Cast aluminum heating plate packaging equipment
By designing a cast aluminum heating plate encapsulation device and utilizing a combination of cooling and forming components, rapid forming and cooling of molten aluminum was achieved, solving the problems of excessive manual operation and burns in traditional production, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202520063354.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Traditional aluminum heating plate production requires a lot of manual labor, and workers are easily burned by high temperatures when disassembling sand molds, resulting in high labor intensity.
A casting aluminum heating plate packaging device was designed, comprising a mold assembly, an auxiliary feeding assembly, an auxiliary forming assembly, and a cooling assembly. The device utilizes a cold water chamber, a hot water chamber, an inlet pipe, and an outlet pipe to cool the molten aluminum. The molten aluminum is removed by the movement of a hydraulic rod and a U-shaped baffle. Excess molten aluminum is scraped off by a scraper driven by a reciprocating motor, and rapid cooling is achieved by a fan motor.
It enables rapid forming and cooling of molten aluminum, reduces manual operation, lowers the risk of burns, and improves production efficiency and safety.
Smart Images

Figure CN223862841U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum heating plate packaging technology, and specifically to an aluminum heating plate packaging device. Background Technology
[0002] Cast aluminum heating plates are also known as cast aluminum heaters. Cast aluminum heaters are electric heaters that use tubular electric heating elements as heating bodies and high-quality aluminum alloy materials as shells through die casting.
[0003] Currently, in the production of traditional cast aluminum heating plates, workers first fix the heating rod inside the mold, then pour molten aluminum into the mold. The molten aluminum then begins to coat the heating rod. After the molten aluminum cools and solidifies, workers can then disassemble the mold and remove the cast aluminum heating plate to obtain the desired cast aluminum heating plate.
[0004] As mentioned above, in the production of cast aluminum heating plates, workers first use sand casting to create molds. After molding, molten aluminum is poured into the molds. After the molten aluminum cools, the molds are disassembled. This manufacturing method requires the participation of workers, which not only increases the labor force, but also makes workers prone to burns from the high temperature of the sand molds when disassembling them. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a cast aluminum heating plate packaging device, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A casting aluminum heating plate packaging device includes a workbench; a mold assembly is installed in the center of the top surface of the workbench, a heating rod is placed inside the mold assembly, an auxiliary feeding assembly is installed on the top surface of the workbench and on one side of the mold assembly, an auxiliary forming assembly is installed on the top surface of the workbench and above the mold assembly, and a cooling assembly is installed on the top surface of the workbench and on one side of the auxiliary forming assembly; the mold assembly includes a hollow base and a baffle component, the hollow base is fixedly connected to the top surface of the workbench, an inlet pipe and an outlet pipe are fixedly connected to one side of the hollow base, a partition is fixedly connected to the center of the inner cavity of the hollow base, the inner cavity of the hollow base is divided into a cold water cavity and a hot water cavity by the partition, and the baffle component is installed on the top surface of the workbench and above the hollow base.
[0008] Furthermore, the enclosure component includes a first hydraulic rod and a second hydraulic rod. The first hydraulic rod and the second hydraulic rod are fixedly connected to the top surface of the workbench and to both ends of the hollow base, respectively. The output end of the first hydraulic rod is connected to a first U-shaped stop. The top surface of the first U-shaped stop is provided with a first semi-step hole. The output end of the second hydraulic rod is fixedly connected to a second U-shaped stop.
[0009] Furthermore, the auxiliary forming component includes an auxiliary frame, the top surface of the worktable is fixedly connected to the auxiliary frame, the bottom surface of the auxiliary frame is fixedly connected to a lifting hydraulic rod, the output end of the lifting hydraulic rod is fixedly connected to a C-shaped frame, one end of the C-shaped frame is fixedly connected to a mouth-shaped frame, one end of the bottom surface of the mouth-shaped frame is respectively provided with a second half-step hole, and a scraping component is installed in the middle of the bottom surface of the C-shaped frame.
[0010] Furthermore, the scraping component includes a scraping track, which is fixedly connected to the middle of the bottom surface of the C-shaped frame. A movable threaded rod is rotatably connected inside the scraping track. A reciprocating motor is fixedly connected to one end of the top surface of the scraping track. The output shaft end of the reciprocating motor is rotatably connected to the movable threaded rod via a sprocket set and a chain. A scraper is threadedly connected to the outer surface of the movable threaded rod, and one end of the bottom surface of the scraper is in contact with the top surface of the mouth-shaped frame.
[0011] Furthermore, the auxiliary feeding assembly includes a bending frame, the top surface of the workbench is fixedly connected to the bending frame, one side of the bending frame is fixedly connected to a forward telescopic rod, and the output end of the forward telescopic rod is fixedly connected to an inclined liquid channel.
[0012] Furthermore, the cooling assembly includes a fan frame, which is fixedly connected to the top surface of the workbench and above the mold assembly. Fan holes are provided at equal intervals on one side of the fan frame, and a motor frame is fixedly connected inside the fan holes. A fan motor is fixedly connected to one side of the motor frame, and a cooling fan blade is fixedly connected to the output shaft end of the fan motor.
[0013] This invention provides a casting aluminum heating plate packaging device. Compared with the prior art, it has the following advantages:
[0014] 1. By cooperating with the cold water chamber, hot water chamber, liquid inlet pipe and liquid outlet pipe inside the hollow base, the aluminum liquid can be cooled down to make it form quickly;
[0015] 2. The first and second hydraulic rods in the enclosure components drive the movement of the first and second U-shaped blocks respectively. This facilitates the subsequent pouring and also makes it easier to remove the cast aluminum heating plate after the casting process.
[0016] 3. The reciprocating motor in the auxiliary forming component drives the moving threaded rod to rotate. When the moving threaded rod rotates, it will drive the scraper to move, thereby scraping out the excess aluminum liquid in the die frame.
[0017] 4. The inclined liquid channel is moved by the forward telescopic rod in the auxiliary feeding component. When it moves forward with the inclined liquid channel, it will facilitate the subsequent feeding. When it moves backward with the inclined liquid channel, it will facilitate the subsequent removal of the cast aluminum heating plate.
[0018] 5. The fan motor in the cooling assembly drives the heat dissipation fan blades to rotate. As the heat dissipation fan blades rotate, the aluminum liquid can be cooled down in the later stage, allowing it to cool down and form quickly. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 A schematic diagram of the overall structure of this utility model is shown;
[0021] Figure 2 This diagram shows another view of the overall structure of the present invention;
[0022] Figure 3 A schematic diagram of the structure of the enclosure component of this utility model is shown;
[0023] Figure 4 This diagram shows a partial cross-sectional view of the hollow base of this utility model.
[0024] Figure 5 A schematic diagram of the cooling component structure of this utility model is shown;
[0025] Figure 6 A schematic diagram of the auxiliary molding component structure of this utility model is shown;
[0026] Figure 7 This invention presents a schematic diagram of the auxiliary molding component from another perspective.
[0027] The diagram shows: 1. Workbench; 2. Mold assembly; 21. Hollow base; 22. Enclosure component; 221. First hydraulic rod; 222. Second hydraulic rod; 223. First U-shaped stop; 224. First semi-stepped hole; 225. Second U-shaped stop; 23. Liquid inlet pipe; 24. Liquid outlet pipe; 25. Partition; 26. Cold water chamber; 27. Hot water chamber; 3. Heating rod; 4. Auxiliary feeding assembly; 41. Bending frame; 42. Forward extension. 43. Shrink rod; 5. Inclined liquid channel; 6. Auxiliary molding assembly; 7. Auxiliary frame; 8. Lifting hydraulic rod; 9. C-shaped frame; 10. Mouth frame; 11. Second half-step hole; 12. Scraper component; 13. Scraper track; 14. Moving threaded rod; 15. Reciprocating motor; 16. Scraper; 17. Cooling assembly; 18. Fan frame; 19. Fan hole; 20. Motor frame; 31. Fan motor; 42. Cooling fan blade. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1
[0029] To address the technical problems in the background section, the following is provided: a cast aluminum heating plate encapsulation device.
[0030] Combination Figures 1-7 As shown, the present invention provides a cast aluminum heating plate packaging device, including a workbench 1; a mold assembly 2 is installed in the middle of the top surface of the workbench 1, a heating rod 3 is placed inside the mold assembly 2, an auxiliary feeding assembly 4 is installed on the top surface of the workbench 1 and on one side of the mold assembly 2, an auxiliary forming assembly 5 is installed on the top surface of the workbench 1 and above the mold assembly 2, and a cooling assembly 6 is installed on the top surface of the workbench 1 and on one side of the auxiliary forming assembly 5; the mold assembly 2 includes a hollow base 21 and a baffle component 22, the hollow base 21 is fixedly connected to the top surface of the workbench 1, an inlet pipe 23 and an outlet pipe 24 are fixedly connected to one side of the hollow base 21 respectively, a partition 25 is fixedly connected to the middle of the inner cavity of the hollow base 21, the inner cavity of the hollow base 21 is divided into a cold water cavity 26 and a hot water cavity 27 by the partition 25, and the baffle component 22 is installed on the top surface of the workbench 1 and above the hollow base 21.
[0031] By cooperating with the cold water chamber 26, hot water chamber 27, liquid inlet pipe 23 and liquid outlet pipe 24 inside the hollow base 21, the aluminum liquid can be cooled down and quickly formed.
[0032] In this embodiment, the enclosure component 22 includes a first hydraulic rod 221 and a second hydraulic rod 222. The first hydraulic rod 221 and the second hydraulic rod 222 are fixedly connected to the top surface of the workbench 1 and the two ends of the hollow base 21, respectively. The output end of the first hydraulic rod 221 is connected to a first U-shaped stop 223. The top surface of the first U-shaped stop 223 is provided with a first semi-step hole 224. The output end of the second hydraulic rod 222 is fixedly connected to a second U-shaped stop 225.
[0033] The first hydraulic rod 221 and the second hydraulic rod 222 in the enclosure component 22 drive the first U-shaped stop 223 and the second U-shaped stop 225 to move respectively. On the one hand, this facilitates the subsequent pouring, and on the other hand, it facilitates the removal of the cast aluminum heating plate after the casting is completed. Example 2
[0034] like Figures 1-7 As shown, based on the above embodiments, this embodiment further provides the following:
[0035] The auxiliary molding component 5 includes an auxiliary frame 51. The auxiliary frame 51 is fixedly connected to the top surface of the worktable 1. A lifting hydraulic rod 52 is fixedly connected to the bottom surface of the auxiliary frame 51. A C-shaped frame 53 is fixedly connected to the output end of the lifting hydraulic rod 52. A mouth-shaped frame 54 is fixedly connected to one end of the C-shaped frame 53. A second semi-step hole 55 is provided at one end of the bottom surface of the mouth-shaped frame 54. A scraping component 56 is installed in the middle of the bottom surface of the C-shaped frame 53. The scraping component 56 includes a scraping track 561. The scraping track 561 is fixedly connected to the middle of the bottom surface of the C-shaped frame 53. A movable threaded rod 562 is rotatably connected inside the scraping track 561. A reciprocating motor 563 is fixedly connected to one end of the top surface of the scraping track 561. The output shaft end of the reciprocating motor 563 is rotatably connected to the movable threaded rod 562 through a sprocket set and a chain. A scraper 564 is threadedly connected to the outer surface of the movable threaded rod 562. One end of the bottom surface of the scraper 564 is in contact with the top surface of the mouth-shaped frame 54.
[0036] The mouth frame 54 in the auxiliary molding component 5 works with the mold component 2 to form a complete mold, so as to cast the aluminum heating plate later.
[0037] The reciprocating motor 563 in the auxiliary forming component 5 drives the moving threaded rod 562 to rotate. When the moving threaded rod 562 rotates, it will drive the scraper 564 to move, thereby scraping out the excess aluminum liquid in the mouth frame 54. Example 3
[0038] like Figures 1-7 As shown, based on the above embodiments, this embodiment further provides the following:
[0039] The auxiliary feeding assembly 4 includes a bending frame 41, which is fixedly connected to the top surface of the workbench 1. A forward telescopic rod 42 is fixedly connected to one side of the bending frame 41, and an inclined liquid channel 43 is fixedly connected to the output end of the forward telescopic rod 42. The cooling assembly 6 includes a fan frame 61, which is fixedly connected to the top surface of the workbench 1 and above the mold assembly 2. Fan holes 62 are evenly spaced on one side of the fan frame 61. A motor frame 63 is fixedly connected inside the fan holes 62. A fan motor 64 is fixedly connected to one side of the motor frame 63, and a cooling fan blade 65 is fixedly connected to the output shaft end of the fan motor 64.
[0040] The forward telescopic rod 42 in the auxiliary feeding component 4 drives the inclined liquid channel 43 to move. When the inclined liquid channel 43 moves forward, it will facilitate the subsequent feeding. When the inclined liquid channel 43 moves backward, it will facilitate the subsequent removal of the cast aluminum heating plate.
[0041] The fan motor 64 in the cooling assembly 6 drives the heat dissipation fan blades 65 to rotate. As the heat dissipation fan blades 65 rotate, the aluminum liquid can be cooled down in the later stage, allowing it to cool down and form quickly.
[0042] Working principle and usage process of this utility model:
[0043] In use:
[0044] In use, firstly, the inlet pipe 23 is connected to an external water pump, and the outlet pipe 24 is connected to an external water tank. After connection, the heating rod 3 is placed in the first half-step hole 224. Then, the lifting hydraulic rod 52 is activated. As the lifting hydraulic rod 52 works, it will drive the orifice frame 54 to move downward. As the orifice frame 54 moves downward, it will fall on the first U-shaped stop 223 and the second U-shaped stop 225. At this time, under the action of the second half-step hole 55 and the first half-step hole 224, the heating rod 3 is clamped and fixed. After clamping and fixing;
[0045] During the casting process, firstly, the forward telescopic rod 42 is activated, moving one end of the inclined liquid channel 43 onto the mold frame 54 to begin pouring molten aluminum into the mold frame 54. Simultaneously, an external water pump injects cold water into the cold water chamber 26, which then flows into the hot water chamber 27 to cool the molten aluminum. At the same time, the fan motor 64 drives the cooling fan blades 65 to rotate, further cooling the molten aluminum. Once the mold frame 54 is full of molten aluminum, the inclined liquid channel 43 is removed from above the mold frame 54. Simultaneously, the reciprocating motor 563 is activated. During operation, the movable threaded rod 562 will rotate, which will drive the scraper 564 to move. As the scraper 564 moves, it will begin to clean the excess aluminum liquid on the die frame 54. After cleaning and the aluminum liquid is formed, the lifting hydraulic rod 52 will drive the die frame 54 to move upward to begin demolding. After moving upward, the first hydraulic rod 221 and the second hydraulic rod 222 will drive the first U-shaped stop 223 and the second U-shaped stop 225 to move to both sides respectively, so that the formed cast aluminum heating plate will remain on the hollow base 21 for easy removal by the staff later.
[0046] At the same time, it can also dissipate heat from the first U-shaped baffle 223, the second U-shaped baffle 225, and the mouth-shaped frame 54.
[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0048] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A casting aluminum heating plate packaging device, characterized in that: Includes a workbench (1); a mold assembly (2) is installed in the middle of the top surface of the workbench (1), a heating rod (3) is placed inside the mold assembly (2), an auxiliary feeding assembly (4) is installed on the top surface of the workbench (1) and on one side of the mold assembly (2), an auxiliary forming assembly (5) is installed on the top surface of the workbench (1) and above the mold assembly (2), and a cooling assembly (6) is installed on the top surface of the workbench (1) and on one side of the auxiliary forming assembly (5). The mold assembly (2) includes a hollow base (21) and a baffle component (22). The hollow base (21) is fixedly connected to the top surface of the workbench (1). An inlet pipe (23) and a drain pipe (24) are fixedly connected to one side of the hollow base (21). A partition (25) is fixedly connected to the middle of the inner cavity of the hollow base (21). The inner cavity of the hollow base (21) is divided into a cold water cavity (26) and a hot water cavity (27) by the partition (25). The baffle component (22) is installed on the top surface of the workbench (1) above the hollow base (21).
2. The aluminum heating plate packaging equipment according to claim 1, characterized in that: The enclosure component (22) includes a first hydraulic rod (221) and a second hydraulic rod (222). The first hydraulic rod (221) and the second hydraulic rod (222) are fixedly connected to the top surface of the workbench (1) and the two ends of the hollow base (21). The output end of the first hydraulic rod (221) is connected to a first U-shaped stop (223). The top surface of the first U-shaped stop (223) is provided with a first semi-step hole (224). The output end of the second hydraulic rod (222) is fixedly connected to a second U-shaped stop (225).
3. The aluminum heating plate packaging equipment according to claim 2, characterized in that: The auxiliary forming component (5) includes an auxiliary frame (51). The top surface of the workbench (1) is fixedly connected to the auxiliary frame (51). The bottom surface of the auxiliary frame (51) is fixedly connected to a lifting hydraulic rod (52). The output end of the lifting hydraulic rod (52) is fixedly connected to a C-shaped frame (53). One end of the C-shaped frame (53) is fixedly connected to a mouth-shaped frame (54). One end of the bottom surface of the mouth-shaped frame (54) is respectively provided with a second half-step hole (55). A scraping component (56) is installed in the middle of the bottom surface of the C-shaped frame (53).
4. The aluminum heating plate packaging equipment according to claim 3, characterized in that: The scraping component (56) includes a scraping track (561). The scraping track (561) is fixedly connected to the middle of the bottom surface of the C-shaped frame (53). A movable threaded rod (562) is rotatably connected inside the scraping track (561). A reciprocating motor (563) is fixedly connected to one end of the top surface of the scraping track (561). The output shaft end of the reciprocating motor (563) is rotatably connected to the movable threaded rod (562) through a sprocket set and a chain. A scraper (564) is threadedly connected to the outer surface of the movable threaded rod (562). One end of the bottom surface of the scraper (564) is in contact with the top surface of the mouth-shaped frame (54).
5. The aluminum heating plate packaging equipment according to claim 4, characterized in that: The auxiliary feeding assembly (4) includes a bending frame (41), the top surface of the workbench (1) is fixedly connected to the bending frame (41), one side of the bending frame (41) is fixedly connected to a forward telescopic rod (42), and the output end of the forward telescopic rod (42) is fixedly connected to an inclined liquid channel (43).
6. The aluminum heating plate packaging device according to claim 5, characterized in that: The cooling assembly (6) includes a fan frame (61). The fan frame (61) is fixedly connected to the top surface of the workbench (1) and above the mold assembly (2). Fan holes (62) are provided at equal intervals on one side of the fan frame (61). A motor frame (63) is fixedly connected inside the fan holes (62). A fan motor (64) is fixedly connected to one side of the motor frame (63). A heat dissipation fan blade (65) is fixedly connected to the output shaft end of the fan motor (64).