Round pipe surface polishing equipment

Abstract

The utility model relates to the technical field of semiconductor pipeline surface polishing, in particular to round pipe surface polishing equipment which comprises a supporting frame body, a clamping assembly, a power assembly and a brush head assembly, the clamping assembly, the power assembly and the brush head assembly are installed on the supporting frame body, the clamping assembly comprises a clamping jaw used for clamping a round pipe, the brush head assembly comprises a bearing seat and a brush head, and the brush head is installed on the bearing seat. The power assembly comprises a power source, a transmission system and a driven wheel, the bearing seat is of a circular ring structure, and a groove matched with the periphery of the driven wheel is formed in the periphery of the bearing seat. The round pipe surface polishing equipment can achieve semi-automatic polishing, only manual feeding and discharging operation is needed, the equipment can achieve surface polishing automatically, the cleanliness degree is guaranteed, the labor intensity of workers is relieved, efficiency is improved, and quality is stabilized.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of semiconductor pipeline surface polishing, specifically relates to a round pipe surface polishing equipment. BACKGROUND

[0002] With the rapid development of the semiconductor industry and its related assembly industry technology, the automation degree and intelligent level of the semiconductor gas transmission industry are increasingly demanding. In particular, in the welding of pipeline parts, the polishing process after welding is particularly important. The production efficiency of the polishing process and the cleanliness after polishing directly affect the quality and cost of the entire industry chain.

[0003] At present, although there are many types of round pipe polishing equipment on the market, most of them have similar functions and complex designs. These devices can meet the polishing needs to some extent, but there is still room for improvement in terms of compatibility and automation level. Traditional manual polishing production mode not only increases the labor intensity of welders, but also makes it difficult to guarantee the quality after polishing, and the production efficiency is low, and the automation level is far behind the leading enterprises on the market.

[0004] Specifically, the traditional manual polishing method has the following main problems: high labor intensity: manual operation of the polishing equipment requires a lot of physical and mental effort, which poses a threat to the health of the operator; unstable quality: manual polishing cannot guarantee the consistency and uniformity of each polishing, resulting in uneven cleanliness of the round pipe surface after polishing; low production efficiency: manual polishing takes a lot of time and cannot quickly complete the polishing task of a large number of round pipes, affecting the overall production efficiency; low automation level: traditional polishing equipment mostly relies on manual operation and cannot achieve high automation and intelligence, making it difficult to meet the needs of modern industry for efficient, highly automated, and precise production.

[0005] In view of the above problems, there is an urgent need in the market for a round pipe surface polishing equipment that can be compatible with various forms of round pipes, reduce manual labor intensity, guarantee the quality after polishing, and improve production efficiency. Such equipment should have a high level of automation and intelligence, and be able to achieve semi-automatic or fully automatic polishing of round pipes, thereby meeting the needs of modern industry for efficient and high-quality production. SUMMARY

[0006] To solve the above problems, the utility model provides a round pipe surface polishing equipment, which can realize semi-automatic polishing, and the operator only needs to operate the feeding and discharging, and the equipment can automatically realize surface polishing and guarantee the cleanliness. Reducing the labor intensity, improving the efficiency and stabilizing the quality.

[0007] The technical solution of the utility model is as follows:

[0008] The utility model provides a kind of pipe surface polishing equipment, including support frame and the clamping assembly, power assembly and brush head assembly installed on support frame, clamping assembly includes jaw for clamping pipe, brush head assembly includes carrier seat and brush head, brush head is installed on carrier seat, power assembly includes power source, transmission system and driven wheel, carrier seat is circular ring structure, and the outer periphery of carrier seat is provided with the groove matched with the outer periphery of driven wheel.

[0009] Clamping assembly includes clamping cylinder and jaw, clamping cylinder is fixed on support frame, and two jaws are fixedly connected on two clamping arms of clamping cylinder respectively.

[0010] Power source is motor.

[0011] Transmission system includes main transmission wheel, auxiliary transmission wheel and driven wheel, main transmission wheel is fixedly connected on the output shaft of motor, auxiliary transmission wheel and driven wheel are fixedly connected on transmission shaft, transmission shaft is rotatably installed on support frame, and main transmission wheel and auxiliary transmission wheel are driven by belt.

[0012] A plurality of auxiliary positioning wheels are further provided on the periphery of the carrier seat, and the auxiliary positioning wheels are rotatably installed on the support frame.

[0013] The surface of the groove of the carrier seat is wrapped with a non-metallic wear-resistant material.

[0014] The utility model has the advantages that:

[0015] 1、The utility model discloses a kind of pipe surface polishing equipment, the pipe surface polishing equipment realizes the efficient automatic polishing of pipe surface by the collaborative work of clamping assembly, power assembly and brush head assembly, artificial only needs to carry out feeding and discharging operation, and the device can complete polishing process automatically, which greatly improves production efficiency.

[0016] 2、The utility model discloses a kind of pipe surface polishing equipment, the pipe surface polishing equipment is compatible with multiple pipe sizes: jaw in clamping assembly design is flexible, can be replaced by different models and specifications of jaw, compatible with multiple sizes and structures of pipe workpiece, so that the device can be widely used in different specifications of semiconductor pipe workpiece polishing, improve the versatility and practicality of equipment.

[0017] 3、The utility model discloses a kind of pipe surface polishing equipment, the pipe surface polishing equipment polishing quality is stable: power assembly uses motor as main driver, the rotation speed and force of driven wheel are accurately controlled by transmission system, so as to ensure the stability and consistency in polishing process, the brush head in brush head assembly can be uniformly and stably circumferentially moved around pipe outer surface under the driving of carrier seat, to realize high-quality polishing effect.

[0018] 4、The utility model discloses a kind of round tube surface polishing equipment, the round tube surface polishing equipment greatly reduces the labor intensity of operator. Artificial only needs to carry out simple feeding and discharging operation, without long time hand-held polishing tool labor, effectively protect the health of operator.

[0019] 5、The utility model discloses a kind of round tube surface polishing equipment, the round tube surface polishing equipment is higher in degree of automation, can realize semi-automatic polishing, reduce the dependence on manual operation, help to improve the automation level of entire semiconductor gas transmission industry, promote the development of industry to more intelligent, efficient direction. BRIEF DESCRIPTION OF DRAWINGS

[0020] The solutions and advantages of the present application will become apparent to those of ordinary skill in the art, by reading the following detailed description of the preferred embodiments, in conjunction with the accompanying drawings. The drawings are for purposes of illustrating the preferred embodiments, and are not to be construed as limiting the present utility.

[0021] In the drawings:

[0022] Figure 1 It is a front perspective view of a kind of round tube surface polishing equipment of the utility model embodiment;

[0023] Figure 2 It is a back perspective view of a kind of round tube surface polishing equipment of the utility model embodiment;

[0024] Figure 3 It is a perspective view of the support frame body of a kind of round tube surface polishing equipment of the utility model embodiment;

[0025] Figure 4 It is a perspective view of the clamping assembly of a kind of round tube surface polishing equipment of the utility model embodiment;

[0026] Figure 5 It is a perspective view of the power assembly of a kind of round tube surface polishing equipment of the utility model embodiment;

[0027] Figure 6 It is a perspective view of the brush head assembly of a kind of round tube surface polishing equipment of the utility model embodiment;

[0028] Components represented by each reference numeral in the drawing are:

[0029] The utility model: 1, clamping assembly;2, power assembly;3, brush head assembly;4, support frame body;

[0030] 11, clamping cylinder;12, clamping jaw;21, motor;22, main transmission wheel;23, auxiliary transmission wheel;24, driven wheel;25, transmission shaft;26, auxiliary positioning wheel;27, belt;31, bearing seat;32, brush head. DETAILED DESCRIPTION

[0031] As shown in Figure 1 and Figure 2 , the round pipe surface polishing equipment comprises a supporting frame body 4, a clamping assembly 1, a power assembly 2 and a brush head assembly 3 installed on the supporting frame body 4, and the supporting frame body 4 is as shown in Figure 3 .

[0032] As shown in Figure 4 , the clamping assembly 1 comprises a clamping cylinder 11 and clamping jaws 12, the clamping cylinder 11 is fixed on the supporting frame body 4, and the two clamping jaws 12 are respectively fixedly connected on two clamping arms of the clamping cylinder 11; the clamping cylinder 11 is started by manually operating a button to drive the two clamping jaws 12 to clamp and fix the round pipe, the clamping jaws 12 are made of wear-resistant materials and can be replaced or adjusted according to the size and shape of the round pipe.

[0033] As shown in Figure 5 , the power assembly 2 comprises a power source, a transmission system and a driven wheel 24; the power source is a motor 21, the motor 21 drives a main transmission wheel 22 to rotate at high speed after being started, the main transmission wheel 22 drives a secondary transmission wheel 23 to rotate through a belt 27, and then drives the driven wheel 24 to rotate, the outer periphery of the driven wheel 24 cooperates with the outer periphery of a bearing seat 31 of the brush head assembly 3 to transmit power through friction.

[0034] As shown in Figure 6 , the brush head assembly 3 comprises the bearing seat 31 and a brush head 32, the bearing seat 31 is a circular ring structure, the outer periphery is provided with a groove matched with the outer periphery of the driven wheel 24, the surface of the bearing seat 31 is wrapped with a non-metallic wear-resistant material to improve wear resistance and friction, and a plurality of auxiliary positioning wheels 26 are arranged around the bearing seat 31, the auxiliary positioning wheels 26 are rotatably installed on the supporting frame body 4 to prevent the bearing seat 31 from derailing when rotating at high speed, and the brush head 32 is installed on the bearing seat 31 to polish the outer surface of the round pipe.

[0035] The use method and operation process of the round pipe surface polishing equipment are as follows:

[0036] Place the round pipe workpiece to be polished between the clamping jaws 12 of the clamping assembly 1, start the clamping cylinder 11 by operating the button to drive the clamping jaws 12 to clamp and fix the round pipe, start the power motor 21, and the brush head 32 moves around the outer surface of the round pipe under the driving of the bearing seat 31 to polish the round pipe.

[0037] Adjust the rotating speed of the power motor 21 and the polishing time according to the polishing requirement.

[0038] After polishing is completed, turn off the power motor 21, loosen the clamping cylinder 11, and take down the polished round pipe workpiece.

[0039] The pipe surface polishing equipment can be compatible with pipe workpieces of various sizes and structures by designing different types and specifications of clamps 12 to meet the polishing needs of different customers; the brush head 32 is made of wear-resistant material and can be replaced or adjusted according to the polishing needs to ensure the consistency and stability of the polishing effect; manual operation is only required for feeding and discharging, and the equipment can automatically realize surface polishing, reducing the labor intensity and improving the production efficiency; the transmission system adopts precise transmission ratio and belt material to improve the transmission efficiency and stability of power. At the same time, the setting of the auxiliary positioning wheel 26 prevents the risk of derailment of the bearing seat 31 during high-speed rotation, ensuring the stability and safety of the polishing process; the equipment structure is simple, easy to disassemble and clean, reducing the difficulty and cost of maintenance.

[0040] The pipe surface polishing equipment is convenient for subsequent automatic upgrading, can be put into the pipe production and manufacturing flow line, further improves the efficiency, greatly reduces the labor intensity and further speeds up the production rhythm, has great progressiveness; and is equipped with integrated software and cloud interconnection, can store a large amount of data after pressing and assembling, and realizes efficient interconnection.

Claims

1. A polishing device for the surface of a round tube, characterized in that, The device includes a support frame (4) and a clamping assembly (1), a power assembly (2) and a brush head assembly (3) mounted on the support frame (4). The clamping assembly (1) includes a jaw (12) for clamping a round tube. The brush head assembly (3) includes a support seat (31) and a brush head (32). The brush head (32) is mounted on the support seat (31). The power assembly (2) includes a power source, a transmission system and a driven wheel (24). The support seat (31) is a ring structure. The outer periphery of the support seat (31) is provided with a groove that cooperates with the outer periphery of the driven wheel (24).

2. The round tube surface polishing equipment according to claim 1, characterized in that, The clamping assembly (1) includes a clamping cylinder (11) and grippers (12). The clamping cylinder (11) is fixed on the support frame (4), and the two grippers (12) are respectively fixedly connected to the two clamping arms of the clamping cylinder (11).

3. The round tube surface polishing equipment according to claim 1, characterized in that, The power source is an electric motor (21).

4. The round tube surface polishing equipment according to claim 3, characterized in that, The transmission system includes a main drive wheel (22), a secondary drive wheel (23), and a driven wheel (24). The main drive wheel (22) is fixedly connected to the output shaft of the motor (21), and the secondary drive wheel (23) and the driven wheel (24) are fixedly connected to the transmission shaft (25). The transmission shaft (25) is rotatably mounted on the support frame (4), and the main drive wheel (22) and the secondary drive wheel (23) are driven by a belt (27).

5. The round tube surface polishing equipment according to claim 4, characterized in that, Several auxiliary positioning wheels (26) are also provided around the support base (31), and the auxiliary positioning wheels (26) are rotatably mounted on the support frame (4).

6. The round tube surface polishing equipment according to claim 1, characterized in that, The groove surface of the bearing seat (31) is covered with a non-metallic wear-resistant material.

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