Guide mechanism for upper wire hanging station and lower wire hanging station of wire vehicle
By utilizing the guide mechanism at the upper and lower wire-hanging stations of the wire carriage, and employing a combination of ramp and planar sections and guide plate design, the problem of the wire carriage not moving along a predetermined trajectory is solved, thereby improving work efficiency and equipment stability, and reducing labor intensity and maintenance costs.
Patent Information
- Application Number
- CN202520592385.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-28
AI Technical Summary
After the fiber filaments are produced, the filament cart moves off-track due to the simple ramp structure when it goes up and down at the filament hanging station, which increases the labor intensity of workers and causes low efficiency.
The guide mechanism adopts a combination of ramp and flat areas, combined with guide seat and guide plate. The guide plate is fixed by fixing groove and slot structure, and the upper part of the guide plate is fixed by bolts. The guide seat is designed to be tilted back and forth for smooth transition. The outer side of the guide seat is reinforced with reinforcing ribs to enhance the structure. The monitoring hole is used to install sensors to monitor the position of the wire carriage.
It enables the silk-cart to move along a predetermined trajectory, significantly improving work efficiency, reducing labor intensity, shortening operation time, extending equipment life, reducing maintenance costs, and improving movement stability and smoothness.
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Figure CN223866098U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of guiding mechanism for silk car up and down silk hanging station. BACKGROUND
[0002] Fiber silk needs to be wound into cake by winding machine after production, and the cake is placed on the silk car by the placing mechanism for transportation and storage in the workshop. When the cake is placed on the silk car, the silk car needs to be pushed to the silk hanging station for silk hanging. When the silk car is pushed to the silk hanging station, the silk car will be lifted, so a slope needs to be set between the silk hanging station and the ground to allow the silk car to move. The simple slope structure cannot move the silk car along the predetermined trajectory when the silk car is pushed, so the labor intensity of workers is high when pushing, and the efficiency is low. SUMMARY
[0003] To solve the above problems, the utility model provides a kind of guiding mechanism for silk car up and down silk hanging station. The silk car is guided when the silk car is up and down silk hanging station, so that the silk car moves along the predetermined trajectory, greatly improves the work efficiency, and effectively solves the problems pointed out in the background art.
[0004] The technical scheme adopted by the utility model is as follows:
[0005] A guiding mechanism for silk car up and down silk hanging station, comprising a slope area and a plane area connected in sequence from front to back, the left and right sides of the slope area and the plane area are respectively fixed with guiding seats, the inner side top of the guiding seat is provided with a fixing groove, and a guiding piece is matched and arranged in the fixing groove.
[0006] As a preferred embodiment, the guiding seat is provided with a clamping groove at the bottom of the fixing groove, the bottom of the guiding piece is fixed with a clamping strip, the clamping strip is matched and clamped into the clamping groove, and the upper part of the guiding piece is fixed with the guiding seat by bolts.
[0007] The cooperation of the clamping strip and the clamping groove forms a continuous physical limit, ensures the accurate positioning and fixing of the lower part of the guiding piece, and the upper part is fixed by bolts to ensure the fixing of the guiding piece and prevent displacement.
[0008] As a preferred embodiment, the front and rear ends of the inner side surface of the guiding seat are outwardly inclined to form guiding slopes.
[0009] The inclined guiding slopes at the front and rear ends of the guiding seat allow the silk car to smoothly transition when entering and exiting the station, reduce the risk of deviation caused by sudden impact, and improve the stability and smoothness of movement.
[0010] As a preferred embodiment, the bottom of the guiding seat is fixed by bolts, the outer side of the guiding seat is fixed with a plurality of reinforcing ribs in the longitudinal direction, the bottom of the reinforcing rib is welded and fixed with the bottom of the guiding seat, and the side part is welded and fixed with the outer side of the guiding seat.
[0011] The guide seat is fixed through bolts, a modular structure is formed, the guide seat is convenient to maintain and replace, and the reinforcing ribs on the guide seat can greatly improve the strength of the guide seat.
[0012] Preferably, the upper part of the guide piece is provided with a plurality of pull holes.
[0013] The pull holes facilitate the insertion and extraction of the guide piece, and greatly improve the disassembly and assembly efficiency of the guide piece.
[0014] Preferably, the guide seat is provided with a monitoring hole penetrating the inside and outside of the guide seat, and the guide piece is provided with a through hole matched with the monitoring hole.
[0015] The position of the monitoring hole can be used to install a sensor to monitor the position of the silk reel, so that the specific time when the silk reel enters the silk hanging station can be more accurately predicted, the starting time of the silk hanging action can be preset, and automatic silk hanging is realized.
[0016] The utility model discloses a combination structure of slope area and plane area, and sets up guide piece on the left and right sides of both, utilizes guide piece to guide silk reel, makes silk reel move according to predetermined track, improves work efficiency greatly, reduces labor intensity, simultaneously, guide piece can adopt plastics, for example polypropylene, polyethylene, and the surface molecular structure of these materials is compact, and paint can not form effective adhesive force, and paint layer is not easy to wear when contacting, so that guide piece is not easy to cause wear and tear to the paint on the silk reel when contacting.
[0017] The utility model discloses the following beneficial effects:
[0018] 1, the guide piece is fixed through the fixed groove and the clamping groove structure of the guide seat on the two sides of the slope area and the plane area, forms the continuous physical limit, guarantees the accurate positioning of the guide piece Fixed, the matching design of the clamping strip and the clamping groove greatly reduces the number of bolt fixation, and the guide piece is convenient to disassemble and assemble quickly, and the structure is more reasonable.
[0019] 2, the inclined guide slope of the front and rear ends of the guide seat makes the silk reel smoothly transition when entering and exiting the station, reduces the risk of deviation caused by sudden collision, and improves the stability and fluency of movement.
[0020] 3, the longitudinal reinforcing rib welded on the outside of the guide seat enhances the compression resistance and deformation resistance of the overall structure, especially under frequent load working conditions, can effectively prolong the service life of the mechanism, reduce the downtime maintenance time caused by structural fatigue, the guide seat is fixed through bolts, and the guide piece can be quickly disassembled and assembled through the pull hole, the modular structure design is convenient for local replacement or maintenance, and reduces the equipment maintenance cost and time cost.
[0021] 4. Precise guidance reduces manual intervention: the silk reel moves along the fixed track without the need for workers to repeatedly adjust the direction, significantly shortening the single silk hanging operation time, while reducing the physical exertion of workers. The monitoring hole is provided on the guide seat, and a sensor can be installed at the position to monitor the state of the silk reel. Through the signal, the running signal can be provided for the silk hanging action, which is convenient for the design of automatic silk hanging;
[0022] 5. Compared with the traditional slope structure, the guide mechanism improves the accuracy of silk reel movement to nearly 100% through mechanical limiting, structural reinforcement and easy maintenance design, shortens the operation time by about 30%-40%, reduces the labor intensity of workers by more than 50%, prolongs the maintenance cycle of the whole equipment by 2-3 times, and significantly improves the comprehensive efficiency and economic benefit of the production line. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a top structure schematic diagram of the utility model;
[0024] Figure 2 It is an outside structure schematic diagram of the guide seat;
[0025] Figure 3 It is an inside structure schematic diagram of the guide seat;
[0026] Figure 4 It is an explosion structure schematic diagram of the guide seat. DETAILED DESCRIPTION
[0027] It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
[0028] It should be noted that the terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is intended to include the plural form, and in addition, it should be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, operation, device, component and / or combination thereof.
[0029] Furthermore, in the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more, unless otherwise expressly defined.
[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0033] The present invention will now be described in further detail with reference to specific embodiments and accompanying drawings.
[0034] like Figures 1-4As shown, a guide mechanism for the upper and lower wire hanging positions of a wire car includes a ramp area 1 and a plane area 2 connected in sequence. Guide seats 3 are fixed on the left and right sides of the ramp area 1 and the plane area 2 respectively. A fixing groove 4 is opened on the top inner side of the guide seat 3, and a guide piece 5 is matched in the fixing groove 4.
[0035] The guide seat 3 has a slot 6 at the bottom of the fixing groove 4, and the bottom of the guide piece 5 is fixed with a retaining strip 7. The retaining strip 7 is matched and inserted into the slot 6. The upper part of the guide piece 5 is fixed to the guide seat 3 by bolts.
[0036] The front and rear ends of the inner surface of the guide seat 3 are both inclined outward to form a guide slope 8.
[0037] The bottom of the guide seat 3 is fixed by bolts. Multiple reinforcing ribs 9 are fixed longitudinally on the outer side of the guide seat 3. The bottom of the reinforcing ribs 9 is welded to the bottom of the guide seat 3, and the side is welded to the outer side of the guide seat 3.
[0038] The upper part of the guide plate 5 has multiple pull holes 10.
[0039] The guide seat 3 has a monitoring hole 11 that penetrates both inside and outside the guide seat 3, and the guide plate 5 has a through hole 12 that matches the monitoring hole 11.
[0040] The working principle of this utility model:
[0041] When the wire carriage is pushed onto the wire hanging station, it slides up the ramp area 1 and the flat area 2 in sequence, and finally enters the wire hanging station. When the wire carriage slides on the ramp area 1 and the flat area 2, the guide plates 5 on both sides limit the left and right directions of the wire carriage, so that the wire carriage moves according to the predetermined plan. In the design, the guide plates 5 are set at the height where the guide seat 3 contacts the wire carriage, so as to reduce the wear of the paint on the surface of the wire carriage by utilizing the material properties of the guide plates 5, and extend the service life of the wire carriage.
[0042] The guide plate of this invention enables quick assembly and disassembly, improving assembly and disassembly efficiency while enhancing the fixing effect of the guide plate. The specific method is as follows:
[0043] When installing the guide plate, first insert the clip 7 at the bottom of the guide plate 5 into the slot 6. After tightening, align the bolt holes at the top of the guide plate 5 with the bolt holes at the top of the guide seat 3. Then, use bolts to fix the top of the guide plate 5, thus completing the installation and fixing of the guide plate 5.
[0044] When disassembling the guide plate, first remove the fixing bolts on the upper part of the guide plate 5, then reach into the pull hole 10 by hand or use a tool to reach into the pull hole 10 and pull the guide plate 5 upward until the retaining strip 7 and the retaining groove 6 are completely separated. This completes the disassembly of the guide plate 5.
[0045] Finally, it should be noted that the above examples are merely specific embodiments of this utility model. Obviously, this utility model is not limited to the above embodiments and can have many variations. All variations that can be directly derived or conceived by those skilled in the art from the disclosure of this utility model should be considered within the protection scope of this utility model.
Claims
1. A guiding mechanism for the upper and lower wire hanging positions of a wire-carrying machine, characterized in that, It includes a ramp area (1) and a plane area (2) connected in sequence. Guide seats (3) are fixed on the left and right sides of the ramp area (1) and the plane area (2). A fixing groove (4) is opened on the top inner side of the guide seat (3). A guide piece (5) is matched in the fixing groove (4).
2. The guide mechanism for the upper and lower wire hanging positions of a wire-carrying machine according to claim 1, characterized in that, The guide seat (3) has a slot (6) at the bottom of the fixing groove (4), and a clip (7) is fixed at the bottom of the guide piece (5). The clip (7) is matched and inserted into the slot (6). The upper part of the guide piece (5) is fixed to the guide seat (3) by bolts.
3. A guiding mechanism for the upper and lower wire hanging positions of a wire-carrying machine according to claim 1, characterized in that, The front and rear ends of the inner surface of the guide seat (3) are both inclined outward to form a guide slope (8).
4. A guide mechanism for the upper and lower wire hanging positions of a wire-carrying machine according to claim 3, characterized in that, The bottom of the guide seat (3) is fixed by bolts. Multiple reinforcing ribs (9) are fixed longitudinally on the outer side of the guide seat (3). The bottom of the reinforcing ribs (9) is welded to the bottom of the guide seat (3), and the side is welded to the outer side of the guide seat (3).
5. A guide mechanism for the upper and lower wire hanging station of a wire-carrying machine according to claim 4, characterized in that, The upper part of the guide plate (5) is provided with multiple pull holes (10).
6. A guide mechanism for the upper and lower wire hanging station of a wire-carrying machine according to claim 4, characterized in that, The guide seat (3) is provided with a monitoring hole (11) that penetrates the inside and outside of the guide seat (3), and the guide plate (5) is provided with a through hole (12) that matches the monitoring hole (11).