Grouting filling device for bridge maintenance
By combining the design of a gas-fired furnace heating heat pipe and a water-filled insulation box support, the problem of grout material solidification in low-temperature environments for bridge maintenance devices is solved, ensuring smooth grouting and reducing energy consumption.
Patent Information
- Application Number
- CN202520605441.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-04-02
AI Technical Summary
The grouting storage containers of existing bridge maintenance equipment have insufficient heat preservation performance in low-temperature environments, which causes the grouting material to easily solidify, affecting the grouting effect and the normal operation of the equipment.
The heat pipes are heated by a gas-fired furnace, and oxygen is blown in by a blower to aid combustion. The hot air circulation in the exhaust pipes improves the insulation performance of the tank, while a water-filled insulation box is used to support and store heat, enhancing the insulation effect.
It effectively prevents grouting materials from solidifying in low-temperature environments, ensuring smooth grouting and reducing equipment failure and maintenance costs.
Smart Images

Figure CN223865515U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to bridge maintenance grouting technical field, concretely relates to bridge maintenance grouting filling device. BACKGROUND
[0002] Grouting filling is a common technology in bridge maintenance, which is used for repairing defects and gaps in the internal structure of the bridge, and enhancing the stability and durability of the structure.
[0003] In a low temperature environment, this defect can cause the grouting material to easily condense, and when the grouting material condenses, its fluidity will be greatly reduced, which seriously affects the smooth progress of grouting. On the one hand, it may not be able to uniformly fill the grouting into the gap or cavity of the bridge, reducing the filling effect and affecting the repair quality of the bridge structure. On the other hand, the condensed material may also block the grouting pipeline, causing equipment failure, increasing maintenance cost and time cost of maintenance work. In order to ensure that the bridge maintenance grouting work can be completed efficiently and with high quality under various environmental conditions, it has become a top priority to develop a grouting storage container with good heat preservation performance and improve the existing bridge maintenance grouting filling equipment.
[0004] Therefore, in view of the above-mentioned existing bridge maintenance device, because the grouting storage container has low heat preservation performance, the grouting material is prone to condensation in a low temperature environment. A bridge maintenance grouting filling device can be designed. UTILITY MODEL CONTENTS
[0005] In order to overcome the problem that the existing bridge maintenance device has low heat preservation performance of the grouting storage container, causing the grouting material to easily condense in a low temperature environment.
[0006] The technical scheme of the utility model is: a bridge maintenance grouting filling device, comprising a grouting tank assembly and a heat preservation support assembly; the heat preservation support assembly is arranged on both sides of the lower end of the grouting tank assembly; the grouting tank assembly comprises a tank body, a heat pipe, a combustion furnace air blower, an exhaust pipe, a gas combustion furnace, a grouting discharge valve and a feeding sealing cover.
[0007] Preferably, the gas combustion furnace is used to heat the heat pipe, and the combustion furnace air blower continuously blows oxygen into the gas combustion furnace to assist combustion, while using the airflow to circulate hot gas along the heat pipe to the exhaust pipe, and the exhaust gas is discharged from the exhaust pipe. The heat pipe improves the processing and heat preservation function of the grouting material in the tank body, effectively reduces the problem of material condensation, and solves the problem that the existing bridge maintenance device has low heat preservation performance of the grouting storage container, causing the grouting material to easily condense in a low temperature environment.
[0008] As preferred, the inside of the tank body is provided with a heat pipe; the front end of the tank body is provided with a combustion furnace air blower, and the rear of the combustion furnace air blower is provided with a gas combustion furnace, and the gas inlet end of the gas combustion furnace is connected with the air supply end of the combustion furnace air blower.
[0009] As preferred, the combustion chamber pipeline of the gas combustion furnace is located in the inside of the heat pipe; the upper end of the tank body is provided with a feeding sealing cover.
[0010] As preferred, the front of the feeding sealing cover is provided with an exhaust pipeline, and the exhaust pipeline is connected with the heat pipe in pipeline, and the exhaust pipeline is in communication with the combustion chamber pipeline built-in the gas combustion furnace in the inside of the heat pipe.
[0011] As preferred, the rear end of the tank body is provided with a grouting discharge valve, and the grouting discharge valve is in communication with the inside of the tank body.
[0012] As preferred, the heat preservation support assembly comprises a water injection heat preservation box support and a base; the lower end of the tank body is provided with the water injection heat preservation box support on both sides, and the inside of the water injection heat preservation box support is injected with heat preservation water.
[0013] As preferred, the lower end of the water injection heat preservation box support is provided with the base, and the base is fixedly connected with the water injection heat preservation box support in screw connection.
[0014] The beneficial effects of the present application are as follows:
[0015] 1. The existing bridge maintenance device has the problem that the grouting storage container has low heat preservation performance, and the grouting material is easy to condense in a low temperature environment; the gas combustion furnace is used to heat the heat pipe, the combustion furnace air blower continuously blows oxygen into the gas combustion furnace to assist combustion, and the hot gas is circulated along the heat pipe to the exhaust pipeline, and the exhaust gas is discharged from the exhaust pipeline, so that the heat pipe improves the processing heat preservation function of the grouting material in the tank body, effectively reduces the problem of material condensation, and solves the problem that the existing bridge maintenance device has low heat preservation performance of the grouting storage container, and the grouting material is easy to condense in a low temperature environment.
[0016] 2. The inside of the water injection heat preservation box support is injected with water, the high specific heat capacity of water is used to store the heat emitted by the tank body, so as to further improve the heat preservation performance of the tank body and reduce energy consumption. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The overall three-dimensional structure schematic diagram of the bridge maintenance grouting filling device of the present application is shown;
[0018] Figure 2 The overall rear three-dimensional structure schematic diagram of the bridge maintenance grouting filling device of the present application is shown;
[0019] Figure 3 The whole sectional view of the grouting filling device for bridge maintenance is shown.
[0020] Figure 4 The whole sectional view of the grouting filling device for bridge maintenance is shown.
[0021] The marks in the drawings are: 1, grouting tank assembly; 2, heat preservation support assembly; 101, tank body; 102, heat pipe; 103, combustion furnace air blower; 104, smoke exhaust pipeline; 105, gas combustion furnace; 106, grouting discharge valve; 107, feeding sealing cover; 201, water injection heat preservation box support; 202, base. DETAILED DESCRIPTION
[0022] The utility model is further explained in connection with the drawings and examples.
[0023] Please refer to Figures 1-4 The utility model provides an example: grouting filling device for bridge maintenance, including grouting tank assembly 1, still including heat preservation support assembly 2, grouting tank assembly 1's lower end both sides are provided with heat preservation support assembly 2, grouting tank assembly 1 includes tank body 101, heat pipe 102, combustion furnace air blower 103, smoke exhaust pipeline 104, gas combustion furnace 105, grouting discharge valve 106, feeding sealing cover 107.
[0024] Please refer to Figures 1-4 In the embodiment, the inside of the tank body 101 is provided with the heat pipe 102; the front end of the tank body 101 is provided with the combustion furnace air blower 103, and the rear of the combustion furnace air blower 103 is provided with the gas combustion furnace 105, and the gas inlet end of the gas combustion furnace 105 is connected with the air supply end pipeline of the combustion furnace air blower 103; the combustion chamber pipeline of the gas combustion furnace 105 is located inside the heat pipe 102; the upper end of the tank body 101 is provided with the feeding sealing cover 107; the front of the feeding sealing cover 107 is provided with the smoke exhaust pipeline 104, and the smoke exhaust pipeline 104 is connected with the heat pipe 102 in the pipeline, and the smoke exhaust pipeline 104 and the combustion chamber pipeline built-in the gas combustion furnace 105 inside the heat pipe 102 are in communication; the rear end of the tank body 101 is provided with the grouting discharge valve 106, and the grouting discharge valve 106 is in communication with the inside of the tank body 101; the heat preservation support assembly 2 includes the water injection heat preservation box support 201 and the base 202; the lower end of the tank body 101 is provided with the water injection heat preservation box support 201 on both sides, and the inside of the water injection heat preservation box support 201 is injected with heat preservation water; the lower end of the water injection heat preservation box support 201 is provided with the base 202, and the base 202 is fixedly connected with the water injection heat preservation box support 201.
[0025] During operation, the gas combustion furnace 105 burns gas to heat the heat pipe 102. The combustion furnace blower 103 continuously blows oxygen into the gas combustion furnace 105 to aid combustion. At the same time, the airflow carries the hot gas along the heat pipe 102 to the exhaust pipe 104. The exhaust gas is discharged to the outside through the exhaust pipe 104. The heat pipe 102 improves the heat preservation function of the grouting material inside the tank 101, effectively reducing the problem of material condensation and clumping. This solves the problem of existing bridge maintenance devices, where the grouting storage container has low heat preservation performance, causing the grouting material to easily condense in a low-temperature environment.
[0026] Next, water is injected into the interior of the water-filled insulation box support 201. The high specific heat capacity of water is used to store the heat dissipated by the tank 101, thereby further improving the insulation performance of the tank 101 and reducing energy consumption.
[0027] Through the above steps, the gas combustion furnace 105 burns gas to heat the heat pipe 102. The combustion furnace blower 103 continuously blows oxygen into the gas combustion furnace 105 to assist combustion. At the same time, the airflow uses the hot gas to circulate along the heat pipe 102 to the exhaust pipe 104. The exhaust gas is discharged to the outside from the exhaust pipe 104. The heat pipe 102 improves the heat preservation function of the grouting material inside the tank 101, effectively reducing the problem of material condensation and clumping. This avoids the problem of existing bridge maintenance devices, where the grouting storage container has low heat preservation performance, causing the grouting material to easily condense in a low-temperature environment.
[0028] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A grouting and filling device for bridge maintenance, comprising a grouting tank assembly (1), characterized in that: It also includes thermal insulation support components (2); thermal insulation support components (2) are provided on both sides of the lower end of the grouting tank assembly (1); the grouting tank assembly (1) includes a tank body (101), a heat pipe (102), a combustion furnace blower (103), a flue gas pipeline (104), a gas combustion furnace (105), a grouting discharge valve (106), and a feeding sealing cover (107).
2. The grouting and filling device for bridge maintenance according to claim 1, characterized in that: The tank body (101) is equipped with a heat pipe (102); a combustion furnace blower (103) is provided at the front end of the tank body (101), and a gas combustion furnace (105) is provided at the rear of the combustion furnace blower (103), and the air inlet of the gas combustion furnace (105) is connected to the air outlet of the combustion furnace blower (103) via a pipeline.
3. The grouting and filling device for bridge maintenance according to claim 2, characterized in that: The combustion chamber piping of the gas-fired furnace (105) is located inside the heat pipe (102); the upper end of the tank (101) is provided with a feeding sealing cover (107).
4. The grouting and filling device for bridge maintenance according to claim 3, characterized in that: A flue pipe (104) is provided in front of the feeding sealing cover (107), and the flue pipe (104) is connected to the heat pipe (102). The flue pipe (104) is also connected to the combustion chamber pipe inside the gas combustion furnace (105) inside the heat pipe (102).
5. The grouting and filling device for bridge maintenance according to claim 1, characterized in that: A grout discharge valve (106) is provided at the rear end of the tank (101), and the grout discharge valve (106) is connected to the interior of the tank (101).
6. The grouting and filling device for bridge maintenance according to claim 1, characterized in that: The thermal insulation support assembly (2) includes a water-filled thermal insulation box support (201) and a base (202); both sides of the lower end of the tank (101) are provided with water-filled thermal insulation box supports (201), and the interior of the water-filled thermal insulation box support (201) is filled with thermal insulation water.
7. The grouting and filling device for bridge maintenance according to claim 6, characterized in that: The lower end of the water-filled insulation box support (201) is provided with a base (202), and the base (202) is bolted to the water-filled insulation box support (201).