Cover plate framework and carding machine
The cover plate frame structure, which is fixedly connected by slots and adhesive, solves the problems of poor connection reliability and vibration transmission in the prior art, improves connection stability and vibration reduction capability, and extends the service life of the cover plate frame.
Patent Information
- Application Number
- CN202520509632.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-21
AI Technical Summary
The existing cover plate frame structure with replaceable ends is connected by interference fit, which has poor connection reliability, is easy to loosen, is difficult to disassemble, and has insufficient end buffering and vibration reduction capacity, causing vibration to be transmitted to the cover plate frame, which is prone to fatigue cracks.
The connection is secured by a slot and end body, which are then glued together to avoid interference fit. Combined with the design of the toe unit and buffer layer, the connection stability and vibration reduction capabilities are enhanced.
It enables a quick and reliable connection between the end body and the main frame, reduces the impact of vibration on the frame, extends service life, and reduces the risk of damage.
Smart Images

Figure CN223866855U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile machinery technical field especially, and it is a kind of flat bone frame and carding engine. BACKGROUND
[0002] The flat bone frame of carding engine is composed of rotary flat after installing elastic card clothing, when using, first connect several rotary flats into elastic card clothing carding area, then drive rotary flat to move on the cylinder by driving mechanism, to form free carding area, realize the carding of fiber, and to make rotary flat connect with driving mechanism, need to set end at both ends of flat bone frame base, and after rotary flat is installed on carding engine, end is correspondingly pressed on the slide rail of carding engine.
[0003] End is the main component of flat bone frame and driving mechanism connection, and end will act as a bell toe structure, so end is easily damaged, in order to reduce use cost, currently there is replaceable end flat bone frame structure (such as publication number CN210215650U), set end into independent structure, adopt interference insertion to connect end and flat bone frame end, so when end is damaged, directly replace end.
[0004] The existing replaceable end flat bone frame structure, end is directly connected with flat bone frame by interference insertion, the gap of interference fit will change with temperature, and the connection reliability is poor, and the connection position is easily loose, and when end needs to be replaced, due to the close connection of interference fit, it is difficult to disassemble, and forced disassembly will cause damage to end and flat bone frame end, in addition, end has poor buffering and damping capacity, vibration is transmitted to flat bone frame through end when carding engine runs at high speed, and vibration will make flat bone frame bear alternating stress, and fatigue cracks are easily generated in stress concentration position. TECHNICAL SOLUTION
[0005] To solve the technical problems of the existing replaceable end flat bone frame structure in the background art, end is directly connected with flat bone frame by interference insertion, connection reliability is poor, connection position is easily loose, and end is difficult to disassemble, and forced disassembly will cause damage to end and flat bone frame end, the utility model provides a flat bone frame.
[0006] The technical scheme of the utility model is as follows:
[0007] The utility model provides a kind of cover plate framework, including framework main body, the lower end surface of framework main body is equipped with slot, slot is two-end necked structure, slot penetrates the both ends of framework main body;Still including end head body, end head body is inserted with slot and is connected, the both ends of end head body are outwardly extended framework main body, end head body is cemented and fixed between framework main body, end head body is inserted with slot and is connected and is cemented and fixed, without interference fit, so that the connection of end head body and framework main body is both convenient and fast and firm and reliable.
[0008] Preferably, the framework main body includes a back portion and a needle cloth support portion, the back portion is fixedly installed at the upper end surface of the needle cloth support portion, and the slot is opened at the lower end surface of the needle cloth support portion, facilitating connection with the end head body and not affecting the supporting function of the needle cloth support portion on the needle cloth.
[0009] Preferably, the end head body includes a first insertion portion, the both ends of the first insertion portion are fixedly connected with a second insertion portion, the end of the second insertion portion away from the first insertion portion is fixedly connected with an end portion, the width of the second insertion portion is smaller than that of the first insertion portion, the end portion is outwardly extended from the slot, the first insertion portion can be inserted and connected with the slot, providing main connecting force, the width of the second insertion portion is smaller than that of the first insertion portion, facilitating insertion into the necked portion at the both ends of the slot, further enhancing the stability of the connection, the first insertion portion and the second insertion portion are jointly connected with the slot to realize clamping and limiting, facilitating force transmission, the end portion is outwardly extended from the slot, facilitating connection with the driving structure of the cotton carding machine, the two end portions are combined into an integrated structure through the first insertion portion and the second insertion portion, facilitating installation and use, and overall force transmission is more uniform.
[0010] Preferably, the thickness of the first insertion portion and the second insertion portion is greater than that of the end portion, and the thickness of the first insertion portion and the second insertion portion is the same as the depth of the slot, so that the lower end surface of the first insertion portion and the second insertion portion is flush with the lower end surface of the needle cloth support portion, and then a needle cloth supporting surface is formed by combination, for supporting the needle cloth.
[0011] Preferably, a toe unit is fixedly connected between the lower end surfaces of the two end portions, the toe unit is inserted into the first insertion portion and the second insertion portion, the toe unit is outwardly exposed from the lower end surface of the end portion, and the toe unit extends from the end portion at one end of the end head body to the end portion at the other end, serving as a toe structure while improving the overall strength of the end head body and the framework main body and the overall service life.
[0012] Preferably, at least one toe unit is provided, and the toe unit is cemented and fixed between the end head body, facilitating simple and fast installation and ensuring close connection between the two.
[0013] Preferably, the back has a cavity, and a reinforcing rib is fixed inside the cavity. The cross-section of the reinforcing rib is T-shaped. The cavity can reduce the weight of the main frame and reduce material costs, while not affecting the overall strength of the frame. The T-shaped reinforcing rib fixed inside the cavity can enhance the strength and rigidity of the back, prevent the back from deforming when subjected to external forces, and improve the stability and load-bearing capacity of the entire main frame.
[0014] Preferably, the end body is filled with a buffer layer, which enhances the buffer and vibration reduction capabilities of the end body. During vibration transmission, the buffer layer can absorb and disperse vibration energy, reduce the impact of vibration on the main body of the frame, and prevent the cover plate frame from being damaged by alternating stress.
[0015] A carding machine employs the aforementioned cover plate frame.
[0016] As can be seen from the above technical solutions, the advantages of this utility model are:
[0017] 1. A slot is provided on the lower end face of the main frame. The slot has a necked structure at both ends and passes through both ends of the main frame. The end body is inserted into the slot and glued to fix it without interference fit. This makes the connection between the end body and the main frame convenient, quick and strong and reliable. The end body is an integral structure, which is convenient to install and use, and the overall force is more evenly distributed.
[0018] 2. The toe unit extends from one end of the end body to the other end. While serving as a toe structure, it also improves the overall strength of the end body and the main skeleton, thus increasing the overall service life.
[0019] 3. The end body is filled with a buffer layer, which enhances the buffer and vibration reduction capabilities of the end body. During the vibration transmission process, the buffer layer can absorb and disperse the vibration energy, reduce the impact of vibration on the main body of the frame, and prevent the cover plate frame from being damaged by alternating stress. Attached Figure Description
[0020] To more clearly illustrate the technical solution of this utility model, the drawings used in the description will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the overall structure of the cover plate skeleton according to one or more embodiments of the present utility model;
[0022] Figure 2 This is a structural schematic diagram of the end body according to one or more embodiments of the present invention;
[0023] Figure 3This is a schematic diagram of the structure of the first type of slot on the needle cloth support part according to one or more embodiments of the present invention.
[0024] Figure 4 This is a schematic diagram of the structure of the second type of slot on the needle cloth support part according to one or more embodiments of the present invention.
[0025] Figure 5 This is a cross-sectional structural diagram of the end body of the present invention according to one or more embodiments;
[0026] The components represented by the various reference numerals in the diagram are:
[0027] 1. Main frame; 11. Back; 12. Needle cloth support; 13. Slot; 14. Cavity; 15. Reinforcing rib; 2. End body; 21. First insertion part; 22. Second insertion part; 23. End; 24. Connecting hole; 25. Mounting hole; 26. Buffer layer; 3. Bell toe unit. Detailed Implementation
[0028] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.
[0029] Example 1
[0030] In a typical embodiment of this utility model, such as Figure 1 As shown, a cover plate skeleton is proposed, including: a skeleton body 1 and an end body 2. The lower end face of the skeleton body 1 is provided with a slot 13 for inserting the end body 2. The slot 13 has a necked structure at both ends and passes through both ends of the skeleton body 1. The end body 2 is detachably connected to the skeleton body 1 by insertion. Both ends of the end body 2 extend outward from the skeleton body 1, and the end body 2 is bonded and fixed to the skeleton body 1 to limit the skeleton body 1 and the end body 2 to prevent separation between the skeleton body 1 and the end body 2.
[0031] Specifically, the main body 1 of the skeleton includes a back 11 and a needle cloth support 12. The back 11 is fixedly connected to the needle cloth support 12 by integral molding. The back 11 is fixedly installed on the upper end face of the needle cloth support 12. A slot 13 is provided on the lower end face of the needle cloth support 12. The two ends of the slot 13 penetrate through the two end faces of the needle cloth support 12. The end body 2 is inserted into the slot 13.
[0032] In this embodiment, both the main body 1 and the end body 2 are made of metal. In other embodiments, the main body 1 and the end body 2 can also be made of composite materials such as carbon fiber and epoxy resin to improve their lightweight and fatigue resistance.
[0033] The back 11 of the main frame 1 is a hollow structure with a cavity 14 inside to reduce the overall weight of the main frame 1. A reinforcing rib 15 is fixed inside the cavity 14. The cross-section of the reinforcing rib 15 is T-shaped to improve the deformation resistance of the back 11 in the lateral and vertical directions and reduce the risk of thermal deformation of the main frame 1.
[0034] like Figure 2 As shown, the end body 2 includes a first insertion part 21, a second insertion part 22, and an end part 23. The first insertion part 21, the second insertion part 22, and the end part 23 are fixedly connected together by integral molding. There is one first insertion part 21 and two second insertion parts 22. The two second insertion parts 22 are fixedly disposed at opposite ends of the first insertion part 21. Both the first insertion part 21 and the second insertion part 22 are plate-shaped structures for insertion into the slot 13. The width of the second insertion part 22 is smaller than that of the first insertion part 21. A variable cross-section structure is formed, which can cooperate with the slot 13 to form a snap-fit limit. The overall shape of the slot 13 is the same as the combined shape of the first insertion part 21 and the second insertion part 22. There are two ends 23. Each end of the second insertion part 22 away from the first insertion part 21 is fixedly connected to an end 23. The end 23 extends outward from the slot 13. The lower end face of the end 23 is fixedly installed with a toe unit 3. The toe unit 3 is made of wear-resistant materials such as silicon nitride ceramic sheet. The toe unit 3 has a toe surface that contacts the carding machine slide rail.
[0035] The first insertion part 21 and the second insertion part 22 have the same thickness, and the thickness of the first insertion part 21 and the second insertion part 22 is greater than that of the end 23. The thickness of the first insertion part 21 and the second insertion part 22 is the same as the depth of the slot 13, so that the lower end face of the first insertion part 21 and the second insertion part 22 is flush with the lower end face of the needle cloth support part 12, and then they are combined to form a needle cloth support surface for supporting the needle cloth.
[0036] like Figure 2 As shown, a connecting hole 24 is provided on the end 23. The axial direction of the connecting hole 24 is perpendicular to the axial direction of the end 23. The connecting hole 24 penetrates the end 23 along the thickness direction of the end 23 for connection with the transmission chain of the drive mechanism.
[0037] A bell-toe unit 3 is fixedly connected between the lower end faces of the two ends 23. The bell-toe unit 3 is inserted into the first insertion part 21 and the second insertion part 22. Specifically, the first insertion part 21 and the second insertion part 22 are provided with mounting holes 25. The mounting holes 25 extend along the length direction of the first insertion part 21 and the second insertion part 22 and penetrate through the first insertion part 21 and the second insertion part 22 for mounting the bell-toe unit 3. The mounting holes 25 extend to the lower end face of the end 23 and form a groove at the lower end face of the end 23. The bell-toe unit 3 is partially embedded in the groove. The bell-toe unit 3 protrudes outward from the lower end face of the end 23, and the remaining part of the bell-toe unit 3 is inserted into the mounting holes 25. The bell-toe unit 3 is fixedly connected to the end body 2 by adhesive. When the bell-toe unit 3 is damaged, a new bell-toe unit 3 can be replaced without replacing the entire end body 2, thereby reducing the cost of use.
[0038] The bell-toe unit 3 extends from one end 23 of the end body 2 to the other end 23. While serving as a bell-toe structure, it can also improve the overall strength of the end body 2 and the skeleton body 1. At least two bell-toe units 3 are provided. The bell-toe unit 3 is a rod-shaped or block-shaped structure.
[0039] like Figure 5 As shown, the interior of the end body 2 is also filled with a buffer layer 26, which is a honeycomb foam aluminum that can effectively absorb energy and reduce vibration, reduce the transmission of vibration, prevent the cover plate frame from being damaged by alternating stress, and avoid fatigue cracks in areas of stress concentration.
[0040] like Figure 3 As shown, slot 13 is a variable cross-section slot structure. The slot width for installing the first insert part 21 is larger than the slot width for installing the second insert part 22. To reduce stress concentration, as... Figure 4 As shown, the groove end for installing the first insert part 21 is an arc-shaped surface. At this time, the end of the corresponding first insert part 21 is also arc-shaped. In this way, the transition of the curved surface is achieved through the cooperation of the convex and concave curved surfaces, reducing stress concentration and improving the overall service life of the cover plate frame.
[0041] Example 2
[0042] In another typical embodiment of this utility model, a carding machine is proposed, which adopts the cover plate skeleton mentioned in Embodiment 1, and the conveyor belt of the carding machine is connected to the first connecting hole 24 on the end 23.
[0043] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A cover plate frame, comprising: The skeleton body (1) is characterized in that the lower end face of the skeleton body (1) is provided with a slot (13), the slot (13) is a necked structure at both ends, and the slot (13) passes through both ends of the skeleton body (1); It also includes an end body (2), which is inserted into a slot (13). Both ends of the end body (2) extend outward from the skeleton body (1), and the end body (2) is bonded and fixed to the skeleton body (1).
2. The cover plate frame according to claim 1, characterized in that, The main body of the skeleton (1) includes a back (11) and a needle cloth support (12). The back (11) is fixedly installed on the upper end face of the needle cloth support (12), and the slot (13) is opened on the lower end face of the needle cloth support (12).
3. The cover plate frame according to claim 1, characterized in that, The end body (2) includes a first insertion part (21), and a second insertion part (22) is fixedly connected to both ends of the first insertion part (21). An end part (23) is fixedly connected to one end of the second insertion part (22) away from the first insertion part (21). The width of the second insertion part (22) is smaller than that of the first insertion part (21), and the end part (23) extends outward into the slot (13).
4. The cover plate frame according to claim 3, characterized in that, The thickness of the first insertion part (21) and the second insertion part (22) is greater than that of the end (23), and the thickness of the first insertion part (21) and the second insertion part (22) is the same as the depth of the slot (13).
5. The cover plate frame according to claim 3, characterized in that, A bell-toe unit (3) is fixedly connected between the lower end faces of the two ends (23). The bell-toe unit (3) is inserted into the first insertion part (21) and the second insertion part (22). The bell-toe unit (3) is exposed outward from the lower end face of the end (23).
6. The cover plate frame according to claim 5, characterized in that, At least one bell-toe unit (3) is provided, and the bell-toe unit (3) is bonded and fixed to the end body (2).
7. The cover plate skeleton according to claim 2, characterized in that, The back (11) is provided with a cavity (14), and a reinforcing rib (15) is fixed inside the cavity (14). The cross-section of the reinforcing rib (15) is T-shaped.
8. The cover plate frame according to claim 1, characterized in that, The interior of the end body (2) is filled with a buffer layer (26).
9. A carding machine, characterized in that, The cover plate frame as described in any one of claims 1-8 is adopted.
Citation Information
Patent Citations
End structure of rotary cover plate framework
CN210215650U