Ammonia water preparation device
By incorporating a water spray pipe and a detachable mounting plate into the oil-gas separator, the problems of complex and inefficient packing cleaning operations in existing devices are solved, achieving simple packing cleaning and efficient oil-gas separation.
Patent Information
- Application Number
- CN202423298368.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The cleaning operation of the packing material in the existing ammonia water preparation unit is troublesome and inefficient. It requires the removal of the top cover for cleaning, and the oil-gas separation efficiency is insufficient. Usually, more than two oil-gas separators are required.
An ammonia preparation device was designed, wherein the oil-gas separator includes a tank, a packing mesh frame, a water spray pipe, a connecting seat, and a mounting plate. The water spray pipe is located above the packing and is connected to the connecting seat via a detachable mounting plate, allowing the water spray pipe to clean the packing without removing the top cover and preventing blockage during operation.
It enables easy cleaning of the packing material, avoids clogging of the water spray pipe, improves oil-gas separation efficiency, and reduces the number of equipment required.
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Figure CN223874717U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ammonia preparation device technical field especially relates to a kind of ammonia preparation device. BACKGROUND
[0002] The existing ammonia preparation device usually includes liquid ammonia raw material tank, evaporator, oil-gas separator, mixed absorber, cooler and finished product storage tank etc..Among them, oil-gas separator is used to separate oil and solid impurities in gaseous ammonia, so as to reduce oil and impurities in produced ammonia water.Chinese patent document with publication number CN108358218A discloses an oil-gas separator for ammonia preparation, comprising a tank body, the tank body bottom is equipped with ammonia inlet, and the top is equipped with ammonia outlet;The tank body is sequentially provided with demister and baffle in it from bottom to top, which separates the tank body into multiple chambers, and the chamber between the demister and baffle is filled with a plurality of ring-shaped pieces (i.e.filler) for adsorbing organic matter.
[0003] Although the above-mentioned oil-gas separator can effectively reduce oil and impurities in ammonia water, when cleaning the filler in the above-mentioned oil-gas separator, the top cover of the oil-gas separator needs to be removed and then the water pipe is erected for cleaning, which is relatively troublesome.In addition, the oil-gas separation efficiency of the existing oil-gas separator is low, and in actual production, two or more oil-gas separators are often needed to effectively reduce oil and impurities in ammonia water.
[0004] It can be seen that the prior art needs to be improved and improved. INVENTION CONTENTS
[0005] The utility model discloses a kind of ammonia preparation device, to solve the problem that when cleaning the filler in oil-gas separator, the top cover of oil-gas separator needs to be removed and then the water pipe is erected for cleaning, which is relatively troublesome.
[0006] To achieve the above-mentioned purpose, the utility model provides the scheme:
[0007] A kind of ammonia preparation device, including liquid ammonia raw material tank, evaporator connected with liquid ammonia raw material tank, oil-gas separator connected with evaporator, mixed absorber connected with oil-gas separator, cooler connected with mixed absorber, and finished product storage tank connected with cooler;The oil-gas separator includes tank body, filler net rack, filler, water spraying pipe, connecting seat and mounting plate;
[0008] The filler net rack is located in tank body, and two are parallelly arranged;
[0009] The filler is arranged between two filler net racks;
[0010] The water spraying pipe extends into the tank body, and the water spraying pipe is above the filler net rack and the filler.
[0011] The connecting seat is fixed on the tank wall of the tank body;
[0012] The mounting plate is fixedly sleeved on the water spraying pipe, and the mounting plate is detachably connected with the connecting seat.
[0013] Optionally, the water spraying pipe comprises a water spraying pipe body and a plurality of spray heads which are spacedly arranged on the water spraying pipe body; and the connecting seat is provided with a through hole for simultaneously passing the water spraying pipe body and the spray heads.
[0014] Optionally, the water spraying pipe is connected with a water delivery pipe, and the water delivery pipe is connected with a water delivery pump.
[0015] Optionally, the tank body is provided with a plurality of umbrella-shaped flow guide plates; the flow guide plates are located above the water spraying pipe, and the top of each flow guide plate is provided with an opening.
[0016] Optionally, the number of the flow guide plates is not less than two.
[0017] Optionally, the lower part of each flow guide plate is provided with a liquid outlet hole.
[0018] Optionally, the ammonia water preparation device further comprises a liquid discharge pipe, a filter arranged on the liquid discharge pipe, and a pump body located downstream of the filter and connected with the liquid discharge pipe.
[0019] Optionally, the liquid discharge pipe is provided with a bypass liquid discharge pipe; the filter comprises a first filter and a second filter, the first filter and the second filter are arranged on the liquid discharge pipe and the bypass liquid discharge pipe respectively, and the liquid discharge pipe and the bypass liquid discharge pipe are both provided with valves, and the valves are located upstream of the first filter and the second filter respectively.
[0020] Optionally, the lower part of the tank body is provided with a liquid level meter.
[0021] Optionally, the ammonia water preparation device further comprises a sealing plate which is detachably arranged on the connecting seat.
[0022] The ammonia water preparation device provided by the utility model has the advantages that: the water spraying pipe is arranged above the filler net rack and the filler, so that the filler can be regularly cleaned without removing the top cover of the oil-gas separator, and the filler cleaning operation is simple; the mounting plate of the water spraying pipe is detachably connected with the connecting seat of the tank body side wall, so that the mounting plate and the connecting seat can be separated when the filler is not cleaned, the water spraying pipe can be moved out of the tank body, and the oil and impurities carried by the gaseous ammonia gas cannot enter the water spraying pipe when the oil-gas separator is working, so that the water spraying pipe will not be blocked. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1It is the structural schematic view of the ammonia water preparation device.
[0024] Figure 2 It is the structural schematic view of the oil-gas separator.
[0025] Figure 3 It is Figure 2 The enlarged view of A part in the middle.
[0026] Figure 4 It is the schematic view of the sealing plate installed on the connecting seat.
[0027] Figure 5 It is the structural schematic view of the water spraying pipe and the connecting seat.
[0028] Explanation of reference numerals:
[0029] 1-liquid ammonia raw material tank; 2-evaporator;
[0030] 3-oil-gas separator; 31-tank body; 32-packing net rack; 33-packing; 34-water spraying pipe; 341-water spraying pipe body; 342-spraying head; 35-connecting seat; 351-through hole; 36-mounting plate;
[0031] 4-mixed absorber; 5-cooler; 6-finished product storage tank; 7-water conveying pipe; 8-water conveying pump;
[0032] 9-flow guide plate; 91-opening; 92-liquid outlet hole;
[0033] 10-liquid level meter;
[0034] 11-liquid discharge pipe;
[0035] 12-filter; 121-first filter; 122-second filter;
[0036] 13-pump body; 14-bypass liquid discharge pipe; 15-valve; 16-sealing plate. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0038] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0039] It should also be noted that when an element is referred to as being "fixed to" or "provided on" another element, it can be directly on the other element or can have a middle element therebetween. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or can have a middle element therebetween.
[0040] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0041] Please refer to Figures 1 to 5 The utility model provides a kind of ammonia preparation device, including liquid ammonia raw material tank 1, evaporator 2, oil-gas separator 3, mixed absorber 4, cooler 5 and finished product storage tank 6 etc.
[0042] The liquid ammonia raw material tank 1 is used to store liquid ammonia, and it is connected with the evaporator 2, so that the liquid ammonia can be evaporated into gaseous ammonia by the evaporator 2 after being pressed out from the liquid ammonia raw material tank 1. The evaporator 2 has two heat exchange units isolated from each other, and the liquid ammonia in one of the heat exchange units can be evaporated into gaseous ammonia by injecting hot water into the other heat exchange unit. The oil-gas separator 3 is connected with the evaporator 2, and is used to separate oil and solid impurities from the gaseous ammonia, so as to reduce the oil and impurities in the ammonia water produced. The mixed absorber 4 is connected with the oil-gas separator 3, and the mixed absorber 4 is connected with a pure water supply device, so that the pure water can be sent into the mixed absorber 4 to absorb the gaseous ammonia, and thus semi-product ammonia water can be obtained. The cooler 5 is connected with the mixed absorber 4, and is used to cool the semi-product ammonia water. The finished product storage tank 6 is connected with the cooler 5, and is used to store the finished product ammonia water.
[0043] Further, the oil-gas separator 3 includes a tank body 31, a mesh rack 32, a filler 33, a water spraying pipe 34, a connecting seat 35 and a mounting plate 36.
[0044] The filler 33 is arranged between the two filler 33 rack 32. The water spraying pipe 34 extends into the tank body 31, and the water spraying pipe 34 is located above the filler 33 rack 32 and the filler 33, so that the filler 33 can be cleaned by spraying water downward through the water spraying pipe 34. The connecting seat 35 can be fixed on the tank wall of the tank body 31 by welding, but is not limited to welding; the mounting plate 36 is fixedly sleeved on the water spraying pipe 34, and the mounting plate 36 is detachably connected with the connecting seat 35. When the filler 33 does not need to be cleaned, the mounting plate 36 can be separated from the connecting seat 35, so that the water spraying pipe 34 can be removed from the tank body 31. When the oil-gas separator 3 works, the oil and impurities carried in the gaseous ammonia gas cannot enter the water spraying pipe 34, so that the water spraying pipe 34 does not have the problem of blockage. When the filler 33 needs to be cleaned, the water spraying pipe 34 is extended into the tank body 31, and the mounting plate 36 is connected with the connecting seat 35 to fix and install the water spraying pipe 34.
[0045] It can be seen that the water spraying pipe 34 is arranged above the filler 33 rack 32 and the filler 33, so that the filler 33 can be periodically cleaned without removing the top cover of the oil-gas separator 3, and the filler 33 cleaning operation is simple. By detachably connecting the mounting plate 36 on the water spraying pipe 34 with the connecting seat 35 of the tank body 31, when the filler 33 does not need to be cleaned, the mounting plate 36 is separated from the connecting seat 35, so that the water spraying pipe 34 can be removed from the tank body 31. When the oil-gas separator 3 works, the oil and impurities carried in the gaseous ammonia gas cannot enter the water spraying pipe 34, so that the water spraying pipe 34 does not have the problem of blockage.
[0046] Specifically, the mounting plate 36 and the connecting seat 35 can be connected by a screw rod. The gas inlet of the oil-gas separator 3 can be arranged on the lower side wall of the tank body 31, and the gas outlet of the oil-gas separator 3 can be arranged on the top of the tank body 31.
[0047] As shown in Figure 4 Optionally, the ammonia water preparation device further comprises a sealing plate 16, which is detachably arranged on the connecting seat 35. After the water spraying pipe 34 is removed from the tank body 31, the sealing plate 16 is installed on the connecting seat 35 to seal the side wall of the tank body 31 and prevent ammonia gas leakage.
[0048] As shown in Figure 2 and Figure 5As shown, optionally, the water spraying pipe 34 comprises a water spraying pipe body 341 and a plurality of spray heads 342 distributed on the water spraying pipe body 341. The plurality of spray heads 342 can increase the water spraying range of the water spraying pipe 34, so that the filler 33 can be effectively cleaned. The connecting seat 35 is provided with a through hole 351 for the water spraying pipe body 341 and the spray head 342 to pass through at the same time, so as to ensure that the water spraying pipe body 341 and the spray head 342 can enter the inside of the tank body 31 at the same time.
[0049] As shown, Figure 2 As shown, optionally, the water spraying pipe 34 is connected with a water conveying pipe 7. The water conveying pipe 7 is connected with a water conveying pump 8, and the water conveying pipe 7 can be a water conveying hose, so as to facilitate the disassembly and assembly of the water spraying pipe 34 on the tank body 31. The water conveying pump 8 is connected with a water source through a pipeline, so as to ensure that there is sufficient cleaning water.
[0050] As shown, Figure 2 As shown, optionally, the tank body 31 is provided with a flow guide plate 9 in the shape of an umbrella; the flow guide plate 9 is located above the water spraying pipe 34, and the top of the flow guide plate 9 is provided with an opening 91. The flow guide plate 9 can improve the flow direction of the gas, so that the gaseous ammonia gas can contact the flow guide plate 9 before passing through the opening 91 upward, and the oil and impurities carried in the gaseous ammonia gas are blocked by the flow guide plate 9, so as to be able to drop downward on the filler 33, and then fall into the bottom of the tank body 31. Compared with using only the filler 33 to separate the oil and impurities in the gaseous ammonia gas, the separation effect is better when the flow guide plate 9 and the filler 33 are used in cooperation, so as to be able to reduce the number of oil and gas separators 3.
[0051] As shown, Figure 2 As shown, optionally, the number of the flow guide plates 9 is not less than two. The plurality of flow guide plates 9 can further improve the efficiency of oil and gas separation.
[0052] As shown, Figure 2 As shown, optionally, the lower part of the flow guide plate 9 is provided with a liquid outlet hole 92, so that the oil adsorbed on the upper surface of the flow guide plate 9 can be discharged downward on the filler 33 through the liquid outlet hole 92.
[0053] Of course, in order to realize the cleaning of the flow guide plate 9, a detachable water spraying pipe 34 can also be arranged above the uppermost flow guide plate 9.
[0054] As shown, Figure 2 As shown, optionally, the ammonia water preparation device further comprises a liquid discharge pipe 11, a filter 12 arranged on the liquid discharge pipe 11, and a pump body 13 located downstream of the filter 12 and connected with the liquid discharge pipe 11. The pump body 13 can be connected with an oil collector through a pipeline, so as to be used for recycling the oil separated by the oil and gas separation, and at the same time, the oil at the bottom of the tank body 31 can be discharged from the tank body 31 in time. The filter 12 is used for filtering the impurities in the oil, so that the impurities are not easily introduced into the pump body 13, and the service life of the pump body 13 can be prolonged.
[0055] As Figure 2 shown, optionally, the drain pipe 11 is provided with a bypass drain pipe 14; the filter 12 comprises a first filter 121 and a second filter 122, the first filter 121 and the second filter 122 are respectively arranged on the drain pipe 11 and the bypass drain pipe 14, the drain pipe 11 and the bypass drain pipe 14 are both provided with a valve 15, and the valve 15 is respectively located upstream of the first filter 121 and the second filter 122. By arranging the bypass drain pipe 14 and arranging the second filter 122 on the bypass drain pipe 14, when the first filter 121 is damaged, the impurities in the oil can still be filtered through the second filter 122. The valve body is used to control whether the oil passes through the first filter 121 or the second filter 122 when the pump body 13 is working.
[0056] As shown, optionally, the lower part of the tank body 31 is provided with a liquid level meter 10. The liquid level meter 10 can be a flap type liquid level meter 10, which can be used to measure the liquid level in the tank body 31, so as to facilitate the production personnel to judge whether the pump body 13 needs to be opened to drain the oil in the tank body 31 to the outside of the tank body 31.
[0057] The above is only the preferred embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation, direct / indirect application in other related technical fields under the utility model concept of the present application, and the contents of the present application specification and drawings are included in the patent protection range of the present application.
Claims
1. An ammonia water preparation apparatus, comprising a liquid ammonia raw material tank (1), an evaporator (2) connected to the liquid ammonia raw material tank (1), an oil-gas separator (3) connected to the evaporator (2), a mixing absorber (4) connected to the oil-gas separator (3), a cooler (5) connected to the mixing absorber (4), and a finished product storage tank (6) connected to the cooler (5); characterized in that, The oil-gas separator (3) includes a tank (31), a packing mesh frame (32), packing (33), a water spray pipe (34), a connecting seat (35), and a mounting plate (36); The packing mesh frame (32) is located inside the tank body (31), and two of them are arranged in parallel. The packing material (33) is disposed between two packing mesh frames (32); The water spray pipe (34) extends into the tank body (31) and is located above the packing mesh frame (32) and the packing (33); The connecting seat (35) is fixedly mounted on the tank wall of the tank body (31); The mounting plate (36) is fixedly sleeved on the water spray pipe (34), and the mounting plate (36) and the connecting seat (35) are detachably connected.
2. The ammonia water preparation apparatus according to claim 1, characterized in that, The water spray pipe (34) includes a water spray pipe body (341) and a plurality of nozzles (342) spaced apart on the water spray pipe body (341); the connecting seat (35) is provided with a through hole (351) for the water spray pipe body (341) and the nozzles (342) to pass through simultaneously.
3. The ammonia water preparation apparatus according to claim 1, characterized in that, The water spray pipe (34) is connected to a water delivery pipe (7), and the water delivery pipe (7) is connected to a water pump (8).
4. The ammonia water preparation apparatus according to claim 1, characterized in that, The tank (31) is provided with an umbrella-shaped guide plate (9); the guide plate (9) is located above the water spray pipe (34), and the top of the guide plate (9) is provided with an opening (91).
5. The ammonia water preparation apparatus according to claim 4, characterized in that, The number of the guide plates (9) shall not be less than two.
6. The ammonia water preparation apparatus according to claim 5, characterized in that, The lower part of the guide plate (9) is provided with a liquid outlet hole (92).
7. The ammonia water preparation apparatus according to claim 1, characterized in that, It also includes a drain pipe (11), a filter (12) installed on the drain pipe (11), and a pump body (13) located downstream of the filter (12) and connected to the drain pipe (11).
8. The ammonia preparation apparatus according to claim 7, characterized in that, The drain pipe (11) is provided with a bypass drain pipe (14); the filter (12) includes a first filter (121) and a second filter (122), the first filter (121) and the second filter (122) are respectively provided on the drain pipe (11) and the bypass drain pipe (14), and both the drain pipe (11) and the bypass drain pipe (14) are provided with valves (15), the valves (15) are respectively located upstream of the first filter (121) and the second filter (122).
9. The ammonia preparation apparatus according to claim 7, characterized in that, A level gauge (10) is provided at the lower part of the tank (31).
10. The ammonia preparation apparatus according to claim 1, characterized in that, It also includes a sealing plate (16), which is detachably mounted on the connecting seat (35).
Citation Information
Patent Citations
Ammoniacal liquor oil-removing and purifying system and method thereof
CN108358218A