Wear-resistant cast ball polishing machine

By designing a rotary multi-station polishing device and polishing components, automated multi-station polishing of wear-resistant cast balls has been achieved, solving the problems of low efficiency and poor quality consistency in existing technologies, thereby improving production efficiency and reducing labor costs.

CN223863517UActive Publication Date: 2026-02-03NINGGUO JINQIAO WEAR RESISTANT MATERIALS CO LTD
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Patent Information

Application Number
CN202520341342.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-03
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

The existing wear-resistant cast ball polishing process is inefficient, cannot meet the needs of mass production, has high labor costs, and results in poor product quality consistency.

Method used

A rotary multi-station polishing device and polishing components, including a ring turntable, a material support plate, polishing discs, and a servo motor drive, are used to achieve automated multi-station polishing and automatic unloading of grinding balls.

Benefits of technology

It improved polishing efficiency, reduced labor costs, and ensured consistent product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wear-resistant cast ball polishing machine, which belongs to the technical field of polishing machines, and comprises a base and a rotary multi-station polishing device arranged on the base, through the arrangement of the rotary multi-station polishing device, when a grinding ball needs to be polished in the actual use process, a retainer plate below an annular turntable is adjusted, and the grinding ball is polished. The independent clamping stations are arranged on the annular rotary disc, the stripping part of the retainer plate is located below the independent clamping stations, the grinding balls are fixed in the independent clamping stations on the annular rotary disc, at the moment, the retainer plate abuts against the grinding balls in the independent clamping stations, the polishing component is started, the grinding balls are polished under the cooperation of the polishing component and the annular rotary disc, the multiple grinding balls can be polished at a time, and the polishing efficiency is improved. And after polishing is completed, the grinding balls on the annular rotating disc and the material supporting plate below the annular rotating disc are staggered only by rotating the annular rotating disc, the polished grinding balls can enter the base, automatic discharging of the grinding balls is completed, and convenience and rapidness are achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of polishing machine technology, specifically relating to a wear-resistant cast ball polishing machine. Background Technology

[0002] Wear-resistant cast balls refer to the grinding media used in ball mills. In the production of wear-resistant cast balls, grinding and polishing processes are required according to the actual application needs.

[0003] The current polishing process for wear-resistant cast balls suffers from low efficiency. Traditional equipment uses a manual clamping and polishing mode for each ball one by one, which cannot meet the needs of mass production. It is labor-intensive, has a long cycle time, and poor consistency. Manual operation causes fluctuations in the surface finish of the cast balls, affecting the stability of product quality. Utility Model Content

[0004] The purpose of this utility model is to provide a wear-resistant cast ball polishing machine to solve the problems mentioned in the background art. To achieve the above objective, this utility model provides the following technical solution: including a base and a rotary multi-station polishing device disposed on the base;

[0005] The rotary multi-station polishing device includes an annular turntable rotatably connected to the top of the base and a top cover disposed above the base. The annular turntable is located between the top cover and the base. The annular turntable has several evenly distributed independent clamping stations. The top cover contains polishing components that match the annular turntable. A material support plate is provided between the annular turntable and the base. The material support plate is fixedly connected to the base. A rotating shaft is provided between the material support plate and the independent clamping stations. The rotating shaft is fixedly connected to the material support plate.

[0006] The polishing component includes a polishing disc rotatably connected to the bottom of the top cover and a power assembly for driving the polishing disc;

[0007] The polishing component includes a polishing disc rotatably connected to the bottom of the top cover and a power assembly for driving the polishing disc.

[0008] It should be noted in the solution that the power assembly includes a first servo motor installed on the inner wall of the top of the top cover, the output end of the first servo motor is fixedly connected to a first connecting rod, and the end of the first connecting rod is fixedly connected to a polishing plate.

[0009] It should be noted in the solution that the polishing plate is provided with several feed holes arranged in parallel.

[0010] It should be noted in the solution that a second servo motor is installed on the inner wall of the bottom end of the top cover, and a second connecting rod is fixedly connected to the output end of the second servo motor. The end of the second connecting rod is fixedly connected to the annular turntable. The rotating shaft is sleeved on the outer wall of the second connecting rod, and a bearing is provided between the rotating shaft and the second connecting rod. The bearing is fixedly connected to the rotating shaft.

[0011] It should be noted in the design that a feed inlet is provided on one side of the top cover.

[0012] It should be noted in the solution that a filter plate is fixedly installed between the inner walls of the base, and the filter plate is rotatably connected to the second connecting rod.

[0013] It should be noted in the solution that a mounting bracket is provided on the bottom outer wall of the top cover, and a number of support rods are provided at the bottom of the mounting bracket.

[0014] Compared with the prior art, the wear-resistant cast ball polishing machine provided by this utility model has at least the following beneficial effects:

[0015] (1) By setting up a rotary multi-station polishing device, in actual use, when the grinding balls need to be polished, the material support plate under the annular turntable is adjusted so that the material release part of the material support plate is under the independent clamping station, and the grinding balls are fixed in the independent clamping station on the annular turntable. At this time, the material support plate holds the grinding balls in the independent clamping station, and the polishing component is started. With the cooperation of the polishing component and the annular turntable, the grinding balls are polished. Multiple grinding balls can be polished at one time, increasing the polishing efficiency. After polishing, just rotate the annular turntable so that the grinding balls on the annular turntable are misaligned with the material support plate under the annular turntable, so that the polished grinding balls can enter the base and complete the automatic unloading of the grinding balls, which is convenient and fast.

[0016] (2) By setting the polishing component, in actual use, after the grinding ball is installed, the power component is started, so that the grinding layer starts to rotate above the grinding ball and rubs against the grinding ball, so that the grinding ball starts to rotate. During this process, the polishing disc polishes the grinding ball, and the grinding ball on the annular turntable can be polished in one go, which greatly increases the work efficiency. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the product of this utility model;

[0018] Figure 2 This is a front view cross-sectional structural diagram of the product of this utility model.

[0019] In the diagram: 1. Base; 2. Top cover; 3. Mounting bracket; 4. Support rod; 5. Feed port; 6. First servo motor; 7. First connecting rod; 8. Polishing disc; 9. Feed hole; 10. Annular turntable; 11. Independent clamping station; 12. Material support plate; 13. Rotating shaft; 14. Bearing; 15. Second servo motor; 16. Filter plate; 17. Second connecting rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-2 A wear-resistant cast ball polishing machine includes a base 1 and a rotary multi-station polishing device disposed on the base 1. The rotary multi-station polishing device includes an annular turntable 10 rotatably connected to the top of the base 1 and a top cover 2 disposed above the base 1. The annular turntable 10 is located between the top cover 2 and the base 1. The annular turntable 10 is provided with a plurality of evenly distributed independent clamping stations 11. The top cover 2 is provided with polishing components that match the annular turntable 10. A material support plate 12 is provided between the annular turntable 10 and the base 1. The material support plate 12 is fixedly connected to the base 1. A rotating shaft 13 is provided between the material support plate 12 and the independent clamping stations 11. The rotating shaft 13 is fixedly connected to the material support plate 12.

[0022] With the rotary multi-station polishing device, in actual use, when the grinding balls need polishing, the material support plate 12 below the annular turntable 10 is adjusted so that the unloading part of the material support plate 12 is below the independent clamping station 11, fixing the grinding balls in the independent clamping station 11 on the annular turntable 10. At this time, the material support plate 12 holds the grinding balls in the independent clamping station 11, and the polishing component is started. With the cooperation of the polishing component and the annular turntable 10, the grinding balls are polished. Multiple grinding balls can be polished at one time, increasing polishing efficiency. After polishing, simply rotate the annular turntable 10 to make the grinding balls on the annular turntable 10 misaligned with the material support plate 12 below the annular turntable 10, so that the polished grinding balls can enter the base 1, completing the automatic unloading of the grinding balls, which is convenient and fast.

[0023] The polishing component includes a polishing disc 8 rotatably connected to the bottom of the top cover 2 and a power assembly for driving the polishing disc 8. The polishing disc 8 consists of two parts: the upper part of the polishing disc 8 is a metal plate, and the lower part of the polishing disc 8 is a grinding layer. The grinding layer is fixedly connected to the metal plate by bolts.

[0024] By setting up the polishing components, in actual use, after the grinding balls are installed, the power component is started, which causes the grinding layer to start rotating above the grinding balls and generating friction with them, causing the grinding balls to start rotating. During this process, the polishing disc 8 polishes the grinding balls, and the grinding balls on the annular turntable 10 can be polished in one go, which greatly increases work efficiency.

[0025] Furthermore, referring to Figure 1-2 As shown, it is worth noting that the power assembly includes a first servo motor 6 installed on the inner wall of the top of the top cover 2. The output end of the first servo motor 6 is fixedly connected to a first connecting rod 7, and the end of the first connecting rod 7 is fixedly connected to a polishing disc 8.

[0026] With the power component in place, in actual use, the rotation of the first connecting rod 7 and the polishing disc 8 can be controlled by controlling the first servo motor 6, which is simple and quick.

[0027] Furthermore, referring to Figure 1-2 As shown, it is worth noting that the polishing disc 8 is provided with a plurality of parallel feeding holes 9;

[0028] With the feed hole 9, in actual use, the grinding balls are placed inside the top cover 2 and enter the independent clamping station 11 on the annular turntable 10 through the feed hole 9, which facilitates the feeding of grinding balls and can speed up the feeding efficiency.

[0029] Furthermore, referring to Figure 1-2 As shown, it is worth noting that a second servo motor 15 is installed on the inner wall of the bottom end of the top cover 2. The output end of the second servo motor 15 is fixedly connected to a second connecting rod 17. The end of the second connecting rod 17 is fixedly connected to the annular turntable 10. The rotating shaft 13 is sleeved on the outer wall of the second connecting rod 17. Several evenly distributed bearings 14 are provided between the rotating shaft 13 and the second connecting rod 17. The bearings 14 are slidably connected to the rotating shaft 13.

[0030] By using the second servo motor 15 and the second connecting rod 17, after the grinding balls are polished, the second servo motor 15 is started to make the second connecting rod 17 drive the annular turntable 10 to rotate, so that the grinding balls on the annular turntable 10 are misaligned with the material support plate 12 below the annular turntable 10, so that the polished grinding balls can enter the base 1, completing the automatic unloading of the grinding balls.

[0031] Furthermore, referring to Figure 1-2 As shown, it is worth noting that a feed inlet 5 is provided on one side of the top cover 2, a filter plate 16 is fixedly installed between the inner walls of the base 1, the filter plate 16 is rotatably connected to the second connecting rod 17, and a mounting bracket 3 is provided on the bottom outer wall of the top cover 2, and a number of support rods 4 are provided at the bottom of the mounting bracket 3.

[0032] With the installation bracket 3, during actual installation, the top cover 2 is mounted on the base 1 via the installation bracket 3 and support rod 4. There is a gap between the top cover 2 and the annular turntable 10. In actual use, the grinding balls enter the top cover 2 through the feed port 5. The polished grinding balls fall onto the filter plate 16 inside the base 1 and enter the next processing program through the discharge port on the base 1. The entire processing process is automated, saving labor costs and increasing work efficiency.

[0033] The above describes a wear-resistant cast ball polishing machine provided by this utility model. Specific preferred embodiments have been used to illustrate the principle and implementation of this utility model. These embodiments are only used to help understand the principle and core idea of ​​this utility model. It should be noted that for those skilled in the art, the implementation schemes in the above embodiments can be further combined or replaced without departing from the design concept of this utility model, and several improvements and modifications can be made to this utility model. These improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A wear-resistant cast ball polishing machine, characterized in that: Includes a base (1) and a rotary multi-station polishing device mounted on the base (1); The rotary multi-station polishing device includes an annular turntable (10) rotatably connected to the top of the base (1) and a top cover (2) disposed above the base (1). The annular turntable (10) is located between the top cover (2) and the base (1). The annular turntable (10) is provided with a number of evenly distributed independent clamping stations (11). The top cover (2) is provided with polishing components that match the annular turntable (10). A material support plate (12) is provided between the annular turntable (10) and the base (1). The material support plate (12) is fixedly connected to the base (1). A rotating shaft (13) is provided between the material support plate (12) and the independent clamping stations (11). The rotating shaft (13) is fixedly connected to the material support plate (12). The polishing component includes a polishing disc (8) rotatably connected to the bottom of the top cover (2) and a power assembly for driving the polishing disc (8).

2. The wear-resistant cast ball polishing machine according to claim 1, characterized in that: The power assembly includes a first servo motor (6) mounted on the inner wall of the top of the top cover (2), the output end of the first servo motor (6) is fixedly connected to a first connecting rod (7), and the end of the first connecting rod (7) is fixedly connected to a polishing disc (8).

3. The wear-resistant cast ball polishing machine according to claim 2, characterized in that: The polishing disc (8) has several parallel feed holes (9).

4. The wear-resistant cast ball polishing machine according to claim 3, characterized in that: A second servo motor (15) is installed on the inner wall of the bottom end of the top cover (2). The output end of the second servo motor (15) is fixedly connected to a second connecting rod (17). The end of the second connecting rod (17) is fixedly connected to an annular turntable (10). The rotating shaft (13) is sleeved on the outer wall of the second connecting rod (17). Several evenly distributed bearings (14) are provided between the rotating shaft (13) and the second connecting rod (17). The bearings (14) are slidably connected to the rotating shaft (13).

5. The wear-resistant cast ball polishing machine according to claim 4, characterized in that: The top cover (2) has a feed inlet (5) on one side.

6. The wear-resistant cast ball polishing machine according to claim 5, characterized in that: A filter plate (16) is fixedly installed between the inner walls of the base (1), and the filter plate (16) is rotatably connected to the second connecting rod (17).

7. The wear-resistant cast ball polishing machine according to claim 6, characterized in that: The bottom outer wall of the top cover (2) is provided with a mounting bracket (3), and the bottom of the mounting bracket (3) is provided with several support rods (4).