Wire dividing shaft device for reinforcing belt

By designing a reinforcing fiber splitting shaft device, the problem of uneven steel fiber splitting was solved, achieving adjustable steel fiber gap and uniform splitting, reducing mold costs and extending service life.

CN223864105UActive Publication Date: 2026-02-03ANHUI UNITE PIPELINE TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520111674.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-02-03
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

In existing technologies, steel fiber splitting methods such as the comb method and the perforated plate method have problems such as easy breakage of the comb teeth or uneven hole spacing, which affect the tensile strength of the reinforcing strip and the material utilization rate.

Method used

A reinforcing belt splitting shaft device is adopted, which includes a rod-shaped shaft body, a threaded section, a shoulder, a polygonal neck section and a separable flat key. The steel fiber gap and splitting distance are adjusted by the combination of large and small circular plates to achieve uniform splitting.

Benefits of technology

It achieves uniform fiber splitting and adjustable steel fiber gap, reduces mold investment costs, and extends service life by avoiding damaged areas through rotation, thus improving the efficiency of the fiber splitting shaft device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223864105U_ABST
    Figure CN223864105U_ABST
Patent Text Reader

Abstract

The utility model discloses a yarn dividing shaft device for a reinforcing belt, which comprises a yarn dividing shaft, the yarn dividing shaft comprises a rod-shaped shaft rod main body, a threaded section is arranged on the left end face of the shaft rod main body, a rod-shaped left polished rod section is arranged on the left end face of the threaded section, a shaft shoulder is arranged on the right end face of the shaft rod main body, and a polygonal neck section is arranged on the right end face of the shaft shoulder. A right rod-shaped polished rod section is arranged on the right end face of the polygonal neck section, a short pressing sleeve is arranged at the left end of the shaft rod body, a long pressing sleeve is arranged at the right end of the shaft rod body and abuts against the shaft shoulder, and a plurality of large round pieces and small round pieces which are arranged at intervals are connected between the short pressing sleeve and the long pressing sleeve in a sleeved mode. The wire dividing shaft device for the reinforcing belt is simple in structure, wire distribution is convenient, wire dividing is uniform, the steel fiber gap and the wire dividing distance can be adjusted by replacing the large round pieces and the small round pieces, and therefore the input cost of a wire dividing die is effectively reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to an auxiliary tool for manufacturing steel reinforcing strips, and more specifically, to a wire splitting device for reinforcing strips. Background Technology

[0002] Plastic composite pipe steel fiber (steel cord) reinforcing tape is composed of an appropriate number of parallel steel fibers (steel cords) bonded to hot melt adhesive. The spacing and tension uniformity of the steel fibers (steel cords) directly affect the tensile strength of the reinforcing tape. Conventional steel fiber (steel cord) splitting methods include comb-tooth and perforated plate methods. For the comb-tooth method, such as... Figure 5 As shown, the comb teeth should have high hardness and wear resistance, as well as a certain degree of toughness and vibration resistance. If the comb teeth are too hardened after heat treatment, they are prone to breakage; if they are too soft, they are not wear-resistant and easily deformed, requiring frequent replacement and thus increasing costs. For the perforated plate method, such as... Figure 6 As shown, the holes are usually arranged in multiple rows, which makes threading the wires troublesome. The gaps between the holes are large, and the steel fibers (steel cords) are not parallel when guided. The tension is large in the upper and lower rows and on both sides, while the tension in the middle is small. The tension between each fiber is inconsistent, which affects the tensile strength of the reinforcing strip and reduces the material utilization rate. Utility Model Content

[0003] Therefore, it is necessary to provide a reinforcing belt splitter device to address the aforementioned technical problems.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A wire splitting spool device for reinforcing tape, characterized in that the device comprises a wire splitting spool, the wire splitting spool comprising a rod-shaped spool body, a threaded section on the left end face of the spool body, a rod-shaped left smooth section on the left end face of the threaded section, a shoulder on the right end face of the spool body, a polygonal neck section on the right end face of the shoulder, and a rod-shaped right smooth section on the right end face of the polygonal neck section.

[0006] The main shaft body has a main keyway on its side wall, and a detachable flat key is provided in the main keyway.

[0007] The left end of the shaft body is provided with a short clamping sleeve, and the right end of the shaft body is provided with a long clamping sleeve. A pair of small round nuts are provided on the threaded section. The small round nuts abut against the short clamping sleeve, and the long clamping sleeve abuts against the shaft shoulder.

[0008] Several large and small circular plates are fitted between the short and long clamping sleeves, and the flat key passes through the large and small circular plates.

[0009] As a preferred embodiment of the present application, the outer diameter of the polished rod section is smaller than the outer diameter of the threaded section.

[0010] As a preferred embodiment of the present application, the flat key is fixedly connected with the shaft body through a plurality of locking screws.

[0011] As a preferred embodiment of the present application, the large circular plate and the small circular plate are both annular, the inner wall of the large circular plate is provided with a first key groove, the inner wall of the small circular plate is provided with a second key groove, and the first key groove and the second key groove are matched with the flat key.

[0012] As a preferred embodiment of the present application, the cross section of the multi-edge neck section is quadrangular or hexagonal.

[0013] As a preferred embodiment of the present application, the inner wall of the short pressing sleeve is provided with a short pressing key groove, the inner wall of the long pressing sleeve is provided with a long pressing key groove, and the short pressing key groove and the long pressing key groove are matched with the flat key.

[0014] Compared with the prior art, the present application has the following beneficial effects:

[0015] The reinforcing belt filament dividing shaft device has simple structure, convenient filament arrangement, uniform filament division, can adjust the steel filament gap and the filament spacing by replacing the large circular plate and the small circular plate, thereby effectively reducing the mold investment cost. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the scheme in the present application, the drawings needed in the embodiment description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0017] Figure 1 FIG. 1 is a structural schematic view of the reinforcing belt filament dividing shaft device of the present application;

[0018] Figure 2 FIG. 2 is an enlarged schematic view of part A in FIG. 1; Figure 1

[0019] Figure 3 FIG. 3 is a structural schematic view of the large circular plate in FIG. 1; Figure 1

[0020] Figure 4 ​​for Figure 1 A schematic diagram of the structure of the small circular pieces;

[0021] Figure 5 This is a schematic diagram of the comb tooth method in the prior art;

[0022] Figure 6 This is a schematic diagram of the orifice plate method in the prior art;

[0023] The markings in the diagram are explained as follows: 1. Thread splitter; 100. Shaft body; 101. Threaded section; 102. Main keyway; 103. Shaft shoulder; 104. Polygonal neck section; 105. Left polished section; 106. Right polished section; 2. Small round nut; 3. Short clamping sleeve; 4. Large round plate; 41. First keyway; 5. Small round plate; 51. Second keyway; 6. Flat key; 7. Set screw; 8. Long clamping sleeve; 31. Short keyway; 81. Long keyway. Detailed Implementation

[0024] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0025] like Figures 1 to 4 As shown, the reinforcing belt splitting shaft device includes a splitting shaft 1, which includes a rod-shaped shaft body 100. The left end face of the shaft body 100 is provided with a threaded section 101, and the left end face of the threaded section 101 is provided with a rod-shaped left smooth section 105. The right end face of the shaft body 100 is provided with a shoulder 103, and the right end face of the shoulder 103 is provided with a polygonal neck section 104. The right end face of the polygonal neck section 104 is provided with a rod-shaped right smooth section 106.

[0026] It should be noted that both the left smooth rod segment 10 and the right smooth rod segment 106 are smooth cylinders used to mate with the inner ring of the bearing, thereby achieving circumferential rotation.

[0027] The shaft body 100 has a main keyway 102 on its side wall, and a separable flat key 6 is provided in the main keyway 102. The flat key 6 is fixedly connected to the shaft body 100 by a number of set screws 7.

[0028] The left end of the shaft body 100 is provided with a short clamping sleeve 3, and the right end of the shaft body 100 is provided with a long clamping sleeve 8. A pair of small round nuts 2 are provided on the threaded section 101. The small round nuts 2 abut against the short clamping sleeve 3, and the long clamping sleeve 8 abuts against the shaft shoulder 103.

[0029] The short compression sleeve 3 and the long compression sleeve 8 are sleeved with a plurality of large round plates 4 and small round plates 5 arranged at intervals, and the flat key 6 penetrates the large round plates 4 and the small round plates 5. The inner wall of the short compression sleeve 3 is provided with a short compression key groove 31, and the inner wall of the long compression sleeve 8 is provided with a long compression key groove 81, and the short compression key groove 31 and the long compression key groove 81 are matched with the flat key 6.

[0030] In addition, the outer diameter of the short compression sleeve 3 is slightly smaller than the outer diameter of the large round plate 4, and the outer diameter of the long compression sleeve 8 is slightly smaller than the outer diameter of the large round plate 4.

[0031] In addition, the outer diameter of the light rod section 105 is smaller than the outer diameter of the threaded section 101.

[0032] In addition, the large round plate 4 and the small round plate 5 are annular, the inner wall of the large round plate 4 is provided with a first key groove 41, and the inner wall of the small round plate 5 is provided with a second key groove 51, and the first key groove 41 and the second key groove 51 are matched with the flat key 6.

[0033] In addition, the cross section of the multi-edge neck section 104 is quadrilateral or hexagonal, which is used for positioning after being circumferentially rotated and clamped into the clamping plate groove.

[0034] The installation method of the reinforcing belt with the split shaft device will be described below, including the following steps:

[0035] Step S1, install the flat key 6 in the main key groove 102;

[0036] Step S2, fix the flat key 6 on the split shaft 1 with the set screw 7;

[0037] Step S3, adjust the position of the long compression key groove 81 of the long compression sleeve 8, and sleeve from the threaded section 101, so that the long compression sleeve 8 abuts against the shaft shoulder 103;

[0038] Step S4, according to the split requirement, pay attention to the key groove direction, and intervally install the large round plate 4 and the small round plate 5 on the shaft body 100;

[0039] Step S5, sleeve the short compression sleeve 3 from the threaded section 101, and pay attention to the key groove direction;

[0040] Step S6, screw the small round nut 2 from the threaded section 101, and fasten it with a hook wrench;

[0041] Step S7, install another small round nut 2, fasten it with a hook wrench, and tighten the two small round nuts 2;

[0042] Step S8, the split shaft assembly is completed, and waits to be installed on the split device.

[0043] The reinforcing belt is transformed into a long shaft device by the conventional rectangular filament device, the comb tooth part is composed of a large circular plate 4, the comb root is composed of a small circular plate 5, the comb tooth gap is determined by the thickness of the small circular plate 5, and the comb tooth spacing is determined by the thickness of the large circular plate 4. Due to the setting of the multi-edge neck segment 104, the shaft circumferential position can be fixed during use, when the comb tooth is locally damaged, the circumferential rotating filament shaft avoids the damaged position, uses other normal areas, improves the service life of the filament shaft device, and reduces the cost.

[0044] The reinforcing belt filament shaft device has simple structure, convenient filament arrangement, uniform filament distribution, can adjust the steel filament gap and the filament spacing by replacing the large circular plate 4 and the small circular plate 5, thereby effectively reducing the mold investment cost. Once the large circular plate 4 or the small circular plate 5 is damaged, it can be replaced in time, the maintenance is convenient and the maintenance cost is low. In addition, by rotating the circumferential position of the filament shaft, the damaged position can be easily avoided, thereby improving the service life of the large circular plate 4 and the small circular plate 5.

[0045] Obviously, the above-described embodiments are only part of the embodiments of the present application, not all the embodiments, the preferred embodiments of the present application are given in the drawings, but do not limit the patent scope of the present application.

Claims

1. A wire splitting device for reinforcing belts, characterized in that, The reinforcing belt splitting shaft device includes a splitting shaft (1), which includes a rod-shaped shaft body (100). The left end face of the shaft body (100) is provided with a threaded section (101), and the left end face of the threaded section (101) is provided with a rod-shaped left smooth section (105). The right end face of the shaft body (100) is provided with a shoulder (103), and the right end face of the shoulder (103) is provided with a polygonal neck section (104). The right end face of the polygonal neck section (104) is provided with a rod-shaped right smooth section (106). The main shaft body (100) has a main keyway (102) on its side wall, and a separable flat key (6) is provided in the main keyway (102). The left end of the shaft body (100) is provided with a short clamping sleeve (3), the right end of the shaft body (100) is provided with a long clamping sleeve (8), and a pair of small round nuts (2) are provided on the threaded section (101). The small round nuts (2) abut against the short clamping sleeve (3), and the long clamping sleeve (8) abuts against the shaft shoulder (103). Several large circular pieces (4) and small circular pieces (5) are sleeved between the short clamping sleeve (3) and the long clamping sleeve (8), and the flat key (6) passes through the large circular pieces (4) and the small circular pieces (5).

2. The reinforcing belt splitter device according to claim 1, characterized in that, The outer diameter of the smooth rod section (105) is smaller than the outer diameter of the threaded section (101).

3. The reinforcing belt splitter device according to claim 1, characterized in that, The flat key (6) is fixedly connected to the shaft body (100) by a number of set screws (7).

4. The reinforcing belt splitter device according to claim 1, characterized in that, Both the large circular piece (4) and the small circular piece (5) are annular. The inner wall of the large circular piece (4) is provided with a first keyway (41), and the inner wall of the small circular piece (5) is provided with a second keyway (51). The first keyway (41) and the second keyway (51) are both matched with the flat key (6).

5. The reinforcing belt splitter device according to claim 1, characterized in that, The cross-section of the polygonal neck segment (104) is quadrilateral or hexagonal.

6. The reinforcing belt splitter device according to claim 1, characterized in that, The inner wall of the short pressing sleeve (3) is provided with a short pressing key groove (31), and the inner wall of the long pressing sleeve (8) is provided with a long pressing key groove (81). The short pressing key groove (31) and the long pressing key groove (81) are both matched with the flat key (6).