Adjustable tow opening stabilizing device
By designing an adjustable filament opening and stabilizing device in the YL16E filament opening machine, the problem of swaying during filament transmission was solved, achieving stable filament transmission and improved opening effect, thereby increasing the quality and production efficiency of filter rods.
Patent Information
- Application Number
- CN202520289687.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-21
AI Technical Summary
In the YL16E filament opening machine, the filaments sway irregularly due to the long transmission distance, which affects the opening effect, resulting in unstable filter rod quality and low production efficiency.
An adjustable filament unwinding and stabilizing device is designed. Through the combination of a limiting pin assembly and a bracket, the movement path of the filament is stabilized, swaying is reduced, and the unwinding width and angle of the filament can be adjusted to ensure smooth transmission of the filament during the second-stage air unwinding.
It significantly improves the transmission stability and opening effect of the filament bundle, ensures the suction resistance stability and production qualification rate of the filter rod, reduces the shrinkage phenomenon, and improves product quality and the controllability of the production process.
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Figure CN223873233U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cigarette production packaging machine equipment technical field, especially in a kind of adjustable tow opening and stabilizing device. BACKGROUND
[0002] In the field of cigarette production, the quality of filter rod has a crucial influence on the quality of final product. ZL26E filter rod forming machine is the key equipment for producing fine gauge basic filter rod, wherein, YL16E tow opening machine is one of the core components of ZL26E filter rod forming machine.
[0003] In YL16E tow opening machine, acetate tow is separated and stretched by the power of airflow through first-stage air opening and second-stage air opening, and then is rolled and opened to realize longitudinal expansion. Further, after third-stage air opening, it reaches glycerol spraying chamber, where triacetin is uniformly sprayed, and then is conveyed into high-pressure spray gun to enter the next link. Finally, under the traction of cloth belt, the tow wrapped by forming paper coated with centerline glue and lap joint glue enters the inner and outer pressure plates to be rolled and formed, and is finally sent to drum for filter rod cutting.
[0004] In the process of first-stage air opening and second-stage air opening, the distance between them is relatively long (see Figure 1 ), and the tow is prone to irregular shaking during transmission, and the shaking intensifies when reaching the second-stage opening. Such shaking seriously interferes with the opening effect of the tow, resulting in that the opening and expansion of the tow cannot meet the expected requirements when it enters the glycerol tank.
[0005] Insufficient opening and expansion directly leads to serious quality problems in subsequent filter rod production. On the one hand, the suction resistance of filter rod becomes unstable, which greatly affects the consumer experience during the use of tobacco products and destroys the consistency and reliability of the product; on the other hand, the filter rod shrinkage phenomenon frequently occurs, which not only reduces the production qualification rate of filter rod and increases the production cost, but also has a negative impact on the stability and efficiency of the entire production process. INVENTION CONTENTS
[0006] In view of the work requirements and existing problems in the above background technology, the inventor has made innovations and reflections, aiming to provide a kind of adjustable tow opening and stabilizing device for fixing the movement path of the tow between the first-stage air opening and the second-stage air opening of YL16E tow opening machine, reducing shaking, making the tow more stable when reaching the second-stage air opening, and achieving the expansion requirements of related process quality when entering the glycerol tank.
[0007] To solve the above problems and achieve the above purpose, the utility model adopts the following technical scheme:
[0008] An adjustable stable device of opening of a bundle is installed on the second air opening machine (8) of YL16E bundle opening machine, it includes:
[0009] Support (1), the support (1) is detachably connected to the second air opening machine (8) by support locking assembly (11);
[0010] Connecting plate (2), the connecting plate (2) is two, respectively by connecting plate positioning pin (3), connecting plate locking assembly (4) detachably connected to both ends of support (1);
[0011] Limiting pin assembly (5), the limiting pin assembly (5) is two groups, respectively rotatably connected between two connecting plates (2), and is locked and fixed by limiting pin assembly locking piece (6).
[0012] As the preferred scheme of the utility model, the support (1) is fixedly connected by a rectangular plate and two ear plates, the rectangular plate has two waist-shaped holes, and the ear plate has a positioning hole and an arc-shaped hole.
[0013] As the preferred scheme of the utility model, the connecting plate (2) has a positioning hole and a locking hole at one end, and has two shaft holes, and a slot is arranged between the two shaft holes.
[0014] As the preferred scheme of the utility model, the limiting pin assembly (5) includes:
[0015] First limiting pin (51), the first limiting pin (51) is fixedly connected to the shaft (53), and the first limiting pin (51) is in the shape of a cylinder connected with a hemisphere;
[0016] Second limiting pin (52), the second limiting pin (52) is detachably connected to the shaft (53) by a bolt, and the second limiting pin (52) is in the shape of a cylinder connected with a hemisphere, and the cylinder has a shaft hole and a bolt hole at the bottom;
[0017] Shaft (53), the shaft (53) is in the shape of a cylinder, rotatable on the connecting plate (2) and locked and fixed by the limiting pin assembly locking piece (6).
[0018] The working principle of the utility model is:
[0019] 1. Stable bundle:
[0020] Under the guidance of limiting pin assembly (5) and the limitation of both sides, the bundle (9) is lightly placed on the shaft (53) of the two limiting pin assemblies (5) and passes through (when adjusting, the bundle (9) does not excessively compress the shaft (53), and the shaking amplitude is small, which is the index), thereby reducing the shaking of the bundle (9) and stably conveying to the second air opening machine (8).
[0021] 2. The width of the opening of the filament bundle is adjusted:
[0022] The limiting pin assembly (5) is composed of a first limiting pin (51) and a second limiting pin (52). The distance between the first limiting pin (51) and the second limiting pin (52) can be changed by adjusting the position of the second limiting pin (52) on the shaft (53), so that the width of the opening of the filament bundle (9) is adjusted to be within the range of the process quality standard, and the operator can adjust the opening ratio according to the opening state of the filament bundle (9).
[0023] 3. The angle of the device is adjusted:
[0024] When the tension of the filament bundle (9) is adjusted, the angle of the filament bundle (9) entering the secondary air opening machine (8) will also change, and the filament bundle (9) needs to be parallel to the device, so the angle of the device needs to be adjusted.
[0025] The angle of the device can be adjusted by the arc-shaped hole on the support (1) and the connecting plate locking assembly (4). When the connecting plate locking assembly (4) is loosened, the connecting plate (2) can rotate around the connecting plate positioning pin (3) in the range of the arc-shaped hole. When the appropriate angle is reached, the connecting plate locking assembly (4) is tightened.
[0026] After the angle of the device is changed, the angle of the first limiting pin (51) and the second limiting pin (52) with the filament bundle (9) also changes, so the angle of the limiting pin assembly (5) and the filament bundle (9) needs to be further adjusted to prevent the filament bundle (9) from being separated from the limiting of the first limiting pin (51) and the second limiting pin (52) due to the excessive angle.
[0027] After loosening the limiting pin assembly locking member (6), the two sets of limiting pin assemblies (5) are rotated to the appropriate angle, and then the limiting pin assembly locking member (6) is tightened.
[0028] The beneficial effects of the present utility model are as follows:
[0029] 1. The present utility model significantly improves the stability of the filament bundle transmission and improves the product quality. Through the guidance of the limiting pin assembly and the limiting on both sides, the filament bundle can be lightly placed on the shaft of the limiting pin assembly during transmission, thereby greatly reducing the shaking of the filament bundle, avoiding the decline in opening effect caused by shaking, ensuring that the filament bundle reaches the expected width when entering the glycerol tank, making the resistance of the filter rod stable, and greatly reducing the shrinkage phenomenon, thereby improving the production qualified rate of the filter rod and improving the product quality.
[0030] 2. The utility model discloses accurate regulation silk bundle open width, improve the controllability of production process. Through the interval of first limit pin and second limit pin, can accurate adjustment silk bundle's open width, has guaranteed that the width of silk bundle always keeps in the process quality standard range, and simultaneously, the operator is convenient according to the open state of silk bundle and adjusts the open ratio, and then improve the controllability of production process. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is the working state schematic diagram of the utility model;
[0032] Figure 2 It is the installation schematic diagram of the utility model;
[0033] Figure 3 It is the schematic diagram of the adjustment angle of the utility model;
[0034] Figure 4 It is the whole three-dimensional structure schematic diagram of the utility model;
[0035] Figure 5 It is the three-dimensional assembly drawing of the utility model;
[0036] Among them, the figure mark is: 1 - support, 11 - support locking assembly;2 - connecting plate;3 - connecting plate positioning pin;4 - connecting plate locking assembly;5 - limit pin assembly, 51 - first limit pin, 52 - second limit pin, 53 - shaft;6 - limit pin assembly locking piece;7 - first air open machine;8 - second air open machine;9 - silk bundle. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical scheme and advantage of the utility model patent more clear and explicit, below referring to the drawings and specific embodiment, the utility model patent is further detailed;It should be understood that these descriptions are only exemplary, and not to limit the range of the utility model patent;Moreover, in the following description, the description of known structure and technology is omitted, to avoid unnecessary confusion the concept of the utility model patent.
[0038] Example 1
[0039] In this embodiment, the support locking assembly 11 selects M6 inner hexagonal cylindrical head screw and M6 flat washer, and the connecting plate locking assembly 4 selects M6 inner hexagonal cylindrical head screw and M6 flat washer;The limit pin assembly locking piece 6 selects M5 inner hexagonal cylindrical head screw.
[0040] The rest of the components are all prefabricated in the factory and assembled according to the drawing. Figure 5
[0041] As Figure 1 — Figure 5 The adjustable fiber bundle opening stabilizing device shown is installed on the secondary air opening machine 8 of the YL16E fiber bundle opening machine, which comprises:
[0042] A support 1 is detachably connected to the secondary air opening machine 8 through a support locking assembly 11;
[0043] Two connecting plates 2 are detachably connected to the two ends of the support 1 through connecting plate positioning pins 3 and connecting plate locking assemblies 4;
[0044] Two groups of limiting pin assemblies 5 are rotatably connected between the two connecting plates 2 and locked and fixed through limiting pin assembly locking pieces 6.
[0045] Further, as shown in Figure 4 、 Figure 5 The support 1 is fixedly connected by a rectangular plate and two ear plates, the rectangular plate has two waist-shaped holes, and the ear plates each have a positioning hole and an arc-shaped hole.
[0046] Further, as shown in Figure 4 、 Figure 5 The connecting plate 2 has a positioning hole and a locking hole at one end, and has two shaft holes with a slot between the two shaft holes.
[0047] Further, as shown in Figure 5 The limiting pin assembly 5 comprises:
[0048] A first limiting pin 51 is fixedly connected to a shaft 53, and the first limiting pin 51 is in the shape of a cylinder connected with a hemisphere;
[0049] A second limiting pin 52 is detachably connected to the shaft 53 through a bolt, and the second limiting pin 52 is in the shape of a cylinder connected with a hemisphere, and has a shaft hole on the cylinder and a bolt hole at the bottom;
[0050] The shaft 53 is in a cylindrical structure, can rotate on the connecting plate 2, and is locked and fixed through the limiting pin assembly locking piece 6.
[0051] Based on the above, the specific use process of the utility model is:
[0052] The device is adjusted in position through the support locking assembly 11 and fixed on the secondary air opening machine 8.
[0053] First, the second limiting pin 52 of the two groups of limiting pin assemblies 5 is loosened, the position of the second limiting pin 52 on the shaft 53 is adjusted to change the distance between the second limiting pin 52 and the first limiting pin 51, that is, the width of the fiber bundle 9 opening is adjusted to be within the process quality standard range.
[0054] Further, as shown in Figure 3 Loosen the two sets of connecting plate locking assembly 4, rotate the connecting plate 2 along the connecting plate positioning pin 3, so that the connecting plate 2 is parallel to the tow 9 and the tow 9 is lightly placed on the shaft 53 of the two sets of limiting pin assembly 5, and tighten the connecting plate locking assembly 4 when it is rotated to the appropriate angle; adjust the rotating angle of the connecting plate 2 repeatedly to test the tow 9 conveying and observe the state of the tow 9, and when the tow 9 does not excessively compress the shaft 53, affects the opening effect and the shaking amplitude is small, fix the angle.
[0055] Further, since the angle of the device changes, the angle of the first limiting pin 51 and the second limiting pin 52 and the tow 9 also changes, so it is necessary to further adjust the angle of the limiting pin assembly 5 and the tow 9, so as not to cause the tow 9 to be out of the limiting of the first limiting pin 51 and the second limiting pin 52 due to the too large angle.
[0056] Loosen the limiting pin assembly locking piece 6, and then rotate the two sets of limiting pin assembly 5, and tighten the limiting pin assembly locking piece 6 when the first limiting pin 51 and the second limiting pin 52 are about 45 degrees with the tow 9.
[0057] After the adjustment is completed, the device is started, and the device is put into production.
[0058] When the tension of the tow 9 or other working conditions need to adjust the angle of the device, repeat the above angle adjustment process.
[0059] Finally, it should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.
Claims
1. An adjustable tow opening stabilizer mounted on a secondary air opener (8) of a YL16E tow opener, characterized in that, It includes: Support (1), the support (1) is detachably connected to the secondary air opener (8) through the support locking assembly (11); Two connecting plates (2) are detachably connected to both ends of the support (1) through connecting plate positioning pins (3) and connecting plate locking assemblies (4); Two sets of limiting pin assemblies (5) are rotatably connected between the two connecting plates (2) and are locked and fixed through limiting pin assembly locking pieces (6).
2. An adjustable filament bundle opening stabilizing device according to claim 1, wherein, The support (1) is composed of a rectangular plate and two ear plates, the rectangular plate has two waist-shaped holes, and each ear plate has a positioning hole and an arc-shaped hole.
3. An adjustable filament bundle opening stabilizing device according to claim 1, wherein, The connecting plate (2) has a positioning hole and a locking hole at one end, and two shaft holes, and a slot between the two shaft holes.
4. An adjustable filament opening stabilizer according to claim 1, wherein, The limiting pin assembly (5) includes: The first limiting pin (51) is fixedly connected to the shaft (53), and the first limiting pin (51) is a cylindrical body connected with a hemispherical body; The second limiting pin (52) is detachably connected to the shaft (53) through a bolt, and the second limiting pin (52) is a cylindrical body connected with a hemispherical body, the cylindrical body has an axis hole, and the bottom has a bolt hole; The shaft (53) is a cylindrical structure, which can rotate on the connecting plate (2) and is locked and fixed through the limiting pin assembly locking piece (6).