Portable uninterruptible power supply box

By incorporating a heat-conducting pad on the outer shell of the portable power supply box and utilizing thermally conductive adhesive for heat dissipation, the problem of heat dissipation due to size limitations in portable power supply boxes is solved, achieving efficient temperature management and enhancing the safety and applicability of the power supply box.

CN223872086UActive Publication Date: 2026-02-03杨程 +1
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Patent Information

Application Number
CN202422723422.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2026-02-03
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Portable power supply boxes cannot have built-in cooling fans due to size limitations, which causes the temperature of the energy storage module to rise when it is powered on, posing a safety hazard.

Method used

A heat-conducting pad is installed on the outer shell of the power supply box, and heat dissipation is achieved through contact with the energy storage module via thermally conductive adhesive. The high thermal conductivity of the thermally conductive adhesive is used to improve heat dissipation efficiency, and the outer shell and the heat-conducting pad are in direct contact for heat dissipation, which enhances the safety of the power supply box.

Benefits of technology

It effectively reduces the internal temperature of the power box, avoiding the risk of shutdown or fire caused by high temperature, and improves the applicability and safety of the portable power box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a portable uninterruptible power supply box which is characterized in that the portable uninterruptible power supply box comprises a power supply box shell, a voltage transformation module, an energy storage module, a circuit board, an input end and an output end, the voltage transformation module is arranged on the circuit board, a heat-conducting fin is arranged on the power supply box shell, and the energy storage module is in contact with the heat-conducting fin through heat-conducting glue. When the input end is externally connected with the commercial power, the voltage transformation module transforms the external power to charge the DC energy storage module and outputs the DC energy storage module through the output end, and when the commercial power is disconnected, the energy storage module transforms the voltage through the voltage transformation module and outputs the DC energy storage module through the output end. The power supply box has the beneficial effects that the energy storage module is arranged in the power supply box, the heat-conducting fin is arranged on the power supply box shell, the heat-conducting fin is in direct contact with air, the energy storage module is in contact with the heat-conducting fin through the heat-conducting glue for heat dissipation, heat dissipation can be carried out on the energy storage module, and potential safety hazards of the power supply box are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of power adapter technology, specifically to a portable uninterruptible power supply box. Background Technology

[0002] A power supply box, also known as an external power supply, is a voltage conversion device for small portable electronic devices and appliances, commonly found in small electronic products such as laptops and computer mainframes. Its function is to convert AC mains power into a stable low voltage of approximately 5 to 20 volts, enabling these electronic products to operate normally. It typically consists of components such as a casing, transformer, inductor, capacitor, control IC, and PCB board.

[0003] For large exhibition hosts and company work hosts, power supply boxes with built-in energy storage modules are generally used. Once the mains power is interrupted, the energy storage module can continue to supply power, preventing the host from shutting down directly. However, due to their size, portable power supply boxes cannot have built-in cooling fans or other heat dissipation methods. When the energy storage module supplies power, the temperature inside the power supply box will rise, which can easily cause the power supply box to stop working or even catch fire, posing a significant safety hazard. Therefore, there is an urgent need for a portable power supply box with high safety. Utility Model Content

[0004] This utility model provides a portable uninterruptible power supply box. The power supply box contains an energy storage module, and the outer shell of the power supply box is equipped with a heat-conducting plate that is in direct contact with the air. The energy storage module dissipates heat through contact with the heat-conducting plate via thermally conductive adhesive. This design can dissipate heat from the energy storage module and reduce the safety hazards of the power supply box.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0006] A portable uninterruptible power supply (UPS) box is characterized by comprising a power box shell, a transformer module, an energy storage module, a circuit board, an input terminal, and an output terminal. The transformer module is mounted on the circuit board, and a heat-conducting sheet is provided on the power box shell. The energy storage module is in contact with the heat-conducting sheet through thermally conductive adhesive. When the input terminal is connected to external AC power, the transformer module transforms the external power into DC power to charge the energy storage module and output it through the output terminal. When the AC power is disconnected, the energy storage module outputs the transformed power through the output terminal.

[0007] Preferably, a heat-conducting frame is provided on the circuit board. The heat-conducting frame absorbs the heat emitted by the circuit board and the transformer module, which can effectively reduce the temperature of the circuit board and the transformer module and prevent them from stopping work or even being damaged due to high temperature protection.

[0008] Preferably, the heat-conducting frame contacts the heat-conducting sheet through thermally conductive adhesive. The thermally conductive adhesive can transfer the heat of the heat-conducting frame to the heat-conducting sheet for heat dissipation. The thermal conductivity of the thermally conductive adhesive is greater than that of air, which can dissipate heat more effectively.

[0009] Preferably, a support block is provided at the bottom of the energy storage module, and the energy storage module is fixed together with the support block inside the power box shell with insulating glue, which can avoid the impact of vibration on the energy storage module during carrying.

[0010] Preferably, the lower part of the energy storage module contacts the circuit board through thermally conductive adhesive. The thermally conductive adhesive can transfer the heat emitted by the energy storage module to the circuit board, and then dissipate heat through the thermally conductive frame, which can assist in the heat dissipation of the energy storage module.

[0011] Preferably, the heat-conducting sheet and the power box shell are integrally molded using injection molding, which can improve the airtightness of the heat-conducting sheet and the power box shell, and has a certain waterproof effect, which can meet most daily waterproof needs.

[0012] Preferably, the heat-conducting plate is a metal heat sink or an alloy heat sink. Metal or alloy has good thermal conductivity, which can enhance the heat dissipation of the power supply box.

[0013] Preferably, a display screen is provided on the outer shell of the power supply box. The display screen can show the remaining power of the energy storage module, making it convenient for users to plan their power consumption.

[0014] The beneficial effects of this disclosure are as follows:

[0015] This utility model has an additional energy storage module inside the power supply box. When the mains power is connected to the input terminal, the circuit board not only controls the transformer module to transform the external power into DC power for output from the output terminal, but also charges the energy storage module. After the energy storage module is fully charged, if the mains power is suddenly disconnected, but the exhibition host or company host is still working, the circuit board detects that the output terminal still needs to output, and controls the energy storage module to transform the voltage through the transformer module to a voltage suitable for the exhibition host or company host, so as to avoid losses caused by host shutdown.

[0016] Portable power supply boxes, due to their size limitations, cannot have built-in cooling fans for heat dissipation like computer power supplies. Therefore, this invention incorporates heat-conducting pads on the outer shell of the power supply box. These pads help dissipate heat from inside the power supply box into the air, preventing heat buildup. Furthermore, to improve heat dissipation efficiency, thermally conductive adhesive is used to directly contact the heat-conducting pads and the power module. The thermal conductivity of this adhesive is higher than that of air, effectively improving heat dissipation efficiency and enhancing the applicability and safety of the portable power supply box. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this disclosure;

[0018] Figure 2 This is a schematic diagram of the internal structure of this disclosure;

[0019] Figure 3This is a schematic diagram of the split structure of this disclosure;

[0020] Figure 4 This is a side view of the split structure disclosed herein. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0023] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature; secondly, in the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "connection" and "fixation" should be interpreted broadly. For example, "fixation" can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0026] This utility model provides a portable uninterruptible power supply box. The component names corresponding to the numbers in the figure are as follows: power box shell 1, transformer module 2, energy storage module 3, circuit board 4, input terminal 5, heat-conducting sheet 6, heat-conducting adhesive 7, heat-conducting frame 8, support block 9, display screen 10.

[0027] A portable uninterruptible power supply box is characterized by comprising a power box shell 1, a transformer module 2, an energy storage module 3, a circuit board 4, an input terminal 5, and an output terminal. The transformer module 2 is mounted on the circuit board 4. A heat-conducting sheet 6 is provided on the power box shell 1. The energy storage module 3 is in contact with the heat-conducting sheet 6 through thermally conductive adhesive 7. When the input terminal 5 is connected to external AC power, the transformer module 2 transforms the external power into DC power to charge the energy storage module 3 and outputs it through the output terminal. When the AC power is disconnected, the energy storage module 3 is transformed by the transformer module 2 and output through the output terminal.

[0028] Preferably, a heat-conducting frame 8 is provided on the circuit board 4. The heat-conducting frame 8 absorbs the heat emitted by the circuit board 4 and the transformer module 2, which can effectively reduce the temperature of the circuit board 4 and the transformer module 2, and prevent the high-temperature protection from stopping work or even being damaged.

[0029] Preferably, the heat-conducting frame 8 is in contact with the heat-conducting sheet 6 through the heat-conducting adhesive 7. The heat-conducting adhesive 7 can transfer the heat of the heat-conducting frame 8 to the heat-conducting sheet 6 for heat dissipation. The thermal conductivity of the heat-conducting adhesive 7 is greater than that of air, so it can dissipate heat more effectively.

[0030] Preferably, a support block 9 is provided at the bottom of the energy storage module 3. The energy storage module 3 is fixed inside the power box shell 1 together with the support block 9 by insulating glue, which can avoid the impact of vibration on the energy storage module 3 during carrying.

[0031] Preferably, the lower part of the energy storage module 3 is in contact with the circuit board 4 through the thermally conductive adhesive 7. The thermally conductive adhesive 7 can transfer the heat emitted by the energy storage module 3 to the circuit board 4, and then dissipate heat through the thermally conductive frame 8, which can assist the energy storage module 3 in dissipating heat.

[0032] Preferably, the heat-conducting sheet 6 and the power box shell 1 are integrally molded using injection molding, which can improve the airtightness of the heat-conducting sheet and the power box shell 1, and has a certain waterproof effect, which can meet most daily waterproof needs.

[0033] Preferably, the heat-conducting plate 6 is a metal heat sink or an alloy heat sink. Metal or alloy has good thermal conductivity, which can enhance the heat dissipation of the power supply box.

[0034] Preferably, a display screen 10 is provided on the outer shell 1 of the power supply box. The display screen 10 can display the remaining power of the energy storage module 3, so as to facilitate the user to plan the use of electricity.

[0035] The usage and working methods of this disclosure are as follows:

[0036] Connect the input terminal 5 of the power supply box to the mains power and the output terminal of the power supply box to the exhibition host. At this time, the energy storage module 3 is in charging mode and is powered by the mains power from the output terminal. When the mains power suddenly disconnects and the exhibition host is still working, the circuit board 4 will control the energy storage module 3 to supply power to the output terminal to ensure that the exhibition host will not stop directly. When the energy storage module 3 is powered, the heat emitted by the energy storage module 3 is transferred to the heat conduction sheet 6 through the thermal conductive adhesive 7 and then dissipated into the air by the heat conduction sheet 6.

[0037] The beneficial effects of this disclosure are as follows:

[0038] This utility model has an additional energy storage module 3 inside the power supply box. When the input terminal 5 is connected to the mains power, the circuit board 4 not only controls the transformer module 2 to transform the external power into DC power and output it from the output terminal, but also charges the energy storage module 3. After the energy storage module 3 is fully charged, if the mains power is suddenly disconnected, but the exhibition host or company host is still working, the circuit board 4 detects that the output terminal still needs to output, and controls the energy storage module 3 to transform the voltage through the transformer module 2 to a voltage suitable for the exhibition host or company host, so as to avoid losses caused by the host shutdown.

[0039] Portable power supply boxes, due to their size limitations, cannot have built-in cooling fans for heat dissipation like computer power supplies. Therefore, this invention provides a heat-conducting plate 6 on the outer shell 1 of the power supply box. The heat-conducting plate 6 helps dissipate the heat inside the power supply box into the air, preventing heat accumulation inside the power supply box. At the same time, to improve heat dissipation efficiency, thermally conductive adhesive 7 directly contacts the heat-conducting plate 6 and the power module. The thermal conductivity of the thermally conductive adhesive 7 is higher than that of air, which can effectively improve heat dissipation efficiency and enhance the applicability and safety of the portable power supply box.

[0040] Therefore, this utility model provides a portable uninterruptible power supply box, in which an energy storage module is installed inside the power supply box, and a heat-conducting plate is installed on the outer shell of the power supply box. The heat-conducting plate is in direct contact with the air, and the energy storage module dissipates heat through contact with the heat-conducting plate via thermally conductive adhesive. This can dissipate heat from the energy storage module and reduce the safety hazards of the power supply box.

Claims

1. A portable uninterruptible power supply box, characterized in that, The device includes a power supply housing, a transformer module, an energy storage module, a circuit board, an input terminal, and an output terminal. The transformer module is mounted on the circuit board. A heat-conducting sheet is provided on the power supply housing. The energy storage module is in contact with the heat-conducting sheet through thermally conductive adhesive. When the input terminal is connected to AC power, the transformer module transforms the external power into DC power to charge the energy storage module and output it through the output terminal. When the AC power is disconnected, the energy storage module transforms the DC power through the transformer module and outputs it through the output terminal.

2. The portable uninterruptible power supply box according to claim 1, characterized in that, A heat-conducting frame is provided on the circuit board, which absorbs the heat emitted by the circuit board and the transformer module.

3. A portable uninterruptible power supply box according to claim 2, characterized in that, The thermally conductive frame is in contact with the thermally conductive sheet via thermally conductive adhesive.

4. A portable uninterruptible power supply box according to claim 1, characterized in that, The energy storage module is provided with a support block at its bottom, and the energy storage module is fixed to the power box shell together with the support block by insulating adhesive.

5. A portable uninterruptible power supply box according to claim 1, characterized in that, The lower part of the energy storage module is in contact with the circuit board via thermally conductive adhesive.

6. A portable uninterruptible power supply box according to claim 1, characterized in that, The heat-conducting sheet and the power supply box shell are integrally formed by injection molding.

7. A portable uninterruptible power supply box according to claim 6, characterized in that, The heat-conducting sheet is a metal heat sink or an alloy heat sink.

8. A portable uninterruptible power supply box according to claim 1, characterized in that, The power supply box casing is equipped with a display screen.