Water flow observation mirror and forming equipment

Abstract

The utility model relates to the technical field of observation mirrors, in particular to a water flow observation mirror and forming equipment. When the water flow observation mirror needs to be machined, the water flow observation mirror is placed on a machining table of a polishing mechanism, a first driving piece is started, the first driving piece works to drive a transmission disc to rotate, and the transmission disc drives a transmission plate to rotate; the transmission plate drives the two inclined rods to rotate, when the included angle between the two inclined rods and the transmission plate is reduced, the two inclined rods drive the two protection covers on the two mounting plates to get close to each other until the two protection covers are closed, and at the moment, the polishing mechanism is started to machine the water flow observation mirror; and through the two protective covers, chippings generated when the water flow observation mirror is machined are effectively prevented from splashing to accidentally injure workers, so that the problem that the chippings are splashed to easily injure the workers when the water flow observation mirror is machined by an existing water flow observation mirror forming device is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of observation mirror, especially to a water flow observation mirror and forming equipment. BACKGROUND

[0002] The water flow observation mirror, as an optical device for observing the state of water flow, needs to be finely polished in the production process to ensure the surface flatness and optical performance. The polishing device usually uses a high-speed rotating grinding wheel or other grinding tools to perform grinding on the surface of the workpiece.

[0003] In this process, a large amount of debris and sparks are generated. For optical lenses such as water flow observation mirrors, due to their material properties and processing requirements, the debris generated during polishing is often very fine and difficult to control in the direction of splashing. These splashing debris have high speed and kinetic energy, and once they come into contact with the eyes, skin or other parts of the workers, they can cause serious injury. SUMMARY

[0004] The utility model aims at providing a water flow observation mirror and forming equipment to solve the problem of workers being injured by debris splashing during the processing of the existing water flow observation mirror forming equipment.

[0005] To achieve the above-mentioned purpose, in the first aspect, the utility model provides a water flow observation mirror forming equipment, which comprises a base, a polishing mechanism and a protection mechanism, the protection mechanism comprises a driving part one, a transmission disc, a transmission plate, two inclined rods, two mounting plates and two protective covers;

[0006] The polishing mechanism is installed on the base, the driving part one is installed in the base, the transmission disc is installed on the output end of the driving part one, the transmission plate is fixedly connected with the transmission disc and located on one side of the transmission disc, the two inclined rods are rotatably connected with the transmission plate and located on one side of the transmission plate respectively, the two mounting plates are rotatably connected with the two inclined rods respectively and located on the side of the inclined rods away from the transmission plate, and the two protective covers are installed on the two mounting plates respectively.

[0007] Among them, the protective cover comprises two connecting rods and two cover bodies, the two connecting rods are fixedly connected with the two mounting plates respectively and located on the two mounting plates, and the two cover bodies are fixedly connected with the two connecting rods respectively and located on the side of the connecting rods away from the mounting plates.

[0008] Among them, the protective cover further comprises two mounting frames and two observation windows, the two mounting frames are fixedly connected with the two cover bodies respectively and located on the cover bodies, and the two observation windows are fixedly connected with the two mounting frames respectively and located on the two mounting frames respectively.

[0009] The protective mechanism further includes two guide rails and two guide blocks. The two guide rails are fixedly connected to the base and are located inside the base. The two guide blocks are slidably connected to the two guide rails and fixedly connected to the two mounting plates, and are located between the guide rails and the mounting plates.

[0010] The protective mechanism further includes a second driving component, a fixed plate, and a guide rod. The second driving component is fixedly connected to the base and located on the base. The fixed plate is fixedly connected to the output end of the second driving component. The guide rod is fixedly connected to the guide plate and slidably connected to the base, and passes through the base.

[0011] In a second aspect, a water flow observation mirror is prepared using the water flow observation mirror forming equipment described in the first aspect, comprising a water flow observation mirror body and a face mirror, wherein the face mirror is fixedly connected to the water flow observation mirror body and is located on one side of the water flow observation mirror body.

[0012] Thirdly, a method of using a water flow observation mirror, for use with the water flow observation mirror described in the second aspect, includes the following steps:

[0013] Clean the face mirror on the water flow observation mirror body;

[0014] The water flow observation mirror is installed on the branch water pipe of the mold to observe the water flow status of the mold.

[0015] This utility model discloses a water flow observation mirror forming device, comprising a base, a grinding mechanism, and a protective mechanism. The protective mechanism includes a driving component, a transmission disc, a transmission plate, two inclined rods, two mounting plates, and two protective covers. The grinding mechanism is mounted on the base, the driving component is mounted inside the base, the transmission disc is mounted at the output end of the driving component, the transmission plate is fixedly connected to the transmission disc and located on one side of the transmission disc, the two inclined rods are rotatably connected to the transmission plate and are located on one side of the transmission plate, the two mounting plates are rotatably connected to the two inclined rods and are located on the side of the inclined rods away from the transmission plate, and the two protective covers are respectively mounted on the two mounting plates. The base provides installation conditions for the grinding mechanism and the protective mechanism. The grinding mechanism can process the water flow observation mirror. When processing the water flow observation mirror, it is placed on the processing table of the grinding mechanism. The first drive component is activated, which drives the transmission disk to rotate. The transmission disk drives the transmission plate to rotate, and the transmission plate drives the two inclined rods to rotate. When the angle between the two inclined rods and the transmission plate decreases, the two inclined rods drive the two protective covers on the two mounting plates to move closer to each other until the two protective covers close. At this time, the grinding mechanism is activated to process the water flow observation mirror. The two protective covers effectively prevent the flying debris generated during the processing of the water flow observation mirror from injuring the workers, thus solving the problem that existing water flow observation mirror forming equipment can easily cause workers to be injured by flying debris during the processing of water flow observation mirrors. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of a water flow observation mirror forming device provided by this utility model.

[0018] Figure 2 This is a front view of a water flow observation mirror forming device provided by this utility model.

[0019] Figure 3 This is a cross-sectional view along the guide rod direction of a water flow observation mirror forming device provided by this utility model.

[0020] Figure 4 This is a cross-sectional view along the transmission disc direction of a water flow observation mirror forming device provided by this utility model.

[0021] Figure 5 This is a schematic diagram of the structure of a water flow observation mirror provided by this utility model.

[0022] Figure 6 This is a schematic diagram of the main body of the water flow observation mirror.

[0023] Figure 7 This is a schematic diagram of a water flow observation mirror provided by this utility model installed on a mold.

[0024] Figure 8 This is a flowchart illustrating the method of using a water flow observation mirror provided by this utility model.

[0025] In the diagram: 101-Base, 102-Grinding mechanism, 103-Driver component one, 104-Transmission disc, 105-Transmission plate, 106-Angled rod, 107-Mounting plate, 108-Connecting rod, 109-Cover, 110-Mounting frame, 111-Observation window, 112-Guide rail, 113-Guide block, 114-Driver component two, 115-Fixing plate, 116-Guide rod;

[0026] 201 - Water flow observation mirror body, 202 - Face mirror. Detailed Implementation

[0027] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0028] Please see Figures 1 to 4 In the first aspect, this utility model provides a water flow observation mirror forming device, including a base 101, a grinding mechanism 102 and a protective mechanism. The protective mechanism includes a drive component 103, a transmission disc 104, a transmission plate 105, two inclined rods 106, two mounting plates 107 and two protective covers.

[0029] The grinding mechanism 102 is mounted on the base 101, the drive component 103 is mounted inside the base 101, the transmission disk 104 is mounted on the output end of the drive component 103, the transmission plate 105 is fixedly connected to the transmission disk 104 and is located on one side of the transmission disk 104, the two inclined rods 106 are rotatably connected to the transmission plate 105 respectively and are located on one side of the transmission plate 105 respectively, the two mounting plates 107 are rotatably connected to the two inclined rods 106 respectively and are located on the side of the inclined rods 106 away from the transmission plate 105, and the two protective covers are respectively mounted on the two mounting plates 107.

[0030] In this embodiment, the driving component 103 is a drive motor and a rotating shaft. The base 101 provides installation conditions for the grinding mechanism 102 and the protective mechanism. The grinding mechanism 102 can process the water flow observation mirror. When processing is required, the water flow observation mirror is placed on the processing table of the grinding mechanism 102, and the driving component 103 is activated. The driving component 103 drives the transmission disk 104 to rotate, the transmission disk 104 drives the transmission plate 105 to rotate, and the transmission plate 105 drives... When the two inclined rods 106 rotate, and the angle between the two inclined rods 106 and the transmission plate 105 decreases, the two inclined rods 106 drive the two protective covers on the two mounting plates 107 to move closer to each other until the two protective covers close. At this time, the grinding mechanism 102 is activated to process the water flow observation mirror. The two protective covers effectively prevent the flying debris generated during the processing of the water flow observation mirror from accidentally injuring the workers, thus solving the problem that the existing water flow observation mirror forming equipment can easily cause workers to be injured by flying debris during the processing of the water flow observation mirror.

[0031] Furthermore, the protective cover includes two connecting rods 108 and two cover bodies 109. The two connecting rods 108 are respectively fixedly connected to the two mounting plates 107 and are both located on the two mounting plates 107. The two cover bodies 109 are respectively fixedly connected to the two connecting rods 108 and are both located on the side of the connecting rods 108 away from the mounting plates 107.

[0032] In this embodiment, the mounting plate 107 and the cover 109 can be connected by two connecting rods 108. The cover 109 can close the grinding mechanism 102 to prevent debris from flying and injuring workers when the grinding mechanism 102 is processing the water flow observation mirror.

[0033] Furthermore, the protective cover also includes two mounting frames 110 and two observation windows 111. The two mounting frames 110 are fixedly connected to the two cover bodies 109 respectively and are located on the cover bodies 109. The two observation windows 111 are fixedly connected to the two mounting frames 110 respectively and are located on the two mounting frames 110 respectively.

[0034] In this embodiment, the mounting frame 110 provides the mounting conditions for the observation window 111, through which the processing condition inside the cover 109 can be observed.

[0035] Furthermore, the protective mechanism also includes two guide rails 112 and two guide blocks 113. The two guide rails 112 are fixedly connected to the base 101 and are located inside the base 101. The two guide blocks 113 are slidably connected to the two guide rails 112 and fixedly connected to the two mounting plates 107, and are located between the guide rails 112 and the mounting plates 107.

[0036] In this embodiment, the two guide rails 112 provide installation conditions for the two guide blocks 113. The two guide blocks 113 can guide the two mounting plates 107, thereby improving the stability of the two mounting plates 107 when they move.

[0037] Furthermore, the protective mechanism also includes a second driving component 114, a fixing plate 115, and a guide rod 116. The second driving component 114 is fixedly connected to the base 101 and is located on the base 101. The fixing plate 115 is fixedly connected to the output end of the second driving component 114. The guide rod 116 is fixedly connected to the guide plate and slidably connected to the base 101, and passes through the base 101.

[0038] In this embodiment, the second driving component 114 is an electric push rod. The operation of the second driving component 114 can drive the fixed plate 115 to move. The fixed plate 115 has two fixing heads. The fixing heads on the fixed plate 115 can limit the cover 109 and prevent the cover 109 from opening.

[0039] When the water flow observation mirror needs to be processed, it is placed on the processing table of the grinding mechanism 102. The drive component 103 is activated, which drives the transmission disk 104 to rotate. The transmission disk 104 drives the transmission plate 105 to rotate, and the transmission plate 105 drives the two inclined rods 106 to rotate. When the included angle between the two inclined rods 106 and the transmission plate 105 decreases, the two inclined rods 106 drive the two connecting rods 108 on the two mounting plates 107 to move closer to each other. The two connecting rods 108 drive the two covers 10... 9. Until the two covers 109 are closed, the second driving component 114 is activated. The second driving component 114 drives the fixing plate 115 to move towards the side closer to the cover 109 until the fixing plate 115 moves to the preset position of the cover 109 and limits the cover 109. At this time, the grinding mechanism 102 is activated to process the water flow observation mirror. The two covers effectively prevent the debris generated during the processing of the water flow observation mirror from splashing and injuring the staff, thus solving the problem that the existing water flow observation mirror forming equipment can easily cause staff injury due to the splashing of debris during the processing of the water flow observation mirror.

[0040] Beneficial effects:

[0041] I. Enhanced Safety: The protective mechanisms, including the drive unit, transmission disc, transmission plate, diagonal bar, mounting plate, and protective cover, effectively prevent debris from splashing during the grinding process of the water flow observation mirror. This avoids the risk of injury to workers due to flying debris and greatly improves the safety of the production process.

[0042] 2. Enhanced observation convenience: An observation window is installed on the protective cover, allowing staff to clearly see the processing inside the grinding mechanism even when the protective cover is closed. This ensures both operational safety and improves operational convenience.

[0043] 3. Improved processing stability: The design of the guide rail and guide block effectively guides the movement of the mounting plate, improving the stability of the protective cover during opening and closing, avoiding processing errors caused by shaking or offset, and ensuring processing quality.

[0044] IV. Achieving Automated Control: By using drive component one and drive component two, the protective cover can be opened and closed automatically, which improves the automation level of the production line and reduces the difficulty and intensity of manual operation.

[0045] Please see Figures 5 to 7 Secondly, a water flow observation mirror, manufactured using the water flow observation mirror forming equipment described in the first aspect, includes a water flow observation mirror body 201 and a face mirror 202, wherein the face mirror 202 is fixedly connected to the water flow observation mirror body 201 and is located on one side of the water flow observation mirror body 201.

[0046] In this embodiment, the face mirror 202 is bolted to the water flow observation mirror body 201. The water flow observation mirror body 201 is installed on the mold support pipe, and the water flow of the mold can be observed through the face mirror 202 to see if the water flow is unobstructed.

[0047] Beneficial effects:

[0048] I. Improved intuitiveness of mold water channel observation: The design of the water flow observation mirror allows staff to directly observe the water channel status inside the mold through the mirror. This intuitive observation method is more direct and accurate than traditional indirect detection methods, and can quickly detect problems such as blockages, leaks, or poor water flow in the water channel.

[0049] II. Enhanced Convenience of Mold Maintenance: By installing the water flow observation mirror onto the branch water pipe of the mold, staff can easily inspect and maintain it. If a water system problem is detected, immediate repairs can be taken, preventing mold damage or production interruptions due to water system malfunctions, thereby improving mold maintenance efficiency and production line stability.

[0050] Third, improve production efficiency and product quality: Accurately observing the water circuit status of the mold helps staff adjust production parameters in a timely manner, such as the flow rate and pressure of cooling water, to ensure optimal mold cooling. This not only improves production efficiency but also reduces quality problems such as product deformation and dimensional deviations caused by mold overheating, thereby enhancing the overall quality and competitiveness of the product.

[0051] IV. Reduced Production Costs and Safety Risks: Using a water flow observation mirror can reduce production interruptions and mold damage caused by problems with the mold's water channels, thereby lowering production costs. Simultaneously, by visually observing the water channel status, staff can promptly identify and address potential safety hazards, such as electric shock or fire risks caused by water leaks, thus improving the safety of the production process.

[0052] 5. Easy to install and disassemble: The water flow observation mirror body is fixedly connected to the face mirror with bolts. This installation method is both secure and easy to disassemble. When it is necessary to clean the face mirror or replace the water flow observation mirror, the operation can be carried out easily without affecting the normal use of the mold.

[0053] VI. High adaptability: The design of the water flow observation mirror is highly versatile and can be applied to different types of molds and production lines. Simply select the appropriate branch pipe and water flow observation mirror specifications based on the actual conditions of the mold; no complex customization or modification is required.

[0054] Please see Figure 8 Thirdly, a method of using a water flow observation mirror, for use with the water flow observation mirror described in the second aspect, includes the following steps:

[0055] S1 cleans the face mirror 202 on the water flow observation mirror body 201;

[0056] Specifically, during use, the face mirror 202 is removed from the water flow observation mirror body 201 using a tool, the face mirror 202 is cleaned and then reset to ensure the clarity of the face mirror 202.

[0057] The S2 water flow observation mirror body 201 is installed on the branch water pipe of the mold to observe the water circuit status of the mold.

[0058] Specifically, the water flow observation mirror body 201 is installed on the mold through the two branch water pipes on the mold, and the water flow observation mirror body 201 is used to observe the water path status of the mold in order to determine the cooling status of the mold.

[0059] Beneficial effects:

[0060] I. Improved Observation Accuracy: Regularly cleaning the mirror on the water flow observation mirror can significantly reduce dirt, dust, and other impurities on the mirror, thus ensuring a clear field of view during observation. This helps staff to more accurately observe the water flow status of the mold and promptly identify potential problems such as water flow blockages or poor water flow.

[0061] II. Extending Equipment Lifespan: Regularly cleaning the face mirror can effectively prevent wear or damage caused by dirt accumulation, thereby extending the lifespan of the water flow observation mirror. Furthermore, keeping the face mirror clean can reduce misoperation due to unclear observation, further protecting the mold and equipment safety.

[0062] Third, improved work efficiency: This method simplifies the installation and removal process of the water flow observation mirror, allowing for easy installation of the mirror body via the branch water pipe on the mold. This not only saves installation time but also improves work efficiency. Simultaneously, the clear field of view helps workers quickly assess the mold's cooling status, enabling timely adjustments and ensuring smooth production.

[0063] IV. Enhancing Production Safety: Using a water flow observation mirror allows for direct observation of the mold's water flow status, preventing mold damage or production accidents caused by water flow problems. Furthermore, regularly cleaning the mirror and keeping the observation mirror clean reduces the risk of misoperation due to unclear observation, further improving production safety.

[0064] The above description discloses only a preferred embodiment of the water flow observation mirror and forming device of this utility model. Of course, it should not be construed as limiting the scope of the utility model. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes in accordance with the claims of this utility model still fall within the scope of the utility model.

Claims

1. A water flow observation mirror forming device, comprising a base and a grinding mechanism, wherein the grinding mechanism is mounted on the base, characterized in that, It also includes the protective mechanism, which includes a drive component, a transmission disc, a transmission plate, two diagonal rods, two mounting plates, and two protective covers; The first driving component is installed inside the base, the transmission disk is installed at the output end of the first driving component, the transmission plate is fixedly connected to the transmission disk and is located on one side of the transmission disk, the two inclined rods are rotatably connected to the transmission plate and are located on one side of the transmission plate, the two mounting plates are rotatably connected to the two inclined rods and are located on the side of the inclined rods away from the transmission plate, and the two protective covers are respectively installed on the two mounting plates.

2. The water flow observation mirror forming device as described in claim 1, characterized in that, The protective cover includes two connecting rods and two cover bodies. The two connecting rods are fixedly connected to the two mounting plates respectively and are located on the two mounting plates. The two cover bodies are fixedly connected to the two connecting rods respectively and are located on the side of the connecting rods away from the mounting plates.

3. The water flow observation mirror forming device as described in claim 2, characterized in that, The protective cover also includes two mounting frames and two observation windows. The two mounting frames are fixedly connected to the two cover bodies respectively and are located on the cover bodies. The two observation windows are fixedly connected to the two mounting frames respectively and are located on the two mounting frames respectively.

4. The water flow observation mirror forming device as described in claim 1, characterized in that, The protective mechanism also includes two guide rails and two guide blocks. The two guide rails are fixedly connected to the base and are located inside the base. The two guide blocks are slidably connected to the two guide rails and fixedly connected to the two mounting plates, and are located between the guide rails and the mounting plates.

5. The water flow observation mirror forming device as described in claim 4, characterized in that, The protective mechanism also includes a second driving component, a fixed plate, and a guide rod. The second driving component is fixedly connected to the base and located on the base. The fixed plate is fixedly connected to the output end of the second driving component. The guide rod is fixedly connected to the guide plate and slidably connected to the base, and passes through the base.

6. A water flow observation mirror, manufactured using the water flow observation mirror forming equipment according to any one of claims 1-5, characterized in that, It includes a water flow observation mirror body and a face mirror, wherein the face mirror is fixedly connected to the water flow observation mirror body and is located on one side of the water flow observation mirror body.

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