Submerged arc welding wire adjusting frame
By designing a submerged arc welding wire adjustment frame that includes components such as a motor, rotating shaft, limiting plate, and brush bristles, the problems of wire bending and deviation were solved, welding quality and stability were improved, wire damage was prevented, and efficient operation of the welding process was achieved.
Patent Information
- Application Number
- CN202520927224.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-05-13
AI Technical Summary
After prolonged use, the existing submerged arc welding wire adjustment frame can cause the welding wire to bend, resulting in poor welding quality. Furthermore, the welding wire may shift or become entangled, affecting the stability and quality of the welding process.
Design a submerged arc welding wire adjustment frame, comprising components such as a base plate, a fixed plate, a motor, a rotating shaft, a fixed column, a telescopic rod, a support clamp, a pressing roller, a limiting plate, a spring telescopic rod, rollers, and brushes. The rotating shaft and connecting shaft are driven by a motor to straighten and limit the welding wire, reduce bending and deviation, prevent friction damage, and clean dust.
It effectively reduces wire bending and misalignment, improves welding quality, prevents wire damage, and ensures the stability and cleanliness of the welding process.
Smart Images
Figure CN223863012U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of welding machine, specifically is a kind of submerged-arc welding wire adjusting frame. BACKGROUND
[0002] Submerged-arc welding wire is a special welding material used in submerged-arc welding process, usually in the form of metal wire. As an electrode, it conducts current during the welding process, and melts to form a molten droplet under the action of arc high temperature, fills the weld and is fused with the base material, and finally forms a firm welding joint.
[0003] The submerged-arc welding wire adjusting frame aims to guide and position the welding wire, ensuring that the welding wire can be accurately delivered to the welding position during the welding process, avoiding welding wire deviation or winding, and ensuring the stability of the welding process and the quality of the weld.
[0004] The existing submerged-arc welding wire adjusting frame generally installs the welding wire roll on the adjusting frame and fixes it with the welding wire roll, then introduces the one end of the welding wire into the wire feeding mechanism through the adjusting frame guiding device. After long-term use and observation, it is found that when the coiled submerged-arc welding wire is directly introduced into the wire feeding mechanism and fed to the welding point, the welding wire becomes curved due to long-term coiling, which can cause the welding wire to not contact the welding position tightly, resulting in poor welding quality. Therefore, a submerged-arc welding wire adjusting frame is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the shortcomings of the prior art, in view of the problems existing in the existing equipment, the utility model provides a kind of submerged-arc welding wire adjusting frame.
[0006] The utility model solves the technical scheme that the utility model adopts to the technical scheme of a kind of submerged-arc welding wire adjusting frame, including bottom plate, fixed plate is fixed on the bottom plate, motor is fixed on the fixed plate, motor output end is fixed with pivot, pivot and fixed plate are through setting and are rotationally connected, pivot end is fixed with fixed column, a plurality of telescopic rods are fixed on the fixed column, support clamp is fixed on the telescopic rod end, threaded slot is formed in the fixed column, fixed disc is threadedly connected on the threaded slot, support column is fixed on the bottom plate, fixed frame is fixed on the support column, a pair of motors are fixed on the fixed frame, motor output end is fixed with connecting shaft, connecting shaft and fixed frame are through setting and are rotationally connected, pressing roller is fixed on the connecting shaft, pressing roller other end and fixed frame are rotationally connected, by being fixed with a connecting shaft in motor end part, it can be straightened in the use process to the submerged-arc welding wire between a pair of connecting shafts, it can reduce the bending state of submerged-arc welding wire itself when directly using submerged-arc welding wire, so as to cause the influence of submerged-arc welding wire in the use process when submerged-arc welding wire is in the bending state, resulting in the welding quality of submerged-arc welding wire in use.
[0007] Preferably, the support column is fixedly connected with a fixing table, and a limiting plate is arranged on the fixing table; by arranging a pair of limiting plates on the fixing table, the submerged arc welding wire between the pair of limiting plates can be limited during use, and the situation that the submerged arc welding wire no longer contacts the pair of pressing rollers due to excessive deviation of the submerged arc welding wire to the sides of the pressing rollers during use can be reduced.
[0008] Preferably, a sliding groove is formed in the fixing table, a pair of spring telescopic rods are fixedly connected in the sliding groove, and the other ends of the spring telescopic rods are fixedly connected with the limiting plates; by fixedly connecting the spring telescopic rods in the sliding groove and fixedly connecting the limiting plates at the ends of the spring telescopic rods, the spring telescopic rods can be compressed during use, and the situation that the submerged arc welding wire is broken due to excessive force on the submerged arc welding wire when the included angle between the limiting plate and the submerged arc welding wire is too large can be reduced.
[0009] Preferably, a clamping groove is formed in the limiting plate, and a roller is rotatably connected in the clamping groove; by rotatably connecting the roller in the clamping groove, the roller can contact and rotate with the submerged arc welding wire during use, and the situation that the submerged arc welding wire is damaged due to excessive friction when the submerged arc welding wire directly contacts the limiting plate during use can be reduced.
[0010] Preferably, an anti-abrasion block is fixedly connected to the roller, the anti-abrasion block is made of flexible material, and the anti-abrasion blocks are arranged in an array; by fixedly connecting a plurality of anti-abrasion blocks to the roller, the anti-abrasion blocks can contact the surface of the submerged arc welding wire during use, and the situation that the submerged arc welding wire is damaged due to friction when the roller directly contacts the submerged arc welding wire can be reduced.
[0011] Preferably, a connecting strip is fixedly connected to the limiting plate, and a plurality of bristles are fixedly connected to the connecting strip; by fixedly connecting a plurality of bristles to the connecting strip, the surface of the submerged arc welding wire can be cleaned during use, and the situation that the surface of the submerged arc welding wire is attached with dust and impurities to affect subsequent welding quality during use can be reduced.
[0012] The utility model discloses a beneficial effect lies in:
[0013] The utility model provides a submerged arc welding wire adjusting frame, and one connecting shaft is fixedly connected to the motor end, can press straight the submerged arc welding wire between a pair of connecting shafts during use, can reduce the submerged arc welding wire when directly using the submerged arc welding wire is curved, thereby lead to the situation that the submerged arc welding wire is in the curved state during use leads to the welding quality of submerged arc welding wire when using.
[0014] The utility model provides a submerged arc welding wire adjusting frame, be provided with a pair of limit board on fixed platform, can be limited to a pair of limit board between the submerged arc welding wire in the use process, can reduce the submerged arc welding wire when using to the pressing roller two side direction movement and take place excessive deviation leads to the submerged arc welding wire no longer and a pair of pressing roller contact situation. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the drawing needed to be used in the embodiment or prior art description simple introduction, obviously, below description's drawing only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0016] Figure 1 It is the main body schematic diagram of the utility model;
[0017] Figure 2 It is the structure schematic diagram of the motor in the utility model;
[0018] Figure 3 It is the structure schematic diagram of the pressing roller in the utility model;
[0019] Figure 4 It is the structure schematic diagram of the spring telescopic rod in the utility model;
[0020] Figure 5 It is the structure schematic diagram of the brush hair in the utility model.
[0021] In the drawing: 1, bottom plate;11, fixed plate;12, motor;13, rotating shaft;14, fixed column;15, telescopic rod;16, support clamp;17, screw groove;18, fixed disc;19, support column;110, fixed frame;111, motor;112, connecting shaft;113, pressing roller;2, fixed platform;21, limit board;3, sliding slot;31, spring telescopic rod;4, clamping groove;41, roller;5, wear block;6, connecting strip;61, brush hair;7, control box. DETAILED DESCRIPTION
[0022] Below will combine the drawing in the embodiment of the utility model, the technical scheme in the embodiment of the utility model is clearly and completely described, obviously, the described embodiment only is a part of the embodiment of the utility model, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skilled person in the art without making creative labor belong to the scope of the utility model protection.
[0023] Please refer to Figures 1-5As shown, a submerged arc welding wire adjusting frame, including the base plate 1, the fixed plate 11 is fixedly connected on the base plate 1, the motor 12 is fixedly connected on the fixed plate 11, the output end of the motor 12 is fixedly connected with the rotating shaft 13, the rotating shaft 13 and the fixed plate 11 are throughly arranged and rotationally connected, the fixed column 14 is fixedly connected on the end of the rotating shaft 13, a plurality of telescopic rods 15 are fixedly connected on the fixed column 14, the support clamp 16 is fixedly connected on the end of the telescopic rod 15, the threaded groove 17 is arranged on the fixed column 14, the fixed disc 18 is threadedly connected on the threaded groove 17, the support column 19 is fixedly connected on the base plate 1, the fixed frame 110 is fixedly connected on the support column 19, a pair of motors 111 are fixedly connected on the fixed frame 110, the connecting shaft 112 is fixedly connected on the output end of the motor 111, the connecting shaft 112 and the fixed frame 110 are throughly arranged and rotationally connected, the pressing roller 113 is fixedly connected on the connecting shaft 112, the other end of the pressing roller 113 is rotationally connected with the fixed frame 110, when working, the submerged arc welding wire is placed on a plurality of support clamps 16, then a plurality of telescopic rods 15 are adjusted to the appropriate position to support the submerged arc welding wire, after supporting, the telescopic rod 15 is fixed by using bolts, then the fixed disc 18 is rotated along the threaded groove 17 to the specified position to fix the submerged arc welding wire on the support clamp 16, when fixing is completed, the end of the submerged arc welding wire is passed between a pair of pressing rollers 113, when the submerged arc welding wire is passed between a pair of pressing rollers 113, the motor 12 and the motor 111 are controlled to be opened by the control box 7 fixedly connected on the fixed plate 11, when the motor 12 is opened, the rotating shaft 13 is driven to rotate, when the rotating shaft 13 rotates, the fixed column 14 is driven to rotate, when the fixed column 14 rotates, the submerged arc welding wire on the support clamp 16 is unwound to the support column 19, then a pair of motors 111 are opened by the control box 7, when the motor 111 is opened, a pair of connecting shafts 112 are driven to rotate, when the connecting shaft 112 rotates, the submerged arc welding wire passing between a pair of connecting shafts 112 is pressed, under the pressing of a pair of connecting shafts 112, the submerged arc welding wire is straightened, by fixing a connecting shaft 112 on the end of the motor 111, the submerged arc welding wire passing between a pair of connecting shafts 112 can be straightened during use, the curved state of the submerged arc welding wire itself when directly using the submerged arc welding wire can be reduced, so that the welding quality of the submerged arc welding wire during use is affected when the submerged arc welding wire is in a curved state.
[0024] Please refer to Figures 1-5As shown, the support column 19 is fixedly connected with a fixed table 2, and the fixed table 2 is provided with a limiting plate 21. The submerged arc welding wire is threaded between the limiting plate 21 during unwinding. When the submerged arc welding wire moves towards the pressing roller 113 during unwinding, the limiting plate 21 limits the movement of the submerged arc welding wire, thereby reducing the excessive deviation of the submerged arc welding wire between the pressing roller 113. The limiting plate 21 is arranged on the fixed table 2, which can limit the submerged arc welding wire between the limiting plate 21 during use, thereby reducing the excessive deviation of the submerged arc welding wire when moving towards the pressing roller 113, so that the submerged arc welding wire is no longer in contact with the pressing roller 113.
[0025] As shown in Figures 1-5 As shown, the fixed table 2 is provided with a sliding groove 3, and a pair of spring telescopic rods 31 are fixedly connected in the sliding groove 3. The other end of the spring telescopic rod 31 is fixedly connected with the limiting plate 21. When the limiting plate 21 is in contact with the submerged arc welding wire, the limiting plate 21 is stressed. When the limiting plate 21 is stressed, the spring telescopic rod 31 is compressed. When the spring telescopic rod 31 is compressed, the limiting plate 21 moves. The spring telescopic rod 31 is fixedly connected with the limiting plate 21 at the end of the spring telescopic rod 31. During use, the spring telescopic rod 31 is compressed, thereby reducing the excessive angle between the limiting plate 21 and the submerged arc welding wire, and reducing the excessive stress on the submerged arc welding wire, which may cause the submerged arc welding wire to break.
[0026] As shown in Figures 1-5 As shown, the limiting plate 21 is provided with a clamping groove 4, and a roller 41 is rotatably connected in the clamping groove 4. When the submerged arc welding wire passes between the limiting plate 21, the submerged arc welding wire is in contact with the roller 41. When the submerged arc welding wire is unwound towards the connecting shaft 112, the roller 41 rotates. The roller 41 is rotatably connected in the clamping groove 4, which can make the roller 41 contact and rotate with the submerged arc welding wire during use, thereby reducing the damage to the submerged arc welding wire caused by excessive friction when the submerged arc welding wire directly contacts with the limiting plate 21.
[0027] As shown in Figures 1-5 As shown, the roller 41 is fixedly connected with an anti-wear block 5, the anti-wear block 5 is made of flexible material, and the anti-wear block 5 is arranged in an array. When the submerged arc welding wire passes between the limiting plate 21, the anti-wear block 5 is in contact with the surface of the submerged arc welding wire. A plurality of anti-wear blocks 5 are fixedly connected on the roller 41, which can make the anti-wear block 5 contact with the surface of the submerged arc welding wire during use, thereby reducing the damage to the submerged arc welding wire caused by friction when the roller 41 directly contacts with the submerged arc welding wire.
[0028] As shown in Figures 1-5As shown, the limiting plate 21 is fixedly connected with a connecting strip 6, and a plurality of bristles 61 are fixedly connected with the connecting strip 6. When the submerged arc welding wire passes between the pair of limiting plates 21, the submerged arc welding wire contacts the plurality of bristles 61. When the submerged arc welding wire moves towards the support column 19, the bristles 61 clean the surface of the submerged arc welding wire. By fixing a plurality of bristles 61 on the connecting strip 6, the surface of the submerged arc welding wire can be cleaned during use, thereby reducing the situation that dust and impurities adhere to the surface of the submerged arc welding wire during use and affect the subsequent welding quality.
[0029] When the device is in operation, the submerged arc welding wire is placed on the plurality of support clamps 16, and then the plurality of telescopic rods 15 are adjusted to the appropriate position to support the submerged arc welding wire. After the support is completed, the telescopic rods 15 are fixed by using bolts, and then the fixed disc 18 is rotated along the threaded groove 17 to the specified position to fix the submerged arc welding wire on the support clamp 16. After the fixing is completed, the end of the submerged arc welding wire passes between the pair of pressing rollers 113. After the submerged arc welding wire passes between the pair of pressing rollers 113, the control box 7 fixedly connected with the fixed plate 11 controls the motor 12 and the motor 111 to be turned on. When the motor 12 is turned on, the rotating shaft 13 is driven to rotate. When the rotating shaft 13 rotates, the fixed column 14 is driven to rotate. When the fixed column 14 rotates, the submerged arc welding wire on the support clamp 16 is unwound towards the support column 19. Then, the control box 7 turns on the pair of motors 111. When the motor 111 is turned on, the pair of connecting shafts 112 are driven to rotate. When the connecting shaft 112 rotates, the submerged arc welding wire passing between the pair of connecting shafts 112 is pressed. Under the pressing of the pair of connecting shafts 112, the submerged arc welding wire is straightened. In the unwinding process of the submerged arc welding wire, the submerged arc welding wire passes between the pair of limiting plates 21. When the submerged arc welding wire moves towards the pair of pressing rollers 113 during unwinding, the pair of limiting plates 21 limits the submerged arc welding wire, thereby reducing the excessive deviation of the submerged arc welding wire when moving between the pair of pressing rollers 113. When the submerged arc welding wire contacts the limiting plate 21, the limiting plate 21 is stressed. When the limiting plate 21 is stressed, the spring telescopic rod 31 is compressed. When the spring telescopic rod 31 is compressed, the limiting plate 21 is driven to move. When the submerged arc welding wire passes between the pair of limiting plates 21, the submerged arc welding wire contacts the roller 41. When the submerged arc welding wire is unwound towards the connecting shaft 112, the roller 41 rotates. When the submerged arc welding wire passes between the pair of limiting plates 21, the wear block 5 contacts the surface of the submerged arc welding wire. When the submerged arc welding wire passes between the pair of limiting plates 21, the submerged arc welding wire contacts the plurality of bristles 61. When the submerged arc welding wire moves towards the support column 19, the bristles 61 clean the surface of the submerged arc welding wire.
[0030] In the description of the specification, the description of the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0031] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.
Claims
1. A submerged arc welding wire adjustment frame, characterized in that: Includes a base plate (1), on which a fixing plate (11) is fixedly connected, and a motor (12) is fixedly connected to the fixing plate (11). A rotating shaft (13) is fixedly connected to the output end of the motor (12). The rotating shaft (13) and the fixing plate (11) are connected through each other and are rotatably connected. A fixing post (14) is fixedly connected to the end of the rotating shaft (13). Multiple telescopic rods (15) are fixedly connected to the fixing post (14). A support clamp (16) is fixedly connected to the end of the telescopic rods (15). A threaded groove (17) is formed on the fixing post (14). (17) A fixed disc (18) is threaded on the upper part. A support column (19) is fixed on the base plate (1). A fixed frame (110) is fixed on the support column (19). A pair of motors (111) are fixed on the fixed frame (110). A connecting shaft (112) is fixed on the output end of the motor (111). The connecting shaft (112) and the fixed frame (110) are connected through and rotatably. A pressing roller (113) is fixed on the connecting shaft (112). The other end of the pressing roller (113) is rotatably connected to the fixed frame (110).
2. The submerged arc welding wire adjustment frame according to claim 1, characterized in that: A fixed platform (2) is fixedly connected to the support column (19), and a limiting plate (21) is provided on the fixed platform (2). During the unwinding process of submerged arc welding wire, the submerged arc welding wire is passed between a pair of limiting plates (21).
3. The submerged arc welding wire adjustment frame according to claim 2, characterized in that: The fixed platform (2) is provided with a sliding groove (3), and a pair of spring telescopic rods (31) are fixedly connected in the sliding groove (3). The other end of the spring telescopic rods (31) is fixedly connected to the limiting plate (21).
4. The submerged arc welding wire adjustment frame according to claim 2, characterized in that: The limiting plate (21) has a slot (4), and a roller (41) is rotatably connected in the slot (4).
5. The submerged arc welding wire adjustment frame according to claim 4, characterized in that: The roller (41) is fixed with a wear-resistant block (5), which is made of flexible material and is arranged in an array.
6. The submerged arc welding wire adjustment frame according to claim 2, characterized in that: A connecting strip (6) is fixedly connected to the limiting plate (21), and a plurality of bristles (61) are fixedly connected to the connecting strip (6).
7. The submerged arc welding wire adjustment frame according to claim 1, characterized in that: A control box (7) is provided on the fixing plate (11), and the control box (7) is used to control the start and stop of the motor (12) and the motor (111).