Conveyor belt carrier roller structure with easily-replaced textile rubber ring

By optimizing the connection design of idler roller assemblies A and B, as well as the end cap mechanism, bearing housing, and rubber ring assembly, rapid replacement of the idler roller rubber ring is achieved. This solves the problem of low rubber ring disassembly efficiency in existing idler roller structures, improves production efficiency, and reduces conveyor belt wear.

CN223865601UActive Publication Date: 2026-02-03YUYI PRECISION TECH (NANTONG) CO LTD
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Patent Information

Application Number
CN202520636064.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-02-03
Estimated Expiration
2035-04-07

AI Technical Summary

Technical Problem

The existing idler roller structure lacks an effective quick-release mechanism for the rubber rings, resulting in low rubber ring removal efficiency and affecting production efficiency.

Method used

Idler assembly A and idler assembly B are connected by a connecting rod. Combined with the design of end cover mechanism, bearing seat and rubber ring assembly, the rubber ring can be quickly replaced. It is connected to the external idler frame through connecting bolt and sleeve mechanism to ensure stable installation and smooth rotation of rubber ring assembly.

Benefits of technology

It improves the efficiency of rubber ring replacement, reduces downtime, reduces conveyor belt wear, extends the service life of the conveyor belt, and reduces operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carrier roller structure for a conveying belt with easily-replaced textile rubber rings, and relates to the technical field of carrier roller structures, the carrier roller structure for the conveying belt with easily-replaced textile rubber rings comprises a carrier roller assembly A, the main body of the carrier roller assembly A is of a cylindrical structure, and a screw hole is formed in the right side of the carrier roller assembly A; and a carrier roller assembly B is mounted on the right side of the carrier roller assembly A. According to the utility model, through the unique structural design, for example, the carrier roller assembly A and the carrier roller assembly B are connected through the connecting rod, so that the carrier roller is more convenient to assemble and disassemble. When the rubber ring assembly needs to be replaced, the end cover does not need to be upwarped effortlessly like a traditional structure, the rubber ring assembly can be conveniently replaced only by screwing off the connecting bolt, taking down the sleeve head mechanism and then sequentially disassembling the end cover mechanism and other components according to the sequence opposite to the assembling sequence, the rubber ring replacement efficiency is greatly improved, and the labor intensity is reduced. And the downtime of the conveying belt caused by replacement of the rubber ring is shortened, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a roller structure technical field, concretely to a kind of easily replaced textile rubber ring's roller structure for conveying belt. BACKGROUND

[0002] In conveying belt conveying system, the roller is one of important components, it plays the role of supporting conveying belt and material weight, guaranteeing that conveying belt runs stably. In order to reduce the friction between conveying belt and roller, improve conveying efficiency and reduce the wear of conveying belt, textile rubber ring is often sleeved on the roller, and a kind of roller structure is disclosed in the prior art, and the patent publication number CN220641339U includes that the rotation of the roller can be reliably monitored in real time during the belt wheel conveying process, so that the failure of the roller can be found in time, and timely maintenance is ensured, to ensure the stable and reliable belt wheel transmission. It includes: a central shaft; at least two groups of bearings, including at least a first bearing and a second bearing; an outer shell roller body; a generator including a stator assembly and a rotor assembly, the rotor assembly including a rotor magnetic assembly and a rotating disc, the stator assembly including a fixed sleeve, a power generation winding and a stator magnetic assembly; and a sensing assembly with a wireless transmission module and a sensing component, the sensing component for sensing the rotation of the outer shell roller body.

[0003] For the related technology in the above, the inventor believes that the following defects exist: the existing roller structure is used, because there is no effective rubber ring quick disassembly structure, so that the rubber ring needs to be taken out after the end cap is lifted by manual tool, which affects the taking-out efficiency, so we propose a kind of easily replaced textile rubber ring's roller structure for conveying belt to solve the above problems. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the utility model provides a kind of easily replaced textile rubber ring's roller structure for conveying belt, solves the problem that the existing roller structure is used, because there is no effective rubber ring quick disassembly structure, so that the rubber ring needs to be taken out after the end cap is lifted by manual tool, which affects the taking-out efficiency.

[0005] To achieve the above purpose, the utility model is realized by the following technical scheme: a kind of easily replaced textile rubber ring's roller structure for conveying belt, including roller assembly A, the main part of roller assembly A is cylindrical structure, screw hole is set in the right side of roller assembly A, and roller assembly B is installed in the right side of roller assembly A, the left side of roller assembly B is fixedly connected with connecting rod, the main part of connecting rod is screw structure, and is matched with the screw hole that is set in the right side of roller assembly A, the outer side of roller assembly A and roller assembly B is fixedly connected with guide rod, the section of guide rod is circular structure, and the inside of guide rod is linear array and is set with two screw hole structures The positioning hole of guide rod, the outer side of roller assembly A and roller assembly B is installed with sleeve.

[0006] Preferably, the inside of the sleeve is inserted with end cover mechanisms, and the end cover mechanisms are provided with two places.

[0007] Preferably, the two end cover mechanisms are oppositely arranged, the inside of the end cover mechanism is provided with a bearing seat, and the bearing seat is connected to the outside of the guide rod.

[0008] Preferably, the outside of the bearing seat is installed with a rubber ring assembly, and the rubber ring assembly is provided with four places, wherein every two laterally adjacent rubber ring assemblies form a group.

[0009] Preferably, the two groups of rubber ring assemblies are installed in a linear array on the left and right sides of the two groups of bearing seats.

[0010] Preferably, the outside of the guide rod is sleeved with a sleeve head mechanism, and the sleeve head mechanism is used to connect with an external carrier roller frame.

[0011] Preferably, the inside of the sleeve head mechanism is provided with two screw holes in a linear array, and the sleeve head mechanism is screwed with a connecting bolt, and the side of the sleeve head mechanism close to the end cover mechanism is fixedly connected with a support frame. Beneficial effects

[0012] The utility model provides a kind of easily replaceable textile rubber ring's conveyor belt is used to support roller structure.Compared with prior art, it has the following beneficial effects:

[0013] The easily replaceable textile rubber ring's conveyor belt is used to support roller structure, through the unique structure design, such as support roller assembly A and support roller assembly B are connected by connecting rod, so that the assembly and disassembly of support roller are more convenient.When it is necessary to replace rubber ring assembly, it is not necessary to lift the end cover as traditional structure, just according to the opposite order of assembly, first unscrew the connecting bolt, remove the sleeve head mechanism, then sequentially remove end cover mechanism and other components, can conveniently replace rubber ring assembly, greatly improve the rubber ring replacement efficiency, reduce the downtime of conveyor belt caused by replacing rubber ring, improve production efficiency.

[0014] The easily replaceable textile rubber ring's conveyor belt is used to support roller structure, through the combination design of end cover mechanism, bearing seat and rubber ring assembly, not only guarantee the stable installation and smooth rotation of rubber ring assembly, but also improve the overall performance of support roller.The reasonable layout of rubber ring assembly makes it can more effectively reduce the friction between conveyor belt and support roller, reduce the wear degree of conveyor belt, prolong the service life of conveyor belt, reduce the operating cost of enterprise. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the front view structure schematic drawing after cutting of the utility model support roller structure.

[0016] Figure 2 It is the combination structure schematic drawing of the utility model support roller structure.

[0017] Figure 3 It is the left view structural schematic drawing of the roller structure.

[0018] Figure 4 It is the sleeve head mechanism and connecting bolt combined structure schematic drawing of the roller structure.

[0019] Figure 5 It is the end cover mechanism and bearing seat combined structure schematic drawing of the roller structure.

[0020] Figure 6 It is the front view structural schematic drawing of the roller structure.

[0021] In the drawing: 1, roller assembly A; 101, roller assembly B; 1011, connecting rod; 1012, guide rod; 1013, positioning hole; 1014, sleeve; 2, end cover mechanism; 201, bearing seat; 2011, rubber ring assembly; 3, sleeve head mechanism; 301, connecting bolt; 3011, support frame. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0023] Please refer to Figures 1-6 The utility model provides a kind of technical solutions: a kind of easily replaceable textile rubber ring's conveying belt is used roller structure, including roller assembly A1, the main part of roller assembly A1 is cylindrical structure, screw hole is set in the right side of roller assembly A1, and roller assembly B101 is installed in the right side of roller assembly A1, the left side of roller assembly B101 is fixedly connected with connecting rod 1011, the main part of connecting rod 1011 is screw structure, and it is matched with the screw hole set in the right side of roller assembly A1, the outside of roller assembly A1 and roller assembly B101 is fixedly connected with guide rod 1012, the section of guide rod 1012 is circular structure, and two screw hole structures positioning holes 1013 are linearly arranged in the inside of guide rod 1012, and the outside of roller assembly A1 and roller assembly B101 is installed with sleeve 1014;

[0024] The idler assembly A1 and idler assembly B101 are connected by a connecting rod 1011, and a guide rod 1012 is fixed on the outside of both. The positioning hole 1013 facilitates installation and fixation, and the sleeve 1014 provides protection and assists in installation. This achieves a stable connection between the idler assembly A1 and the idler assembly B101 and provides a foundation for the installation of subsequent components, thus solving the problem of overall connection and preliminary assembly of the idler structure.

[0025] See Figure 1 , Figure 5 The sleeve 1014 has an end cap mechanism 2 inserted inside, and there are two end cap mechanisms 2 in total;

[0026] The end cap mechanism 2 is inserted through the sleeve 1014. There are two end cap mechanisms 2. This structure allows the end cap mechanism 2 to be stably installed on the idler roller assembly, providing support for the subsequent installation of components such as the bearing seat 201, while also providing a certain degree of protection for the internal structure of the idler roller.

[0027] See Figure 3 , Figure 5 The two end cap mechanisms 2 are arranged opposite each other. A bearing seat 201 is provided on the inner side of the end cap mechanism 2. The bearing seat 201 is connected to the outer side of the guide rod 1012.

[0028] The bearing housing 201 is installed on the inner side of the two opposing end cap mechanisms 2. The bearing housing 201 is connected to the outer side of the guide rod 1012, which ensures the accurate installation position of the bearing housing 201, so that the bearing housing 201 can stably support the rubber ring assembly 2011 and facilitate the rotation of the idler roller assembly.

[0029] See Figure 1 , Figure 2 A rubber ring assembly 2011 is installed on the outer side of the bearing housing 201. There are four rubber ring assemblies 2011 in total, and each pair of horizontally adjacent rubber ring assemblies 2011 forms a group.

[0030] By installing four rubber ring assemblies 2011 on the outside of the bearing housing 201, with each pair of assemblies being laterally adjacent to form a group, a reasonable layout of the rubber ring assemblies 2011 on the bearing housing 201 is achieved, enabling the rubber ring assemblies 2011 to better perform their functions such as reducing conveyor belt friction.

[0031] See Figure 5 , Figure 6 Two sets of rubber ring assemblies 2011 are installed in a linear array on the left and right sides of the two sets of bearing seats 201;

[0032] By installing two sets of rubber ring assemblies 2011 in a linear array on the left and right sides of the two sets of bearing seats 201, the installation position of the rubber ring assemblies 2011 is further clarified, ensuring that the rubber ring assemblies 2011 are evenly distributed, thereby more effectively reducing the friction between the conveyor belt and the idler roller and improving the conveying efficiency.

[0033] Referring to Figure 1 , Figure 2 , the outer side of the guide rod 1012 is sleeved with a sleeve head mechanism 3, which is used for connecting with the external carrier roller frame;

[0034] By sleeving the sleeve head mechanism 3 on the outer side of the guide rod 1012, the sleeve head mechanism 3 is used for connecting with the external carrier roller frame, realizing the connection of the carrier roller structure and the external carrier roller frame, so that the carrier roller can be installed in the conveying belt conveying system, ensuring the normal use of the carrier roller.

[0035] Referring to Figure 3 , Figure 6 , two screw holes are arranged in a straight line array in the inside of the sleeve head mechanism 3, and a connecting bolt 301 is screwed therein, and a support frame 3011 is fixedly connected to one side of the sleeve head mechanism 3 close to the end cover mechanism 2;

[0036] By screwing the connecting bolt 301 in the screw hole in the inside of the sleeve head mechanism 3, the support frame 3011 is fixedly connected to one side close to the end cover mechanism 2, enhancing the stability of the connection of the sleeve head mechanism 3 and the external carrier roller frame, and at the same time, the support frame 3011 plays a certain supporting and protecting role for the end cover mechanism 2 and other components.

[0037] When working, first, the installation operation is performed, the carrier roller assembly A1 and the carrier roller assembly B101 are connected through the connecting rod 1011, the connecting rod 1011 is a screw rod structure, matched with the screw hole on the right side of the carrier roller assembly A1, the connecting rod 1011 is screwed into the screw hole of the carrier roller assembly A1, realizing the stable connection of the carrier roller assembly A1 and the carrier roller assembly B101, forming the main support structure of the carrier roller,

[0038] The outer sides of the carrier roller assembly A1 and the carrier roller assembly B101 are fixedly connected with the guide rod 1012, the guide rod 1012 not only provides a mounting position for subsequent components, but also the positioning hole 1013 in the inside of the guide rod 1012 plays an important role, the positioning hole 1013 is a screw hole structure, which can be accurately installed and positioned with other components through bolts and other connecting members, enhancing the stability of the overall structure, the sleeve 1014 is installed on the outer sides of the carrier roller assembly A1 and the carrier roller assembly B101, on the one hand, it plays a protective role for the internal structure, avoiding dust, impurities and the like from entering to affect the operation of the carrier roller; on the other hand, when installing other components, the sleeve 1014 can be used as an auxiliary positioning component, facilitating subsequent installation operation;

[0039] Next, install the end cover mechanism 2, insert the two end cover mechanisms 2 into the sleeve 1014 respectively, and set the end cover mechanisms 2 opposite to each other, and the bearing seat 201 on the inner side is connected to the outer side of the guide rod 1012. During installation, the bearing seat 201 is aligned with the appropriate position on the guide rod 1012 for installation, ensuring that the bearing seat 201 can be stably connected to the guide rod 1012. The bearing seat 201 provides a mounting base for the rubber ring assembly 2011, ensuring that the rubber ring assembly 2011 can rotate freely around the guide rod 1012;

[0040] Install the rubber ring assembly 2011 on the outer side of the bearing seat 201. There are four rubber ring assemblies 2011 in total, and each two rubber ring assemblies 2011 horizontally adjacent form a group. The two groups of rubber ring assemblies 2011 are installed in a straight line array on the left and right sides of the two groups of bearing seats 201. Such a layout makes the rubber ring assemblies 2011 evenly distributed. When the conveyor belt is running, the rubber ring assembly 2011 contacts the conveyor belt, and uses its own material properties to reduce the friction between the conveyor belt and the carrier roller, reduce the wear of the conveyor belt, and improve the conveying efficiency.

[0041] Finally, install the entire carrier roller structure on the external carrier roller frame through the sleeve head mechanism 3. The sleeve head mechanism 3 is sleeved on the outer side of the guide rod 1012, and the screw hole in the inside of the sleeve head mechanism 3 is screwed into the connecting bolt 301. The connecting bolt 301 can cooperate with the corresponding screw hole on the carrier roller frame to fix the sleeve head mechanism 3 on the carrier roller frame. The side of the sleeve head mechanism 3 close to the end cover mechanism 2 is fixedly connected with the support frame 3011. The support frame 3011 supports the end cover mechanism 2 and the internal components, enhances the stability of the overall structure, and ensures that the components can work normally during the operation of the carrier roller.

[0042] During the operation of the carrier roller, the conveyor belt is placed on the rubber ring assembly 2011. As the conveyor belt moves, the rubber ring assembly 2011 rotates under the support of the bearing seat 201, reducing the friction between the conveyor belt and the carrier roller. The carrier roller assembly A1, the carrier roller assembly B101, the guide rod 1012 and other components cooperatively support the conveyor belt and the weight of the material, ensuring the stable operation of the conveyor belt.

[0043] In summary, the device can be quickly assembled by setting the sleeve 1014.

[0044] Meanwhile, the contents not described in detail in the specification all belong to the existing technology known to those skilled in the art.

Claims

1. A kind of easily replaceable textile rubber ring's conveyor belt is used with the structure of carrier roller, including carrier roller assembly A (1), the main body of carrier roller assembly A (1) is cylindrical structure, the right side of carrier roller assembly A (1) is provided with screw hole, carrier roller assembly A (1) right side is equipped with carrier roller assembly B (101), it is characterized by: The left side of the roller assembly B (101) is fixedly connected with a connecting rod (1011), the main body of the connecting rod (1011) is a screw rod structure, and is matched with the screw hole formed in the right side of the roller assembly A (1), the outer sides of the roller assembly A (1) and the roller assembly B (101) are fixedly connected with guide rods (1012), the cross section of the guide rod (1012) is a circular structure, the inside of the guide rod (1012) is linearly arrayed with two locating holes (1013) with screw hole structures, and the outer sides of the roller assembly A (1) and the roller assembly B (101) are fixedly connected with sleeve (1014).

2. A structure of a carrier roller for a conveyor belt with replaceable textile rubber loops according to claim 1, characterized in that: The inside of the sleeve (1014) is inserted with an end cover mechanism (2), and the end cover mechanism (2) is provided with two.

3. A carrier roller structure for a textile replacement gasketed conveyor belt according to claim 2, characterized in that: The two end cover mechanisms (2) are oppositely arranged, the inside of the end cover mechanism (2) is provided with a bearing seat (201), and the bearing seat (201) is connected to the outside of the guide rod (1012).

4. A carrier roller structure for a textile replacement gasketed conveyor belt according to claim 3, characterized in that: The outside of the bearing seat (201) is installed with a rubber ring assembly (2011), and the rubber ring assembly (2011) is provided with four, wherein every two rubber ring assemblies (2011) horizontally adjacent to each other form a group.

5. A carrier roller structure for a textile replacement gasketed conveyor belt according to claim 4, characterized in that: The two groups of rubber ring assemblies (2011) are linearly arrayed and installed on the left and right sides of the two groups of bearing seats (201).

6. A structure of a carrier roller for a conveyor belt with replaceable textile rubber loops according to claim 1, characterized in that: The outside of the guide rod (1012) is sleeved with a sleeve head mechanism (3), and the sleeve head mechanism (3) is used for connecting with the external roller frame.

7. A carrier roller structure for a textile replacement gasketed conveyor belt according to claim 6, characterized in that: The inside of the sleeve head mechanism (3) is linearly arrayed with two screw holes, and is screwed with a connecting bolt (301), and one side of the sleeve head mechanism (3) close to the end cover mechanism (2) is fixedly connected with a support frame (3011).

Citation Information

Patent Citations

  • Carrier roller structure

    CN220641339U