High-speed nameplate laser coding machine
By using the lifting and adjusting devices of the high-speed nameplate laser marking machine, the automated loading and unloading and precise marking of nameplates are achieved, solving the problems of low efficiency and unstable accuracy of existing equipment, and realizing efficient, accurate and flexible nameplate marking.
Patent Information
- Application Number
- CN202520396257.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-07
AI Technical Summary
Existing nameplate marking equipment is inefficient, has unstable accuracy, and lacks flexibility, making it difficult to meet the needs of large-scale production.
Design a high-speed nameplate laser marking machine, which adopts a lifting device, laser machine, galvanizing head, detachable nameplate tooling and compatible adjustment device to realize automated loading and unloading and accurate marking of nameplates. It is equipped with a length/width adjustment handle to adapt to nameplates of different specifications. Modular design and redundant control strategy are adopted to improve equipment stability.
It has achieved a nameplate coding efficiency increase of over 50%, an accuracy improvement to within ±0.1mm, rapid compatibility with different nameplate specifications, and an average mean time between failures (MTBF) of over 2000 hours, ensuring continuous production.
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Figure CN223863066U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to laser processing technical field especially relates to a high -speed nameplate laser coding machine. BACKGROUND
[0002] In industrial production, as the core carrier of product identification, the nameplate needs to mark the information such as model, specification, production date clearly and accurately. The traditional nameplate coding mainly relies on manual operation, and there are problems such as low efficiency and unstable quality, which is difficult to meet the demand of large-scale production. Although part of the automatic coding equipment has replaced manual operation, it still has the following defects: first, the coding accuracy is limited by mechanical structure error, and it is difficult to realize high consistency; second, the switching flexibility of characters and patterns is insufficient, and it is difficult to adapt to diversified nameplate specifications; third, the equipment running stability is poor, and frequent failures lead to production interruption. These problems seriously restrict the industrial automation process, and a new type of laser coding equipment that takes into account high efficiency, accuracy, flexibility and stability is urgently needed. UTILITY MODEL CONTENTS
[0003] Therefore, the utility model provides a high-speed nameplate laser coding machine, which aims to solve the problems in the prior art.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A high-speed nameplate laser coding machine is used for coding the nameplate, characterized in that it comprises a cabinet, a lifting device vertically arranged on the plane of the cabinet, a laser machine arranged on one side of the top end of the lifting device, the laser machine comprising a galvanometer head and a first connecting arm, the galvanometer head being arranged at the end away from the lifting device, a detachable nameplate tooling also arranged on the plane of the cabinet, the detachable nameplate tooling being located below the galvanometer head, the detachable nameplate tooling comprising a coding station and a compatible adjusting device, the nameplate being placed on the coding station and located below the galvanometer head, and the galvanometer head being able to align the coding station to code the nameplate through the compatible adjusting device to adapt to different models of nameplates.
[0006] In some embodiments of the present application, an opening is arranged in the middle of the detachable nameplate tooling, the coding station and the compatible adjusting device are arranged therein, and a nameplate lifting mechanism is also arranged in the opening, the nameplate lifting mechanism comprising a lifting guide rail and a lifting base plate arranged vertically with the lifting guide rail, and the coding station being arranged on the lifting base plate to meet the lifting requirements of the coding station.
[0007] In some embodiments of this application, the compatibility adjustment device includes two length adjustment plates disposed on the left and right sides of the coding station, a length adjustment handle that passes through the two length adjustment plates in the horizontal direction, two width adjustment plates disposed on the outer side of the two length adjustment plates, and a width adjustment handle that passes through the two length adjustment plates and the two width adjustment plates in the vertical direction, for adjusting the accommodating space of the coding station to accommodate nameplates of different models.
[0008] In some embodiments of this application, the detachable nameplate fixture further includes a suction device disposed at the top of the opening. The suction device includes a suction cup and a suction cup transfer mechanism that drives the suction cup to move left and right, for removing the coded nameplate.
[0009] In some embodiments of this application, a receiving box is provided on one side of the top of the opening, or on both sides of the top of the opening, and the receiving box is used to store the coded nameplates.
[0010] In some embodiments of this application, the lifting device is a hand-cranked lifting frame or a lifting slide rail, used to adjust the height of the laser machine to accommodate different models of the detachable nameplate fixture.
[0011] In some embodiments of this application, a button device is also fixed on the cabinet plane near the lifting device, and the button device is used to control the entire coding machine to operate.
[0012] In some embodiments of this application, the button device is provided with a start button and / or a pause button.
[0013] In some embodiments of this application, a display screen is also provided on the side of the lifting device away from the laser machine. The display screen is connected to the lifting device via a second connecting arm and is used to display the entire coding machine operation status.
[0014] In some embodiments of this application, a support device is also provided at the bottom of the cabinet to support the entire cabinet.
[0015] In some embodiments of this application, a drawer and / or tool cabinet are also provided on one side of the cabinet, the drawer being used to place a mouse and keyboard, and the tool cabinet being used to store everyday tools and supplies.
[0016] The beneficial effects achieved by this utility model are as follows: 1. High efficiency and automation: Through the coordinated operation of the nameplate lifting mechanism and the laser machine, automatic loading and unloading and continuous coding of nameplates are realized, improving efficiency by more than 50%; 2. Precise positioning: Based on the motor drive and closed-loop control system, the laser coding position error is ensured to be less than ±0.1mm, significantly improving the marking accuracy; 3. Flexible adaptation: Equipped with a length / width adjustment handle, it can quickly adapt to different specifications of nameplates (such as 20mm×50mm to 200mm×300mm), shortening the changeover time; 4. Stable operation: Adopting a modular design and redundant control strategy, the equipment's mean time between failures (MTBF) exceeds 2000 hours, ensuring production continuity. Attached Figure Description
[0017] Fig. 1 This is a schematic diagram of the overall high-speed nameplate laser marking machine of this utility model.
[0018] Fig. 2 This is a schematic diagram of the detachable nameplate fixture of this utility model.
[0019] Numbered in the diagram: Cabinet 1; Lifting device 2; Laser machine 3; Gamma lens 31; First connecting arm 32; Detachable nameplate fixture 4; Coding station 41; Compatible adjustment device 42; Length adjustment plate 421; Length adjustment handle 422; Width adjustment plate 423; Width adjustment handle 424; Opening 43; Nameplate lifting mechanism 44; Lifting guide rail 441; Lifting pad 442; Suction device 45; Suction cup 451; Suction cup transfer mechanism 452; Material receiving box 46; Button hole 47; Button device 5; Display screen 6; Second connecting arm 61; Support device 7; Drawer 8; Tool cabinet 9. Detailed Implementation
[0020] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows for communication; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0022] The following disclosure provides numerous different embodiments or examples for implementing various structures of the present invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0023] Please refer to Figs. 1-2 A high-speed nameplate laser marking machine is used to mark nameplates. It is characterized by comprising: a cabinet 1, on which a lifting device 2 is vertically mounted; a laser machine 3 is mounted on one side of the top of the lifting device 2; the laser machine 3 includes a galvanizing lens 31 and a first connecting arm 32; the galvanizing lens 31 is located at the end furthest from the lifting device 2; a detachable nameplate fixture 4 is also mounted on the cabinet 1, located below the galvanizing lens 31; the detachable nameplate fixture 4 includes a marking station 41 and a compatibility adjustment device 42; the nameplate is placed on the marking station 41 and located below the galvanizing lens 31; the compatibility adjustment device 42 adapts to different nameplate models, allowing the galvanizing lens 31 to align with the marking station 41 to mark the nameplate.
[0024] Specifically, the nameplate coding process is as follows: First, with the coding machine in standby mode, the operator places a stack of uncoded nameplates on the coding station 41. The coding station 41 is preferably a tray, but the specific material is not limited; other receiving devices are also acceptable. Then, when the coding machine starts, the galvanometer 31 on the laser machine 3 will be aligned with the nameplates on the coding station 41 to code them. Then, depending on the different model of the nameplate, the compatibility adjustment device 42 is adjusted to provide sufficient space for the nameplates on the coding station 41. Typically, one model of nameplate is coded sequentially. After completing one model of nameplate, the compatibility adjustment device 42 is operated to code the next model of nameplate, and this process is repeated cyclically.
[0025] In some embodiments of this application, the detachable nameplate fixture 4 has an opening 43 in the middle, in which the coding station 41 and the compatible adjustment device 42 are both disposed. A nameplate lifting mechanism 44 is also disposed in the opening 43. The nameplate lifting mechanism 44 includes a lifting guide rail 441 and a lifting pad 442 disposed perpendicular to the lifting guide rail 441. The coding station 41 is disposed on the lifting pad 442 to meet the lifting requirements of the coding station 41.
[0026] Specifically, the coding station 41 and the compatibility adjustment device 42 are located within the opening 43, resulting in a more compact structure and better stability of the tooling. The nameplate lifting mechanism 44 is used to lift and lower the nameplates. During coding, the coding station 41 is adjusted to different heights according to different nameplate models to meet their coding requirements. More specifically, the lifting of the coding station 41 is driven by a lifting motor, and vertical lifting is achieved through the lifting pad 442 and the lifting guide rail 441.
[0027] In some embodiments of this application, the compatibility adjustment device 42 includes two length adjustment plates 421 disposed on the left and right sides of the coding station 41, a length adjustment handle 422 that passes through the two length adjustment plates 421 in the horizontal direction, two width adjustment plates 423 disposed on the outer side of the two length adjustment plates 421, and a width adjustment handle 424 that passes through the two length adjustment plates 421 and the two width adjustment plates 423 in the vertical direction, for adjusting the accommodating space of the coding station 41 to accommodate nameplates of different models.
[0028] Specifically, the length adjustment handle 422 passes through the length adjustment plate 421. When the length adjustment handle 422 is rotated, the distance between the two length adjustment plates 421 can increase or decrease with rotation, thereby adjusting the space of the coding station 41. Similarly, when the width adjustment handle 424 is rotated, the distance between the two width adjustment plates 423 can increase or decrease with rotation, thereby adjusting the front and rear spatial position of the coding station 41. Preferably, there is only one length adjustment handle 422 and two width adjustment handles 424. The handle head of the width adjustment handle 424 is set away from the fixture 4, while the length adjustment handle 422 is set on the side of the fixture 4. The handle head can be set on the left or right side, which is convenient for the operator to adjust the space of the coding station 41.
[0029] In some embodiments of this application, the detachable nameplate fixture 4 further includes a suction device 45 disposed at the top of the opening 43. The suction device 45 includes a suction cup 451 and a suction cup transfer mechanism 452 that drives the suction cup 451 to move left and right, for removing the coded nameplate.
[0030] Specifically, the suction device 45 is set on top of the tooling 4 and below the laser machine 3. After the nameplate is coded, the suction cup 451 picks up the coded nameplate, and then the suction cup transfer mechanism 452 drives the suction cup 451 to move, thereby driving the coded nameplate to leave the coding station 41.
[0031] In some embodiments of this application, a receiving box 46 is provided on one side of the top of the opening 43, or a receiving box 46 is provided on both sides of the top of the opening 43, and the receiving box 46 is used to store the nameplates that have been coded.
[0032] Specifically, the coded nameplate is moved into the receiving box 46 by suction cup 451. There can be one receiving box or two receiving boxes, which can be set on the left side, the right side, or both sides.
[0033] In addition, the detachable nameplate fixture 4 is also provided with a button hole 47, which allows the entire component to be disassembled for easy replacement of parts and cleaning devices.
[0034] In some embodiments of this application, the lifting device 2 is a hand-cranked lifting frame or lifting slide rail, used to adjust the height of the laser machine 3 to accommodate different models of the detachable nameplate fixture 4.
[0035] Specifically, the lifting device 2 is used to control the height of the laser machine 3 to adapt to different models of detachable dual-station nameplate fixtures 4, leaving appropriate space for each one, making the whole device more flexible.
[0036] In some embodiments of this application, a button device 5 is fixed on the plane of the cabinet 1 near the lifting device 2, and the button device 5 is used to control the entire coding machine to operate.
[0037] In some embodiments of this application, the button device 5 is provided with a start button and / or a pause button.
[0038] Specifically, when the staff presses the start button, the entire equipment begins to work. If a problem occurs in the middle, the staff can also press the pause button to stop the work and prevent unsafe problems from occurring during the production process.
[0039] In some embodiments of this application, a display screen 6 is also provided on the side of the lifting device 2 away from the laser machine 3. The display screen 6 is connected to the lifting device 2 through a second connecting arm 61. The display screen 6 is used to display the entire coding machine operation status.
[0040] Specifically, the display screen 6 is used to observe the process of this operation, and some parameters are set on the display screen 6, such as the number of operations, the coding machine speed, and the time. These parameters enable better operation.
[0041] In some embodiments of this application, a support device 7 is also provided at the bottom of the cabinet 1 to support the entire cabinet 1.
[0042] Specifically, the support device 7 at the bottom of the cabinet 1 is used to maintain the stability of the entire equipment. The support device 7 can be a foot or a caster. If it is a foot, the material cost is low. If it is set as a caster, the material cost is low and it is convenient to move the entire device. The support device 7 can also be in other forms. The above are just examples and should not be regarded as a limitation on the protection scope of this utility model.
[0043] In some embodiments of this application, a drawer 8 and / or a tool cabinet 9 are also provided on one side of the cabinet 1. The drawer 8 is used to place a mouse and keyboard, and the tool cabinet 9 is used to store everyday tools and supplies.
[0044] Specifically, cabinet 1 is equipped with drawers 8 for storing mice, keyboards, or other small daily necessities, and tool cabinet 9 for storing larger daily tools and supplies. Of course, multiple tool cabinets 9 can be set up, depending on the space available in cabinet 1.
[0045] The beneficial effects achieved by this utility model are as follows: By designing a high-speed nameplate laser marking machine for marking nameplates, the machine is characterized by comprising: a cabinet, on which a lifting device is vertically installed, and a laser machine is installed on one side of the top of the lifting device. The laser machine includes a galvanizing head and a first connecting arm, with the galvanizing head located at the end away from the lifting device. A detachable nameplate fixture is also provided on the cabinet, located below the galvanizing head. The detachable nameplate fixture includes a marking station and a compatibility adjustment device. The nameplate is placed on the marking station and located below the galvanizing head. The compatibility adjustment device adapts to different types of nameplates, allowing the galvanizing head to be aligned with the marking station to mark the nameplate. It achieves high-efficiency automation: through the collaborative operation of the nameplate lifting mechanism and the laser machine, it realizes automatic loading and unloading of nameplates and continuous coding, improving efficiency by over 50%; precise positioning: based on motor drive and closed-loop control system, it ensures that the laser coding position error is less than ±0.1mm, significantly improving the marking accuracy; flexible adaptation: equipped with a length / width adjustment handle, it can quickly adapt to different size nameplates (such as 20mm×50mm to 200mm×300mm), shortening changeover time; stable operation: adopting modular design and redundant control strategy, the equipment's mean time between failures (MTBF) exceeds 2000 hours, ensuring production continuity.
[0046] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0047] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A high-speed nameplate laser marking machine, used for marking nameplates, characterized in that, The equipment includes: a cabinet (1), on which a lifting device (2) is vertically installed, and a laser machine (3) is installed on one side of the top of the lifting device (2). The laser machine (3) includes a galvanizing head (31) and a first connecting arm (32). The galvanizing head (31) is located at the end away from the lifting device (2). A detachable nameplate fixture (4) is also installed on the surface of the cabinet (1). The detachable nameplate fixture (4) is located below the galvanizing head (31). The detachable nameplate fixture (4) includes a coding station (41) and a compatibility adjustment device (42). The nameplate is placed on the coding station (41) and located below the galvanizing head (31). The compatibility adjustment device (42) is used to adapt to different types of nameplates, so that the galvanizing head (31) can be aligned with the coding station (41) to perform coding work on the nameplate.
2. The high-speed nameplate laser marking machine according to claim 1, characterized in that, The detachable nameplate fixture (4) has an opening (43) in the middle, in which the coding station (41) and the compatible adjustment device (42) are both located. The opening (43) also contains a nameplate lifting mechanism (44), which includes a lifting guide rail (441) and a lifting pad (442) perpendicular to the lifting guide rail (441). The coding station (41) is located on the lifting pad (442) to meet the lifting requirements of the coding station (41).
3. The high-speed nameplate laser marking machine according to claim 2, characterized in that, The compatibility adjustment device (42) includes two length adjustment plates (421) disposed on the left and right sides of the coding station (41), a length adjustment handle (422) that runs through the two length adjustment plates (421) in the horizontal direction, two width adjustment plates (423) disposed on the outside of the two length adjustment plates (421), and a width adjustment handle (424) that runs through the two length adjustment plates (421) and the two width adjustment plates (423) in the vertical direction, for adjusting the accommodating space of the coding station (41) to accommodate nameplates of different models.
4. The high-speed nameplate laser marking machine according to claim 2, characterized in that, The detachable nameplate fixture (4) also includes a suction device (45) set at the top of the opening (43). The suction device (45) includes a suction cup (451) and a suction cup transfer mechanism (452) that drives the suction cup (451) to move left and right, for removing the coded nameplate.
5. The high-speed nameplate laser marking machine according to claim 4, characterized in that, A receiving box (46) is provided on one side of the top of the opening (43), or a receiving box (46) is provided on both sides of the top of the opening (43). The receiving box (46) is used to store the nameplates that have been coded.
6. The high-speed nameplate laser marking machine according to claim 1, characterized in that, The lifting device (2) is a hand-cranked lifting frame or lifting slide rail, used to adjust the height of the laser machine (3) to adapt to different models of the detachable nameplate fixture (4).
7. The high-speed nameplate laser marking machine according to claim 1, characterized in that, A button device (5) is also fixed on the cabinet (1) near the lifting device (2). The button device (5) is used to control the entire coding machine to operate.
8. The high-speed nameplate laser marking machine according to claim 7, characterized in that, The button device (5) is provided with a start button and / or a pause button.
9. The high-speed nameplate laser marking machine according to claim 1, characterized in that, A display screen (6) is also provided on the side of the lifting device (2) away from the laser machine (3). The display screen (6) is connected to the lifting device (2) through the second connecting arm (61). The display screen (6) is used to display the operation status of the entire coding machine.
10. The high-speed nameplate laser marking machine according to claim 1, characterized in that, The bottom of the cabinet (1) is also provided with a support device (7) to support the entire cabinet (1).