Cable structure
By setting a surrounding channel to separate the wire harness in the cable structure, the problem of excessively high dielectric constant of the cable insulation layer is solved, thereby achieving stable signal transmission and reducing high-frequency attenuation loss, and improving the safety and stability of the cable.
Patent Information
- Application Number
- CN202520017561.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The insulation layer of existing cables has an excessively high relative permittivity, which leads to unstable signal transmission, affecting operational stability and high-frequency attenuation loss.
By using channels arranged in a ring around the wire harness to separate them, the relative dielectric constant is reduced. Symmetrical channels are set in the mounting holes to uniformly reduce the dielectric constant, ensuring signal stability and reducing high-frequency attenuation loss.
It effectively reduces the relative permittivity of the cable, improves the stability and security of signal transmission, reduces high-frequency attenuation loss, and enhances the safety and stability of the cable in use.
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Figure CN223871264U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable technology, and in particular relates to a cable structure. Background Technology
[0002] Cables are a general term for items such as optical cables and electrical cables. Cables have many uses, mainly for control installation, equipment connection, power transmission, and information transmission. They are a common and indispensable item in daily life.
[0003] However, the relative permittivity of the insulation layer in some existing cable structures is too high, which affects signal transmission and thus reduces the stability of use. Utility Model Content
[0004] The purpose of this utility model is to provide a cable structure that addresses the shortcomings of existing technologies and can solve any of the aforementioned technical problems.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A cable structure includes a protective outer body and at least two wire harnesses; the protective outer body has at least two parallel mounting holes; two adjacent mounting holes are not connected; each wire harness is disposed inside a corresponding mounting hole; the outer surface of each mounting hole is surrounded by at least two channels; and some of the channels are disposed between two adjacent mounting holes.
[0007] Preferably, the two adjacent channels surrounding the mounting hole are not connected;
[0008] And / or, the two channels surrounding different mounting holes are configured to be non-connected.
[0009] Preferably, on each of the mounting holes, all the channels are symmetrically arranged along the central axis of the corresponding mounting hole's diameter;
[0010] And / or, on two adjacent mounting holes, all the channels surrounding different mounting holes are arranged symmetrically.
[0011] Preferably, the relationship between the distance L1 between two adjacent channels arranged around the mounting hole and the distance L2 between two adjacent channels on different mounting holes satisfies: L1 = (1 / 3 ~ 1 / 2) * L2.
[0012] Preferably, the protective outer body includes a protective inner layer and a protective outer layer disposed on the outer surface of the protective inner layer; and the channel and the mounting hole are both disposed inside the protective inner layer.
[0013] Preferably, the protective outer layer is made of PE, TPE, TPR, or TPU.
[0014] And / or, the material selected for the protective inner layer is PE, TPE, TPR, or TPU;
[0015] The material of the outer protective layer is the same as that of the inner protective layer 101.
[0016] Preferably, the inner protective layer comprises at least two interconnected protective units, each of the protective units comprising an annular portion, a connecting portion, and a limiting arc portion; the mounting hole is disposed inside the annular portion; the number of the connecting portions corresponds to the number of the limiting arc portions; at least two connecting portions are provided, and they are arranged around the outer surface of the annular portion away from the mounting hole; the limiting arc portion is connected to the side end of the connecting portion away from the annular portion; and the annular portion, the connecting portion, and the limiting arc portion form the channel; an assembly gap is provided between two adjacent limiting arc portions; the outer protective body is filled and connected to the assembly gap; the inner wall of the outer protective body is connected to the outer surface of the limiting arc portion away from the connecting portion.
[0017] Preferably, the wire harness includes a metal conductor and an insulating sleeve disposed on the outer circumference of the metal conductor; and the insulating sleeve is connected to the inner wall of the mounting hole.
[0018] Preferably, the insulating sleeve is made of FEP or ceramicized silicone rubber.
[0019] Preferably, the metal conductor is made of copper or copper with a silver-plated outer surface.
[0020] The beneficial effects of this utility model are that, by using a channel arranged around the wire harness, the wire harnesses in the two mounting holes can be separated, which can effectively reduce the relative permittivity of each position, ensure the stability of wire harness transmission and output signals, and thus reduce the attenuation loss of the cable at high frequencies, thereby improving the safety and stability of use. Attached Figure Description
[0021] The following will refer to the appendix. Figures 1-4 This section describes the features, advantages, and technical effects of exemplary embodiments of the present invention.
[0022] Figure 1 This is a schematic diagram of a cable structure according to an embodiment of the present invention;
[0023] Figure 2 This is a schematic diagram of the protective outer body of a cable structure according to an embodiment of the present utility model;
[0024] Figure 3This is a schematic diagram of the protective outer body of a cable structure according to an embodiment of the present utility model;
[0025] Figure 4 This is a schematic diagram of the protective inner layer of a cable structure according to an embodiment of the present invention.
[0026] In the diagram: 1-protective outer body; 11-mounting hole; 101-protective inner layer; 102-protective outer layer; 103-ring part; 104-connecting part; 105-limiting arc part; 2-wire harness; 21-metal conductor; 22-insulating sleeve; 3-channel. Detailed Implementation
[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.
[0028] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly defined.
[0029] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0030] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or multiple situations existing alone. In addition, the character " / " in this document generally indicates that the related objects before and after are in an "or" relationship.
[0031] In the description of the embodiments of this application, unless otherwise expressly specified and limited, technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0032] The following is in conjunction with the appendix Figures 1-4 The present invention will be described in further detail, but this is not intended to limit the scope of the present invention.
[0033] like Figure 1 and 2 As shown, in one embodiment of this utility model, the cable structure includes a protective outer body 1 and at least two wire harnesses 2; the protective outer body 1 is provided with at least two parallel mounting holes 11; two adjacent mounting holes 11 are not connected; each wire harness 2 is disposed inside the corresponding mounting hole 11; at least two channels 3 are provided around the outer surface of each mounting hole 11; and some of the channels 3 are disposed between two adjacent mounting holes 11.
[0034] The technical solution of this utility model can separate the wire harnesses in the two mounting holes by using a channel arranged around them, which can effectively reduce the relative permittivity of each position, ensure the stability of wire harness transmission and output signals, and thus reduce the attenuation loss of the cable at high frequencies, improving the safety and stability of use.
[0035] Specifically, in some implementations, such as Figure 1 As shown, the wire harness 2 includes a metal conductor 21 and an insulating sleeve 22 disposed on the outer circumference of the metal conductor 21; and the insulating sleeve 22 is connected to the inner wall of the mounting hole 11. The insulating sleeve 22 is made of FEP (Fluorinated ethylene propylene) or ceramicized silicone rubber. The metal conductor 21 is made of copper or copper with a silver-plated outer surface.
[0036] Specifically, in some implementations, such as Figure 1 As shown, the two adjacent channels 3 surrounding the mounting hole 11 are not connected; and the two channels 3 surrounding different mounting holes 11 are not connected. In other words, by using multiple sets of independent and through channels 3, the relative permittivity at each location can be reduced, ensuring the stability of the wire harness transmission and output signal, and thus reducing the attenuation loss of the cable at high frequencies.
[0037] Specifically, in some implementations, such as Figure 1 and 2 As shown, on each mounting hole 11, all channels 3 are symmetrically arranged along the central axis of the corresponding mounting hole 11; and on two adjacent mounting holes 11, all channels 3 surrounding different mounting holes 11 are symmetrically arranged. That is, all corresponding channels 3 are symmetrically arranged around the circumference of the mounting hole 11 to uniformly reduce the relative permittivity, ensuring the stability of the wire harness transmission and output signal. Simultaneously, by symmetrically arranging the channels 3 at the position of each mounting hole 11, the relative permittivity of each part can be effectively controlled to tend towards the same level, thereby ensuring that the frequency of the transmitted signal is relatively consistent and avoiding the influence of magnetic field interference between different signal frequencies; thus improving the safety and stability of use.
[0038] Specifically, in some embodiments, the relationship between the distance L1 between two adjacent channels 3 arranged around the mounting hole 11 and the distance L2 between two adjacent channels 3 on different mounting holes 11 satisfies: L1 = (1 / 3 to 1 / 2) * L2. That is, L1 = 1 / 3 * L2, L1 = 2.5 / 6 * L2, L1 = 2.8 / 6 * L2, L1 = 1 / 2 * L2, etc.; preferably, L1 = 1 / 2 * L2. This structure, through a suitable distance difference, can ensure that interference between different wire harnesses 2 is minimized, and can also ensure the compactness of the overall structure, which is beneficial for saving materials and space.
[0039] Specifically, in some implementations, such as Figure 1 and 3 As shown, the protective outer body 1 includes a protective inner layer 101 and a protective outer layer 102 disposed on the outer surface of the protective inner layer 101; and the channel 3 and the mounting hole 11 are both disposed inside the protective inner layer 101. This structure, through a split casting process, can improve the ease of processing and forming of the channel 3 and the mounting hole 11, thereby improving production efficiency. In some embodiments, the protective outer layer 102 is made of PE (polyethylene), TPE (thermoplastic elastomer), TPR (thermoplastic elastomer), or TPU (polyurethane), etc. The protective inner layer 101 is made of PE (polyethylene), TPE (thermoplastic elastomer), TPR (thermoplastic elastomer), or TPU (polyurethane), etc. The material of the protective outer layer 102 is the same as that of the protective inner layer 101.
[0040] Specifically, in some implementations, such as Figure 3 and 4As shown, the inner protective layer 101 includes at least two interconnected protective units, each of which includes an annular portion 103, a connecting portion 104, and a limiting arc portion 105. The mounting hole 11 is disposed inside the annular portion 103. The number of connecting portions 104 corresponds to the number of limiting arc portions 105. At least two connecting portions 104 are provided, and they are arranged around the outer surface of the annular portion 103 away from the mounting hole 11. The limiting arc portion 105 is connected to one end of the connecting portion 104 away from the annular portion 103. A channel 3 is formed between the annular portion 103, the connecting portion 104, and the limiting arc portion 105. An assembly gap 106 is provided between two adjacent limiting arc portions 105. The outer protective body 102 is filled and connected to the assembly gap 106. The inner wall of the outer protective body 102 is connected to the outer surface of the limiting arc portion 105 away from the connecting portion 104.
[0041] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is merely for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
[0042] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments described above, and any obvious improvements, substitutions, or modifications made by those skilled in the art based on this utility model are within the protection scope of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.
Claims
1. A cable structure, characterized in that: It includes a protective outer body and at least two wire harnesses; the protective outer body has at least two parallel mounting holes; two adjacent mounting holes are not connected; each wire harness is disposed inside the corresponding mounting hole; the outer surface of each mounting hole is surrounded by at least two channels; and some of the channels are disposed between two adjacent mounting holes.
2. The cable structure according to claim 1, characterized in that: The two adjacent channels surrounding the mounting hole are not connected. And / or, the two channels surrounding different mounting holes are configured to be non-connected.
3. The cable structure according to claim 1 or 2, characterized in that: On each of the mounting holes, all the channels are symmetrically arranged along the central axis of the corresponding mounting hole's diameter; And / or, on two adjacent mounting holes, all the channels surrounding different mounting holes are arranged symmetrically.
4. The cable structure according to claim 1, characterized in that: The relationship between the distance L1 between two adjacent channels arranged around the mounting hole and the distance L2 between two adjacent channels on different mounting holes satisfies: L1 = (1 / 3 ~ 1 / 2) * L2.
5. The cable structure according to claim 1, characterized in that: The protective outer body includes a protective inner layer and a protective outer layer disposed on the outer surface of the protective inner layer; and the channel and the mounting hole are both disposed inside the protective inner layer.
6. The cable structure according to claim 5, characterized in that: The protective outer layer is made of PE, TPE, TPR, or TPU. And / or, the material selected for the protective inner layer is PE, TPE, TPR, or TPU; The material of the outer protective layer is the same as that of the inner protective layer.
7. The cable structure according to claim 5 or 6, characterized in that: The inner protective layer comprises at least two interconnected protective units, each of which includes an annular portion, a connecting portion, and a limiting arc portion. A mounting hole is disposed inside the annular portion. The number of connecting portions corresponds to the number of limiting arc portions. At least two connecting portions are provided, surrounding the outer surface of the annular portion away from the mounting hole. The limiting arc portion is connected to the side end of the connecting portion away from the annular portion. A channel is formed between the annular portion, the connecting portion, and the limiting arc portion. An assembly gap is provided between two adjacent limiting arc portions. The outer protective body fills and connects to the assembly gap. The inner wall of the outer protective body is connected to the outer surface of the limiting arc portion away from the connecting portion.
8. The cable structure according to claim 1, characterized in that: The wire harness includes a metal conductor and an insulating sleeve disposed on the outer circumference of the metal conductor; and the insulating sleeve is connected to the inner wall of the mounting hole.
9. The cable structure according to claim 8, characterized in that: The insulating sleeve is made of FEP or ceramicized silicone rubber.
10. The cable structure according to claim 8 or 9, characterized in that: The metal conductor is made of copper or copper with a silver-plated outer surface.