Bridge hanging basket monitoring and alarming integrated system and construction system

Abstract

The utility model discloses a bridge hanging basket monitoring and alarming integrated system and a construction system. The integrated system comprises a data processing module, a main beam stress sensor, a frame body stress sensor, a truss tilt angle sensor, a frame rail distance measuring sensor, a video monitor, an environment monitoring sensor and an alarm terminal. The construction system comprises the integrated system. The system has the beneficial effects that through multi-dimensional real-time monitoring and accurate alarm, the stress, displacement or inclination angle abnormity of the hanging basket can be found in time, and the safety in the construction process is ensured; due to the second-level response capability and real-time data transmission of the system, constructors can quickly take measures when abnormity occurs, and the risk of accidents is effectively reduced; in addition, through wireless data transmission and a remote monitoring platform, the system reduces the pressure of on-site manual inspection, and improves the efficiency and precision of construction management.

Description

Technical Field

[0001] This application belongs to the field of bridge construction monitoring technology, specifically relating to a bridge hanging basket monitoring and alarm integrated system and construction system. Background Technology

[0002] In bridge construction, continuous beams often utilize prestressed reinforced concrete, with a straight-web box girder cross-section. Construction control of continuous beams aims to ensure the accuracy of target parameters throughout the entire construction process, particularly the effective monitoring of the stress state and alignment of the completed bridge. The core objective of construction monitoring is to correct errors during construction, especially those affecting the final bridge's structural objectives, to ensure that the final structure's stress and alignment meet design requirements.

[0003] Existing monitoring systems have the following shortcomings: they typically only focus on a single working condition, such as displacement or tilt angle, and lack comprehensive monitoring capabilities; the equipment is difficult to issue alarms the instant an anomaly occurs, which may lead to safety hazards; the data between multiple module systems is not effectively integrated, resulting in low monitoring efficiency and difficulty in ensuring construction safety; and the real-time performance is insufficient, relying heavily on manual inspections, making it difficult to detect abnormal stress on key components (such as C-hooks and support structures) in a timely manner.

[0004] To effectively control errors during construction, real-time monitoring and automated adjustment are crucial. This application, particularly in the cantilever construction phase, employs precise monitoring technology to ensure that deviations in beam segment position, stress, and internal forces remain within reasonable ranges. This avoids problems such as abnormal formwork displacement and tilt deviations caused by asymmetrical stress or asynchronous movement. By applying multi-sensor integration technology, the system can capture various factors affecting structural stress and alignment in real time, providing strong assurance for the safe implementation of cantilever construction. Utility Model Content

[0005] The purpose of this application is to provide an integrated monitoring and alarm system and construction system for bridge hanging baskets, which solves the problems of single and untimely monitoring in existing detection systems. This system adopts multi-sensor integration technology to monitor the stress, attitude, and displacement of the hanging basket in real time, ensuring the safety and accuracy of the construction process. The system mainly includes a stress sensing module, an inclination sensing module, a distance measuring module, a data processing module, an environmental sensing module, and an alarm terminal. Through the coordinated work of these modules, comprehensive monitoring and dynamic adjustment of the hanging basket are achieved.

[0006] The objective of this application is achieved through the following technical solution:

[0007] A bridge hanging basket monitoring and alarm integrated system includes a data processing module, as well as a main beam stress sensor, a frame stress sensor, a truss tilt sensor, a track distance measuring sensor, a video monitor, an environmental monitoring sensor, and an alarm terminal connected to the data processing module.

[0008] Furthermore, the main beam stress sensor includes a beam flange angle sensor and a beam bottom angle sensor.

[0009] Furthermore, the frame stress sensor includes a truss beam sensor and a base frame beam sensor.

[0010] Furthermore, the truss tilt sensor includes a truss column sensor.

[0011] Furthermore, the track-mounting distance sensor includes a truss longitudinal beam sensor.

[0012] Furthermore, the main beam stress sensor, frame stress sensor, truss tilt sensor, track distance sensor, video monitor, and environmental monitoring sensor are all connected to the data processing module via a wireless communication module.

[0013] Furthermore, the alarm terminal includes an audible and visual alarm and / or a mobile terminal.

[0014] A bridge hanging basket monitoring and alarm construction system includes the aforementioned bridge hanging basket monitoring and alarm integrated system. The main beam stress sensor is installed on the cast-in-place beam, the frame stress sensor is installed on the hanging basket frame, the truss tilt sensor is installed on the truss of the hanging basket frame, the track distance measuring sensor is installed between the truss and the traveling track, the video monitor is installed on the inner frame assembly, and the environmental monitoring sensor is installed in an open space.

[0015] Furthermore, the flange angle sensor of the main beam stress sensor is located at the flange angle of the cast-in-place beam, and the bottom angle sensor of the main beam stress sensor is located at the bottom angle of the cast-in-place beam.

[0016] Furthermore, the truss beam sensor of the frame stress sensor is located on the truss beam, and the base beam sensor of the frame stress sensor is located on the base beam of the base assembly.

[0017] Furthermore, the truss column sensor of the truss tilt sensor is located on the truss column.

[0018] Furthermore, the truss longitudinal beam sensor of the track-mounted distance measuring sensor is located on the truss longitudinal beam.

[0019] The beneficial effects of this application are as follows: Through multi-dimensional real-time monitoring and accurate alarms, abnormalities in the stress, displacement, or tilt angle of the hanging basket can be detected in a timely manner, ensuring safety during construction; the system's second-level response capability and real-time data transmission enable construction personnel to take rapid measures when abnormalities occur, effectively reducing the risk of accidents; in addition, the system reduces the pressure of on-site manual inspections and improves the efficiency and accuracy of construction management through wireless data transmission and a remote monitoring platform.

[0020] The aforementioned main solution and its various further alternatives can be freely combined to form multiple solutions, all of which are solutions that can be adopted and are claimed in this application; furthermore, the (non-conflicting alternatives) can also be freely combined with each other and with other alternatives. Those skilled in the art, after understanding this solution, will realize from the prior art and common general knowledge that there are many combinations, all of which are technical solutions to be protected in this application, and will not be exhaustively listed here. Attached Figure Description

[0021] Figure 1 This is the front elevation view of the structure of this application.

[0022] Figure 2 This is a side elevation view of the structure of this application.

[0023] In the diagram: 01-Main beam stress sensor, 011-Beam flange angle sensor, 012-Beam bottom angle sensor; 02-Frame stress sensor, 021-Truss crossbeam sensor, 022-Base frame crossbeam sensor; 03-Truss tilt angle sensor, 031-Truss column sensor; 04-Railway distance sensor, 041-Truss longitudinal beam sensor; 05-Video monitor; 06-Data processing module. 10-Cast-in-place beam; 20-Cast-in-place beam, 201-Beam flange angle, 202-Beam bottom angle, 30-Truss, 301-Truss crossbeam, 302-Truss column, 303-Truss longitudinal beam, 40-Traveling track, 50-Traction assembly, 60-Hanging rod assembly, 70-Base frame assembly, 701-Base frame crossbeam, 80-Side frame assembly, 90-Inner frame assembly. Detailed Implementation

[0024] The present application will be further described below with reference to specific embodiments and accompanying drawings.

[0025] Example 1

[0026] refer to Figure 1 and Figure 2 As shown, a bridge hanging basket monitoring and alarm integrated system includes a main beam stress sensor 01, a frame stress sensor 02, a truss tilt sensor 03, a track distance measuring sensor 04, a video monitor 05, an environmental monitoring sensor, an alarm terminal, and a data processing module 06.

[0027] The main beam stress sensor 01 is used to monitor the stress on the beam structure. Embedded within the concrete, it continuously records the initial strain readings during the curing period of the concrete pouring. In subsequent construction processes, as beam segments undergo stress deformation, the main beam stress sensor 01 measures the micro-strain, thereby determining the strain of the concrete at the measuring point. Its main function is to provide monitoring data before the next critical process after each beam segment's concrete pouring, such as tensioning, closure, or system conversion, to control the overall beam alignment and deflection.

[0028] The main beam stress sensor 01 can be a steel wire measuring instrument used to monitor anchor bolt stress. It is embedded in the concrete and installed on the structural reinforcement at the root section of the segment. Model SCJM, range: 2000 kN, resolution: 0.1 kN, accuracy: 0.5% FS, six-chord, suitable for suspended steel bars with a diameter of 100 mm. The strain data from the main beam stress sensor 01 is transmitted in real time to the data processing module for further analysis.

[0029] The frame stress sensor 02 is used to monitor the shear and tensile forces at the steel structure connections. It mainly monitors the strain of the main load-bearing components of the hanging basket equipment itself during preloading, pouring, and movement to ensure the safety and stability of the frame structure.

[0030] The frame stress sensor 02 can be a surface-mounted strain gauge with a range of ±2500μe. It has a built-in electronic serial number, model number, and calibration parameters, and directly displays the strain value. The strain data from the frame stress sensor 02 is transmitted to the data processing module in real time for further analysis.

[0031] The truss tilt sensor 03 is used to monitor the tilt angle of the truss, i.e. the main body of the hanging basket. This angle is based on the absolute verticality of the truss (column) to the top plate of the beam. It is used to ensure that the hanging basket maintains a stable posture during construction and avoids uneven stress or structural damage due to abnormal tilt.

[0032] The truss tilt sensor 03 can be a dual-axis inclinometer with a measurement range of ±30°, a resolution of 0.001°, and a measurement accuracy of less than 0.1%FS. Data from the truss tilt sensor 03 is transmitted in real-time to the data processing module for further analysis.

[0033] The track-mounted distance sensor 04 is used to monitor the relative distance between the truss and the traveling track, thereby analyzing the travel deviation and traveling speed, ensuring the synchronous movement of the hanging basket and avoiding uneven structural stress caused by asynchronous movement.

[0034] The track-mounting distance sensor 04 is arranged on both sides to measure the difference in travel distance between the left and right sides of the hanging basket, monitor the displacement data of the hanging basket in real time and transmit it to the data processing module in real time. The data processing module provides synchronous control signals to the traction component. The track-mounting distance sensor 04 can be a laser rangefinder with a range of 30m, accuracy of ±1mm, resolution of 0.1mm and response time of 0.2s.

[0035] The video monitor 05 is used to capture video from key locations, such as the construction surface of cast-in-place beams. Specifically, it can be monitored in real-time by high-definition cameras, such as Hikvision 4MP starlight-level bullet / PTZ cameras, and features remote monitoring and playback capabilities. The video monitor 05 transmits the data to the data processing module in real time.

[0036] Environmental monitoring sensors are used to monitor environmental conditions such as wind speed, wind direction, temperature, and humidity at the construction site to assist construction operations. These sensors can be integrated environmental monitoring instruments with air temperature monitoring capabilities (temperature range: -40~70℃, temperature accuracy: ±0.2℃), air humidity monitoring capabilities (humidity range: 0~100%, humidity accuracy: 3%), wind speed measurement range: 0~30m / s, accuracy: ±1m / s, and wind direction measurement range: 360 degrees.

[0037] The alarm terminal includes audible and visual alarms and / or mobile terminals. The system has different alarm thresholds set. When monitored data exceeds the set range, the alarm module will automatically trigger an alarm, directly notifying monitoring personnel via the audible and visual alarm, or sending an alarm message via SMS or app to the monitoring personnel's mobile terminal (phone), ensuring that construction personnel can take appropriate safety measures immediately. The system also supports adjusting the alarm thresholds to adapt to the needs of different construction stages and environmental conditions.

[0038] The main beam stress sensor 01, the frame stress sensor 02, the truss tilt sensor 03, the track distance measuring sensor 04, the video monitor 05, and the environmental monitoring sensor are all connected to the data processing module 06 via a wireless communication module. The wireless monitoring method reduces the pressure of on-site manual inspection and improves the efficiency and accuracy of construction management.

[0039] The data processing module 06 uses a monitoring cloud platform to process monitoring data from strain, tilt, and distance sensors in real time, generating curves showing changes in force, displacement, and tilt. All data is uploaded to the remote monitoring cloud platform in real time via a wireless network, enabling remote real-time monitoring and data storage.

[0040] The main beam stress sensor 01 includes a flange angle sensor 011 and a bottom angle sensor 012, specifically monitoring the internal flanges and bottom angles of the beam to effectively control the overall beam alignment and deflection. The frame stress sensor 02 includes a truss crossbeam sensor 021 and a base frame crossbeam sensor 022, specifically monitoring the stress at the far end of the cantilever arm to ensure structural stability and safety. The truss tilt sensor 03 includes a truss column sensor 031, facilitating the determination of tilt angles using the truss columns as a reference. The track distance measuring sensor 04 includes a truss longitudinal beam sensor 041, facilitating the determination of the distance between the truss longitudinal beam and the traveling track.

[0041] This application integrates multiple sensor modules via wireless transmission technology to provide real-time monitoring of the entire hanging basket process, ensuring that all working conditions during construction remain within design limits. Simultaneously, the system can respond quickly and issue alarms in case of abnormalities, effectively improving construction safety and accuracy. Furthermore, this application employs laser rangefinder and inclinometer synchronous control technology to ensure the synchronicity of the hanging basket's left and right movement and the stability of its posture, which is crucial for structural stability during cantilever construction. This application significantly improves construction efficiency and safety, reduces the workload of manual inspections, and ensures precise control of the hanging basket during construction, reducing construction risks caused by errors.

[0042] Example 2

[0043] refer to Figure 1 and Figure 2 As shown, a bridge hanging basket monitoring and alarm construction system includes the bridge hanging basket monitoring and alarm integrated system of Embodiment 1, and also includes a construction system.

[0044] The construction system includes a pre-cast beam 10, a cast-in-place beam 20, a truss 30, a traveling track 40, a traction assembly 50, a suspension rod assembly 60, a base frame assembly 70, a side frame assembly 80, and an inner frame assembly 90. The traveling track 40 is detachably connected and fixed to the pre-cast beam 10. A truss 30, capable of sliding back and forth, is installed on the traveling track 40. The truss 30 is detachably connected and fixed to the traveling track 40. A traction assembly 50 is installed between the truss 30 and the traveling track 40 to enable movement. The pre-cast beam 10 and the truss 30 are hoisted to the base frame assembly 70, the side frame assembly 80, and the inner frame assembly 90 via the suspension rod assembly 60. The base frame assembly 70, the side frame assembly 80, and the inner frame assembly 90 enclose a cast-in-place space, within which the cast-in-place beam 20 is poured. This construction system is an existing technological method; its specific structure and principles will not be elaborated upon here.

[0045] The main beam stress sensor 01 is installed on the cast-in-place beam 20 to monitor the stress on the beam structure, thereby determining the strain of the concrete at the measuring point and providing monitoring data for controlling the overall beam alignment and deflection. The frame stress sensor 02 is installed on the hanging basket frame to monitor the shear and tensile forces at the steel structure connections, ensuring the safety and stability of the frame structure.

[0046] The truss tilt sensor 03 is installed on the truss 30 of the hanging basket frame to monitor the tilt angle of the truss, i.e., the main body of the hanging basket, ensuring that the hanging basket maintains a stable posture during construction. The track distance sensor 04 is installed between the truss 30 and the traveling track 40 to monitor the relative distance between the truss and the traveling track, thereby analyzing the travel deviation and traveling speed, ensuring the synchronous movement of the hanging basket.

[0047] The video monitor 05 is mounted on the inner frame assembly 90 and is used to collect video from key locations. The environmental monitoring sensor is installed in an open area to monitor environmental conditions such as wind speed, wind direction, temperature, and humidity at the construction site.

[0048] The main beam stress sensor 01 has its flange angle sensor 011 arranged on both sides, located at the flange angle 201 on both sides of the cast-in-place beam body 20. The main beam stress sensor 01 also has its bottom angle sensor 012 arranged on both sides, located at the bottom angle 202 on both sides of the cast-in-place beam body 20.

[0049] The truss beam sensor 021 of the frame stress sensor 02 is located on the truss beam 301, and the base frame beam sensor 022 of the frame stress sensor 02 is located on the base frame beam 701 of the base frame assembly 70. The truss column sensor 031 of the truss tilt sensor 03 is located on the truss column 302. The truss longitudinal beam sensor 041 of the track distance measuring sensor 04 is located on the truss longitudinal beam 303.

[0050] The main girder stress was tested once before and after concrete pouring, before and after prestressing tensioning, and before and after the formwork movement at each cantilever construction stage. The stress of the entire bridge was tested once before and after closure, before and after prestressing tensioning of the closure section, after dismantling of the support, after system conversion, and before and after bridge deck construction.

[0051] Everything else is the same as in Example 1.

[0052] The foregoing basic examples and their further alternative examples can be freely combined to form multiple embodiments, all of which are embodiments that can be adopted and claimed in this application. In the scheme of this application, each alternative example can be arbitrarily combined with any other basic example and alternative example.

[0053] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A bridge hanging basket monitoring and alarm integrated system, comprising a data processing module (06), characterized in that: It also includes a main beam stress sensor (01), a frame stress sensor (02), a truss tilt sensor (03), a track distance measuring sensor (04), a video monitor (05), an environmental monitoring sensor, and an alarm terminal, all connected to the data processing module (06).

2. The bridge hanging basket monitoring and alarm integrated system according to claim 1, characterized in that: The main beam stress sensor (01) includes a beam flange angle sensor (011) and a beam bottom angle sensor (012).

3. The bridge hanging basket monitoring and alarm integrated system according to claim 1 or 2, characterized in that: The frame stress sensor (02) includes a truss beam sensor (021) and a base frame beam sensor (022).

4. The bridge hanging basket monitoring and alarm integrated system according to claim 1, characterized in that: The truss tilt sensor (03) includes a truss column sensor (031).

5. The integrated monitoring and alarm system for bridge hanging baskets according to claim 1 or 4, characterized in that: The track-mounted distance measuring sensor (04) includes a truss longitudinal beam sensor (041).

6. The integrated monitoring and alarm system for bridge hanging baskets according to claim 1, characterized in that: The main beam stress sensor (01), frame stress sensor (02), truss tilt sensor (03), track distance sensor (04), video monitor (05), and environmental monitoring sensor are all connected to the data processing module (06) via a wireless communication module; the alarm terminal includes an audible and visual alarm and / or a mobile terminal.

7. A bridge hanging basket monitoring and alarm construction system, characterized in that: The integrated monitoring and alarm system for bridge hanging baskets as described in any one of claims 1 to 6 includes a main beam stress sensor (01) installed on the cast-in-place beam (20), a frame stress sensor (02) installed on the hanging basket frame, a truss tilt sensor (03) installed on the truss (30) of the hanging basket frame, a track distance measuring sensor (04) installed between the truss (30) and the traveling track (40), a video monitor (05) installed on the inner frame assembly (90), and an environmental monitoring sensor installed in an open space.

8. The bridge hanging basket monitoring and alarm construction system according to claim 7, characterized in that: The main beam stress sensor (01) has a beam flange angle sensor (011) located at the beam flange angle (201) of the cast-in-place beam body (20), and a beam bottom angle sensor (012) located at the beam bottom angle (202) of the cast-in-place beam body (20).

9. The bridge hanging basket monitoring and alarm construction system according to claim 7 or 8, characterized in that: The truss beam sensor (021) of the frame stress sensor (02) is located on the truss beam (301), and the base frame beam sensor (022) of the frame stress sensor (02) is located on the base frame beam (701) of the base frame assembly (70).

10. The bridge hanging basket monitoring and alarm construction system according to claim 7, characterized in that: The truss column sensor (031) of the truss tilt sensor (03) is located on the truss column (302); the truss longitudinal beam sensor (041) of the rail distance measuring sensor (04) is located on the truss longitudinal beam (303).

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