Simulation detection hot air box for driver

By designing a simplified actuator to simulate the hot air box for testing, and adopting an induced draft volute structure and dual hot air heating intake, the problems of complexity and high cost of traditional devices are solved, achieving the effect of simplifying testing and reducing the economic burden on enterprises.

CN223870763UActive Publication Date: 2026-02-03GUANGDONG YUANYAO INSTRUMENT CO LTD
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Patent Information

Application Number
CN202520146580.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-02-03
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Traditional driver environment simulation devices are complex in structure, cumbersome in operation, and have high manufacturing and maintenance costs, making them difficult to meet the economic burden of small and micro enterprises.

Method used

A driver simulation test hot air box was designed, which adopts an induced draft volute structure and a dual hot air heating air inlet structure, simplifying the internal structure and using a heating plate and induced draft blades to simulate the working environment temperature of the driver.

Benefits of technology

It simplifies driver performance testing, reduces purchase and maintenance costs, and improves temperature uniformity and heating efficiency, making it suitable for small and micro enterprises.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a driver simulation detection hot air box which comprises a hot air box body, an inner hot air chamber is arranged in the hot air box body, a test workbench is arranged in the inner hot air chamber, two upper top plates are fixedly installed at the top end of the inner hot air chamber, and induced air volutes are fixedly installed above the two upper top plates. The upper top plate is provided with an air inducing volute, an air inducing blade is arranged inside the air inducing volute, a heating disc is fixedly installed on one side of the air inducing volute, an internal hot air structure of the hot air box is formed among the upper top plate, the air inducing volute and the heating disc, and an air outlet plate is fixedly installed at an air outlet of the air inducing volute. According to the utility model, the working environment temperature of the driver can be conveniently simulated, so that the performance detection work of simulating the working environment temperature can be conveniently carried out on the driver, only the heating disc and the air inducing structure are needed in use, the structure is convenient to use, the manufacturing cost is low, and the manufacturing difficulty is low.
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Description

Technical Field

[0001] This utility model relates to the field of driver testing box technology, specifically a driver simulation testing hot air box. Background Technology

[0002] A driver is an electronic device used to control and drive the operation of a motor. It receives control signals and converts them into the voltage and current required by the motor to regulate its speed, direction, and torque. When designing a driver, factors such as voltage, current, speed, torque, direction, heat dissipation, and communication methods need to be considered initially.

[0003] The driver is located at the middle of the main control box-driver-motor transition in the entire control process. Its main function is to receive signals from the main control box, process the signals and transfer them to the motor and related sensors, and feed back the motor's operating status to the main control box.

[0004] When testing a driver, it is necessary to simulate its operating temperature environment to detect its comprehensive performance in a high-temperature environment and determine its working performance. Traditional driver environment simulation devices are mostly complex in internal structure, cumbersome in operation, difficult to manufacture, and have high initial purchase and maintenance costs, which further increases the economic burden on manufacturing enterprises. Therefore, this utility model proposes a relatively simple driver simulation testing hot air box. Utility Model Content

[0005] The purpose of this invention is to provide a driver for simulating the detection of a hot air box, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a driver simulation testing hot air box, comprising a hot air box body, an inner hot air chamber inside the hot air box body, a test workbench inside the inner hot air chamber, two upper top plates fixedly installed at the top of the inner hot air chamber, and a draft volute fixedly installed above each of the two upper top plates, draft blades inside the draft volute, and a heating plate fixedly installed on one side of the draft volute, forming the internal hot air structure of the hot air box between the upper top plates, the draft volute, and the heating plate, and an air outlet plate fixedly installed at the air outlet of the draft volute.

[0007] Preferably, a drive motor is fixedly installed directly above the two air intake volutes and on the outer surface of the hot air box.

[0008] Preferably, the output shaft of the drive motor is fixedly connected to the rotating shaft of the air-driving blades inside the air-driving volute.

[0009] Preferably, the exterior of the inner hot air chamber is provided with two positively sealed doors, which are movably hinged to the hot air box body via hinges.

[0010] Preferably, each of the two positively sealed doors has a viewing window on its outer surface, and the viewing window is fitted with transparent explosion-proof tempered glass.

[0011] Preferably, both sides of the hot air box are hinged to side doors, and an explosion-proof lock is fixedly installed at the top of each side door.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The hot air box for simulating driver operation has a simple overall structure and can easily simulate the working environment temperature of the driver. This facilitates performance testing of the driver by simulating the working environment temperature. It only requires a heating plate and an air intake structure, making it easy to use, inexpensive to manufacture, and simple to operate. It effectively reduces the initial purchase cost and subsequent maintenance cost of the hot air box machine, thereby alleviating the economic burden on enterprises. It has good practicality and is suitable for small and micro enterprises to purchase and use.

[0014] Meanwhile, the air intake structure of this utility model adopts an air intake volute structure design, which can guide the airflow to flow out evenly when hot air is introduced, improving the uniformity of hot air output. This makes the internal temperature rise curve of the inner hot air chamber more uniform, avoiding the actual use situation of large local temperature differences. The hot air coverage is more uniform, improving practicality. At the same time, it can reduce airflow turbulence and eddy loss, improving air intake efficiency. Furthermore, this utility model adopts a dual hot air heating air intake structure, which can quickly raise the internal temperature of the inner heating chamber to the preset detection temperature, thereby effectively improving the heating and temperature rise speed of this utility model, improving heating efficiency, and having good practicality. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the external three-dimensional structure of the hot air box according to an embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the internal hot air chamber structure according to an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the top of the internal hot air chamber in an embodiment of this utility model;

[0018] Figure 4 This is a schematic diagram of the heating and air intake structure of an embodiment of the present invention.

[0019] In the diagram: 1. Hot air box; 2. Inner hot air chamber; 3. Top plate; 4. Air outlet plate; 5. Air intake volute; 6. Heating plate; 7. Drive motor; 8. Electrical control box; 9. Front sealing door; 10. Side door. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Please see Figure 1-4 The present invention provides an embodiment of a driver simulation test hot air box, including a hot air box body 1, and an inner hot air chamber 2 is provided inside the hot air box body 1. In order to place the driver that needs to be tested by temperature environment simulation, a test workbench (not shown in the figure) is provided inside the inner hot air chamber 2.

[0024] Please refer to the instruction manual for details. Figure 3 and Figure 4As shown, two upper top plates 3 are fixedly installed at the top of the inner hot air chamber 2. A volute 5 is fixedly installed above each of the two upper top plates 3. The volute 5 is equipped with air duct blades inside. A heating plate 6 is fixedly installed on one side of the volute 5. The upper top plate 3, the volute 5 and the heating plate 6 form the internal hot air structure of the hot air box. An air outlet plate 4 is fixedly installed at the air outlet of the volute 5.

[0025] This structural design allows the heating plate 6 to heat the internal environment of the top plate 3, thereby raising the temperature of the air inside to meet the testing temperature conditions. At the same time, the air duct 5 inside the air duct can rotate and introduce the high-temperature air into the inner heating chamber 2, thereby raising the temperature of the inner heating chamber 2. This can simulate the temperature of the driver under working conditions, and thus test the comprehensive performance of the driver under working temperature conditions. It has a good practical effect in driver simulation testing.

[0026] Meanwhile, in actual use, the simulated detection temperature can be controlled by controlling the heating effect of the heating plate 6, thereby simulating the specific performance of the driver under different temperature environments, and has good detection usability.

[0027] Furthermore, in order to drive the blades inside the induced draft volute 5 to rotate, a drive motor 7 is fixedly installed directly above the two induced draft volutes 5 and on the outer surface of the hot air box 1. The output shaft of the drive motor 7 is fixedly connected to the rotating shaft of the induced draft blades inside the induced draft volute 5.

[0028] In this embodiment, in order to seal the interior of the inner hot air chamber 2 during testing, two positive sealing doors 9 are provided on the outside of the inner hot air chamber 2. The two positive sealing doors 9 are hinged to the hot air box body 1.

[0029] In order to improve the visualization effect and facilitate the perspective observation of the testing and inspection process, visualization windows are set on the outer surfaces of the two positively sealed doors 9, and transparent explosion-proof tempered glass is fixedly installed inside the visualization windows.

[0030] In this embodiment, in order to improve the side opening effect of the box, side doors 10 are hinged to both outer walls of the hot air box 1, and explosion-proof locks are fixedly installed on the top of the side doors 10.

[0031] Working principle: When using this utility model, the inner hot air chamber 2 can be opened through the two positive sealing doors 9, and then the driver that needs to be tested for temperature simulation can be placed on the test workbench, and then the positive sealing doors 9 can be closed.

[0032] At this time, the heating plate 6 can be put into operation. The heating plate 6 can heat the internal environment of the top plate 3, thereby raising the temperature of the air inside to meet the test temperature conditions. At the same time, the air duct 5 can rotate and introduce the high-temperature air inside into the inner heating chamber 2, thereby raising the temperature of the inner heating chamber 2. This can simulate the temperature of the driver in the working environment, and thus test the comprehensive performance of the driver in various aspects under the working temperature environment, which has a good practical effect of driver simulation test.

[0033] Meanwhile, in actual use, the simulated detection temperature can be controlled by controlling the heating effect of the heating plate 6, thereby simulating the specific performance of the driver under different temperature environments, and has good detection usability.

[0034] The hot air box for simulating driver operation has a simple overall structure and can easily simulate the working environment temperature of the driver. This facilitates performance testing of the driver by simulating the working environment temperature. It only requires a heating plate and an air intake structure, making it easy to use, inexpensive to manufacture, and simple to operate. It effectively reduces the initial purchase cost and subsequent maintenance cost of the hot air box machine, thereby alleviating the economic burden on enterprises. It has good practicality and is suitable for small and micro enterprises to purchase and use.

[0035] Meanwhile, the air intake structure of this utility model adopts an air intake volute structure design, which can guide the airflow to flow out evenly when hot air is introduced, improving the uniformity of hot air output. This makes the internal temperature rise curve of the inner hot air chamber more uniform, avoiding the actual use situation of large local temperature differences. The hot air coverage is more uniform, improving practicality. At the same time, it can reduce airflow turbulence and eddy loss, improving air intake efficiency. Furthermore, this utility model adopts a dual hot air heating air intake structure, which can quickly raise the internal temperature of the inner heating chamber to the preset detection temperature, thereby effectively improving the heating and temperature rise speed of this utility model, improving heating efficiency, and having good practicality.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A driver simulation detection hot air box, comprising a hot air box body (1), characterized in that, The hot air box (1) is provided with an inner hot air chamber (2). Two upper top plates (3) are fixedly installed on the top of the inner hot air chamber (2). A volute (5) is fixedly installed above the two upper top plates (3). A fan blade is provided inside the volute (5). A heating plate (6) is fixedly installed on one side of the volute (5). The upper top plate (3), the volute (5) and the heating plate (6) form the internal hot air structure of the hot air box. An air outlet plate (4) is fixedly installed at the air outlet of the volute (5).

2. The driver simulation testing hot air box according to claim 1, characterized in that: A drive motor (7) is fixedly installed directly above the two air intake volutes (5) and on the outer surface of the hot air box (1).

3. The driver simulation testing hot air box according to claim 2, characterized in that: The output shaft of the drive motor (7) is fixedly connected to the rotating shaft of the air duct inside the air duct (5).

4. The driver simulation testing hot air box according to claim 1, characterized in that: The exterior of the inner hot air chamber (2) is provided with two positive sealing doors (9), which are hinged to the hot air box body (1) via hinges.

5. The driver simulation testing hot air box according to claim 4, characterized in that: Both of the positive sealing doors (9) have a visualization window on their outer surface, and the interior of the visualization window is fixedly fitted with transparent explosion-proof tempered glass.

6. The driver simulation testing hot air box according to claim 1, characterized in that: The hot air box (1) has side doors (10) hinged to both outer walls, and an explosion-proof lock is fixedly installed on the top of the side door (10).

7. The driver simulation testing hot air box according to claim 1, characterized in that: The interior of the internal hot air chamber (2) is equipped with a test workbench.