Stainless reed wire surface polishing device capable of removing scratches

Abstract

The utility model discloses a stainless steel reed wire surface polishing device capable of removing scratches, which comprises a placing box, rectangular holes are formed in the top and the bottom of the placing box, the top of the rectangular hole in the top of the placing box is movably connected with a cover plate through a pin shaft, and the left side of the placing box is fixedly connected with a control terminal. Electric telescopic rods are fixedly connected to the left position and the right position of the bottom of the inner wall of the containing box correspondingly, and pressure sensors are fixedly connected to the output ends of the electric telescopic rods. Firstly, the pressure between the polishing block and the stainless steel reed wire is detected through the pressure sensor, detection data are transmitted into the control terminal, when the polishing block is shrunk due to abrasion, the data detected by the pressure sensor change, and then the control terminal starts the electric telescopic rod to drive the polishing block to rotate. And the polishing block moves towards the inner side and is in contact with the stainless steel reed wire again, and at the moment, the polishing block and the stainless steel reed wire can be kept in contact in real time.

Description

Technical Field

[0001] This utility model relates to the field of stainless steel reed production technology, specifically to a surface polishing device for removing scratches from stainless steel reeds. Background Technology

[0002] High-precision water-jet loom reed wire is a precision-machined stainless steel wire with high precision, smooth surface, uniform diameter, and excellent physical properties. Stainless steel wire is usually manufactured through a precision drawing process, which ensures the high precision and smooth surface of the wire. Its diameter tolerance is very small, which allows stainless steel wire to maintain good performance and consistency in various applications. Stainless steel wire has excellent surface quality, good brightness, strong corrosion resistance, and high tensile strength and fatigue strength.

[0003] During the processing and production of stainless steel reed wire, surface polishing equipment is needed to remove scratches generated during processing. Traditional surface polishing equipment causes wear on the polishing block during polishing. To achieve a good polishing effect, the position of the polishing block needs to be manually adjusted multiple times, making it impossible to maintain contact between the stainless steel reed wire and the polishing block in real time, thus preventing long-term polishing.

[0004] Therefore, the surface polishing equipment needs to be redesigned and modified to ensure that the polishing block and the stainless steel reed remain in contact in real time. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a surface polishing device for removing scratches from stainless steel reed wires. This device has the advantage of maintaining real-time contact between the polishing block and the stainless steel reed, solving the problem that traditional surface polishing equipment cannot polish stainless steel reed wires for extended periods because polishing causes wear on the polishing block. This requires repeated manual adjustments to the position of the polishing block to achieve a good polishing effect, making it impossible to maintain real-time contact between the stainless steel reed wire and the polishing block.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface polishing device for removing scratches from stainless steel reed wires, comprising a placement box, wherein rectangular holes are provided at the top and bottom of the placement box, a cover plate is movably connected to the top of the rectangular hole at the top of the placement box via a pin, a control terminal is fixedly connected to the left side of the placement box, and electric telescopic rods are fixedly connected to the bottom left and right sides of the inner wall of the placement box.

[0007] A pressure sensor is fixedly connected to the output end of the electric telescopic rod. A retainer is fixedly connected to the inner side of the pressure sensor. A retainer block is provided inside the retainer. Screws are provided on both the front and rear sides of the retainer. The inner side of the screws passes through the retainer and is threadedly connected to the inner wall of the retainer block. A polishing block is fixedly connected to the inner side of the retainer block.

[0008] As a preferred embodiment of this utility model, a water tank is fixedly connected to the bottom of the placement box, and a guide plate that mates with the rectangular hole at the bottom of the placement box is fixedly connected to the top of the inner wall of the water tank. There are two guide plates. A water pump is fixedly connected to the bottom of the inner wall of the water tank and outside the guide plates. The input end of the water pump is connected to a suction pipe, and the output end of the water pump is connected to a water outlet pipe. The top of the water outlet pipe passes through the water tank and extends to the top of the electric telescopic rod inside the placement box. The inner side of the water outlet pipe is connected to a water outlet box, and the inner side of the water outlet box is fixedly connected to the inner wall of the placement box. An electric winding machine is fixedly connected to the front of the water tank, and stainless steel reed wire is wound around the winding end of the electric winding machine.

[0009] As a preferred embodiment of this invention, the bottom of the water tank is fixedly connected with anti-slip blocks, and the number of anti-slip blocks is six.

[0010] As a preferred embodiment of this invention, a handle is fixedly connected to the top of the cover plate, and the handle is U-shaped.

[0011] As a preferred embodiment of this invention, a filter screen is fixedly connected to the inner side of the guide plate.

[0012] As a preferred embodiment of this invention, the water tank is made of stainless steel and is rectangular in shape.

[0013] As a preferred embodiment of this invention, the cover plate is made of aluminum alloy.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model first uses a pressure sensor to detect the pressure between the polishing block and the stainless steel reed. The detection data is sent to the control terminal. When the polishing block shrinks due to wear, the data detected by the pressure sensor changes. At this time, the control terminal activates the electric telescopic rod to move the polishing block inward and re-engage with the stainless steel reed. This allows the polishing block and the stainless steel reed to maintain contact in real time.

[0016] 2. This utility model, by setting up a water tank, a guide plate, and a water pump, can clean the stainless steel reed wire and prevent grinding debris from sticking to the stainless steel reed wire. By setting up an electric winding machine, it can automatically wind up the stainless steel reed wire, making it convenient for users. Attached Figure Description

[0017] Figure 1 This is a perspective view of the placement box structure of this utility model;

[0018] Figure 2 This is a top sectional view of the placement box structure of this utility model;

[0019] Figure 3 This is a left view of the water pump structure of this utility model;

[0020] Figure 4 This is a left sectional view of the water tank structure of this utility model;

[0021] Figure 5 This is a three-dimensional view of the electric telescopic pole structure of this utility model;

[0022] Figure 6 This is a structural system diagram of the present utility model.

[0023] In the diagram: 1. Placement box; 2. Cover plate; 3. Control terminal; 4. Electric telescopic rod; 5. Pressure sensor; 6. Sleeve; 7. Locking block; 8. Screw; 9. Polishing block; 10. Water tank; 11. Guide plate; 12. Water pump; 13. Suction pipe; 14. Outlet pipe; 15. Outlet box; 16. Electric winding machine; 17. Anti-slip block; 18. Handle; 19. Filter screen. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figures 1 to 6 As shown, the present invention provides a surface polishing device for removing scratches from stainless steel reed wires, including a placement box 1. The top and bottom of the placement box 1 are provided with rectangular holes. The top of the rectangular hole at the top of the placement box 1 is movably connected to a cover plate 2 via a pin. The left side of the placement box 1 is fixedly connected to a control terminal 3. The bottom of the inner wall of the placement box 1 is fixedly connected to an electric telescopic rod 4 at the left and right positions.

[0026] A pressure sensor 5 is fixedly connected to the output end of the electric telescopic rod 4. A sleeve 6 is fixedly connected to the inside of the pressure sensor 5. A locking block 7 is provided inside the sleeve 6. Screws 8 are provided on both the front and rear sides of the sleeve 6. The inner side of the screws 8 passes through the sleeve 6 and is threadedly connected to the inner wall of the locking block 7. A polishing block 9 is fixedly connected to the inside of the locking block 7.

[0027] All electrical components, such as control terminal 3, electric telescopic pole 4, pressure sensor 5, water pump 12, and electric winding machine 16, use existing equipment and existing connection methods.

[0028] refer to Figure 1 A water tank 10 is fixedly connected to the bottom of the placement box 1. A guide plate 11 that mates with the rectangular hole at the bottom of the placement box 1 is fixedly connected to the top of the inner wall of the water tank 10. There are two guide plates 11. A water pump 12 is fixedly connected to the bottom of the inner wall of the water tank 10 and outside the guide plate 11. The input end of the water pump 12 is connected to a suction pipe 13. The output end of the water pump 12 is connected to a water outlet pipe 14. The top of the water outlet pipe 14 passes through the water tank 10 and extends to the top of the electric telescopic rod 4 inside the placement box 1. The inside of the water outlet pipe 14 is connected to a water outlet box 15. The inside of the water outlet box 15 is fixedly connected to the inner wall of the placement box 1. An electric winding machine 16 is fixedly connected to the front of the water tank 10. The winding end of the electric winding machine 16 is wound with stainless steel reed wire.

[0029] As a technical optimization of this utility model, by setting up a water tank 10, a guide plate 11 and a water pump 12, the stainless steel reed wire can be cleaned to prevent grinding debris from sticking to the stainless steel reed wire. By setting up an electric winding machine 16, the stainless steel reed wire can be automatically wound up, which is convenient for users.

[0030] refer to Figure 1 The bottom of the water tank 10 is fixedly connected with anti-slip blocks 17, and there are six anti-slip blocks 17.

[0031] As a technical optimization of this utility model, by setting the anti-slip block 17, the friction between the water tank 10 and the ground can be increased, preventing the water tank 10 from slipping and moving during use.

[0032] refer to Figure 1 A handle 18 is fixedly connected to the top of the cover plate 2. The handle 18 is U-shaped.

[0033] As a technical optimization of this utility model, by setting the handle 18, the contact area between the user's hands and the cover plate 2 can be increased, making it more convenient for the user to move the cover plate 2.

[0034] refer to Figure 4 A filter screen 19 is fixedly connected to the inner side of the guide plate 11.

[0035] As a technical optimization of this utility model, by setting up a filter screen 19, the grinding debris in the water can be treated to prevent the grinding debris from entering the water pump 12.

[0036] refer to Figure 1 The water tank 10 is made of stainless steel and is rectangular in shape.

[0037] As a technical optimization of this utility model, by setting a stainless steel water tank 10, it is possible to prevent the water tank 10 from rusting and to prevent the water tank 10 from being damaged due to rusting.

[0038] refer to Figure 1 The cover plate 2 is made of aluminum alloy.

[0039] As a technical optimization of this utility model, by setting an aluminum alloy cover plate 2, the strength of the cover plate 2 can be increased, making the cover plate 2 less prone to damage.

[0040] The working principle and usage process of this utility model are as follows: First, the stainless steel reed wire is passed through the placement box 1 and wound around the winding end of the electric winding machine 16. Simultaneously, the stainless steel reed wire is positioned between the polishing blocks 9. Then, the electric telescopic rod 4 is activated. The output end of the electric telescopic rod 4 drives the pressure sensor 5 to move inward. The pressure sensor 5 drives the retainer 6 and the retaining block 7 to move inward. The retaining block 7 drives the polishing block 9 to move inward, bringing it into contact with the stainless steel reed wire. At this time, the electric winding machine 16 is turned on, allowing the stainless steel reed wire to move forward and be wound up. Simultaneously, the polishing blocks 9 polish the stainless steel reed wire, removing scratches. During polishing, the pressure sensor 5 detects the pressure between the polishing block 9 and the stainless steel reed. The measured data is input into the control terminal 3. The control terminal 3 analyzes and judges the measured data. When the polishing block 9 shrinks due to wear, a gap appears between the polishing block 9 and the stainless steel reed. The data detected by the pressure sensor 5 changes. At this time, the control terminal 3 activates the electric telescopic rod 4 to move the polishing block 9 inward and re-engage with the stainless steel reed. This ensures that the polishing block 9 and the stainless steel reed are in constant contact. When the polishing block 9 needs to be replaced, the cover plate 2 is opened, and then the screw 8 is turned with a disassembly tool to disengage the screw 8 from the retaining block 7 and the retaining sleeve 6. Finally, the polishing block 9 is moved inward. The polishing block 9 drives the retaining block 7 to move inward, disengaging the retaining block 7 from the retaining sleeve 6. At this time, the polishing block 9 can be disassembled. The new polishing block 9 can be installed by reversing the above operation steps. At this time, the polishing block 9 can be replaced.

[0041] In summary, this surface polishing device for removing scratches from stainless steel reed wires, through the inclusion of a placement box 1, a cover plate 2, a control terminal 3, an electric telescopic rod 4, a pressure sensor 5, a clamping sleeve 6, a clamping block 7, screws 8, a polishing block 9, a water tank 10, a guide plate 11, a water pump 12, a suction pipe 13, a water outlet pipe 14, and a water outlet box 15, solves the problem that traditional surface polishing equipment, when polishing stainless steel reed wires, suffers wear on the polishing block during polishing. To achieve a good polishing effect, the position of the polishing block needs to be manually adjusted multiple times, making it impossible to maintain constant contact between the stainless steel reed wire and the polishing block, thus preventing prolonged polishing.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface polishing device for removing scratches from stainless steel reed wires, comprising a placement box (1), characterized in that: The top and bottom of the placement box (1) are provided with rectangular holes. The top of the rectangular hole at the top of the placement box (1) is movably connected to a cover plate (2) via a pin. The left side of the placement box (1) is fixedly connected to a control terminal (3). The bottom of the inner wall of the placement box (1) is fixedly connected to an electric telescopic rod (4) at the left and right positions. A pressure sensor (5) is fixedly connected to the output end of the electric telescopic rod (4). A sleeve (6) is fixedly connected to the inner side of the pressure sensor (5). A locking block (7) is provided inside the sleeve (6). Screws (8) are provided on both the front and rear sides of the sleeve (6). The inner side of the screw (8) passes through the sleeve (6) and is threaded to the inner wall of the locking block (7). A polishing block (9) is fixedly connected to the inner side of the locking block (7).

2. The stainless steel reed wire surface polishing device for removing scratches according to claim 1, characterized in that: A water tank (10) is fixedly connected to the bottom of the placement box (1). A guide plate (11) that mates with a rectangular hole at the bottom of the placement box (1) is fixedly connected to the top of the inner wall of the water tank (10). There are two guide plates (11). A water pump (12) is fixedly connected to the bottom of the inner wall of the water tank (10) and outside the guide plate (11). The input end of the water pump (12) is connected to a suction pipe (13). The output end of the water pump (12) is connected to the suction pipe (13). A water outlet pipe (14) is connected to the water tank (10), the top of which passes through the water tank (10) and extends to the top of the electric telescopic rod (4) inside the placement box (1). The inner side of the water outlet pipe (14) is connected to a water outlet box (15), and the inner side of the water outlet box (15) is fixedly connected to the inner wall of the placement box (1). An electric winding machine (16) is fixedly connected to the front side of the water tank (10), and the winding end of the electric winding machine (16) is wound with stainless steel reed wire.

3. The stainless steel reed wire surface polishing device for removing scratches according to claim 2, characterized in that: The bottom of the water tank (10) is fixedly connected with anti-slip blocks (17), and the number of anti-slip blocks (17) is six.

4. The stainless steel reed wire surface polishing device for removing scratches according to claim 1, characterized in that: A handle (18) is fixedly connected to the top of the cover plate (2), and the handle (18) is U-shaped.

5. The stainless steel reed wire surface polishing device for removing scratches according to claim 2, characterized in that: A filter screen (19) is fixedly connected to the inner side of the guide plate (11).

6. The stainless steel reed wire surface polishing device for removing scratches according to claim 2, characterized in that: The water tank (10) is made of stainless steel and is rectangular in shape.

7. The stainless steel reed wire surface polishing device for removing scratches according to claim 1, characterized in that: The cover plate (2) is made of aluminum alloy.

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