Plant particle preparation device
The preparation device, consisting of a crusher, a sieve, a quantitative humidifier, and a constant temperature roaster, solves the problems of raw, unpleasant odors and insufficient sweetness in the preparation of plant granules, and achieves complete preservation of flavor components and enhancement of sweetness.
Patent Information
- Application Number
- CN202520188721.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-07
AI Technical Summary
Existing technologies have problems with raw, unpleasant odors and a lack of noticeable sweetness in the preparation of plant granules, and the addition of binders can affect sensory quality.
The preparation device consists of a crusher and sieve, a quantitative humidifier and a constant temperature roaster. Plant particles are prepared through crushing, humidification and roasting steps to ensure that flavor substances are not lost and enhance the sweetness.
It achieves complete preservation of the flavor components of plant particles, reduces processing pollution, has a simple preparation process, is suitable for a variety of plant raw materials, enhances sweetness and reduces raw, grassy odor.
Smart Images
Figure CN223874920U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of analytical chemistry, specifically relates to a preparation device of plant granule. BACKGROUND
[0002] With the increasing concern of cigarette consumers on their own health, how to improve the sweet and smooth feeling and the comfort of cigarette smoking, and improve the quality of cigarettes while reducing the harm of cigarette smoking has become a hot spot of research and development of various cigarette production enterprises.
[0003] The common way to improve the sweet and smooth feeling and the comfort of cigarette smoking at present is to add plant granule into the filter tip of cigarette, which has achieved good results and received good comments from consumers. There are mainly two production methods of plant granule, one is to crush and sieve plant blocks to obtain granules of desired size, and the other is to crush plant into powder and then add a binder to prepare granules. The first method has the disadvantage that the finished granules have green and pungent odor and the sweet and smooth feeling is not obvious; the second method has the disadvantage that the finished granules have green and pungent odor and the sweet and smooth feeling is not obvious, and the added binder also produces additional odor, which affects the sensory quality.
[0004] How to reduce the green odor and pungent odor and enhance the sweet and smooth feeling during the preparation of granules has become a technical problem to be solved in the tobacco field. Therefore, it is particularly important to develop a preparation device and component analysis application method specially used for plant granule. UTILITY MODEL CONTENT
[0005] In order to solve the above problems, the utility model provides a preparation device and method of plant granule, which has the advantages of low processing intensity of plant raw materials, outstanding sweet and smooth feeling, easy popularization and application, etc.
[0006] The technical scheme of the utility model is as follows:
[0007] The utility model discloses a preparation device of plant granule, which comprises the following components connected in sequence: a crushing and sieving device, a quantitative humidifier, a constant-temperature roaster and a sample reservoir.
[0008] The crushing and sieving device comprises a first storage bottle 6, wherein the upper end of the first storage bottle 6 is provided with a first feeding hopper 2, and the lower end is provided with a first discharge port 8 with a sieving control valve 7; the first storage bottle 6 is provided with a first crushing blade 4 and a second crushing blade 5 inside; the first feeding hopper 2 is provided with a first sealing cover 1 and a first control valve 3;
[0009] The quantitative humidifier comprises a second storage bottle 14, the upper end of which is provided with a second feeding funnel 9 with a second control valve 11, and the lower end of which is provided with a second discharge port 16 with a third control valve 15; a quantitative humidification controller 12 with a humidification control valve 10 is arranged on the side of the upper end of the second storage bottle 14; a stirrer 13 is arranged in the second storage bottle 14;
[0010] The constant-temperature roaster comprises a constant-temperature storage bottle 19, the upper end of which is provided with a third feeding funnel 17 with a fourth control valve 18, and the lower end of which is provided with a third discharge port 21 with a fifth control valve 20;
[0011] The sample reservoir comprises a third storage bottle 24, the upper end of which is provided with a fourth feeding funnel 22 with a sixth control valve 23;
[0012] The second feeding funnel 9 is connected with the first discharge port 8; the third feeding funnel 17 is connected with the second discharge port 16; and the fourth feeding funnel 22 is connected with the third discharge port 21.
[0013] Preferably, the first storage bottle 6 is provided with a second sealing cover 61, which is made of one of odorless high-temperature-resistant materials, polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber; and the volume of the first storage bottle 6 is 20L-200L.
[0014] Preferably, the first crushing blade 4 or the second crushing blade 5 is cross-shaped, and the rotating speed of the first crushing blade 4 or the second crushing blade 5 is 100-500 revolutions per minute.
[0015] Preferably, the screening control valve 7 is provided with a screen with a mesh diameter of 1-5mm.
[0016] Preferably, the second storage bottle 14 is provided with a third sealing cover 141, which is made of one of odorless high-temperature-resistant materials, polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber; and the volume of the second storage bottle 14 is 20L-200L.
[0017] Preferably, the water feeding speed of the quantitative humidification controller 12 is 10-100mL / min; and a small hole with a diameter of 5-25mm is arranged on the water outlet of the quantitative humidification controller 12.
[0018] Preferably, the sample stirrer 13 is cross-shaped, and the rotating speed of the sample stirrer 13 is 10-100 revolutions per minute.
[0019] Preferably, the constant-temperature storage bottle 19 is provided with a fourth sealing cover 191 made of odorless high-temperature-resistant material polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber; a heating element is arranged in the constant-temperature storage bottle 19; and the constant-temperature storage bottle 19 has a volume of 20L-200L.
[0020] Preferably, the third storage bottle 24 is provided with a fifth sealing cover 241 made of odorless high-temperature-resistant material polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber; and the third storage bottle 24 has a volume of 20L-200L.
[0021] The second aspect of the utility model discloses the preparation device for the preparation method of plant granules, comprising the following steps:
[0022] Take 2kg-150kg blocky plant raw materials, open the first sealing cover 1 and the first control valve 3, and pour the blocky plant raw materials into the first feeding hopper 2; start the first crushing blade 4 and the second crushing blade 5 to crush the blocky plant raw materials for 1-60 minutes; then open the screening control valve 7 to screen out the plant granules meeting the target particle size into the second feeding hopper 9; open the second control valve 11 to put the plant granules meeting the target particle size into the second storage bottle 14, start the quantitative humidification controller 12 to atomize water for 5-60 minutes, and simultaneously start the stirrer 13 to stir the plant granules to be uniformly mixed, and control the water activity to be 0.61-0.81; then open the third control valve 15 and the fourth control valve 18, and the humidified plant granules enter the constant-temperature storage bottle 19, the baking temperature is set to be 70 DEG C-140 DEG C, and the baking time is 5-25 minutes; then open the fifth control valve 20 and the sixth control valve 23, and the baked plant granules enter the third storage bottle 24; take away the fifth sealing cover 241 of the fourth feeding hopper 22 and the sixth control valve 23, and after the plant granules are cooled to room temperature, the sealing cover is added to be sealed and stored, and the plant granules are obtained.
[0023] The utility model has the advantages of the following:
[0024] 1. The plant granule preparation device of the utility model relates to components such as a feeding hopper, a storage bottle, a crushing blade, a control valve, a stirrer and a humidification controller, which are easily obtained in a laboratory; the device is self-assembled and has low cost.
[0025] 2, using the device of the utility model prepares plant granule, preparation step is simple, only needs four steps of crushing, humidifying, baking, cooling, step is simple, wide applicability. It is applicable to different kinds of blocky plant raw materials such as gualou, potato, yam, carrot, pumpkin, sweet potato, lotus root, sweet potato, taro, konjak to prepare sweet and moist plant granule, with low processing intensity of plant raw materials, sweet and moist feeling is outstanding;Combined with the device of the utility model, easy to popularize and apply. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is the structural schematic diagram of the crushing and screening device.
[0027] Figure 2 It is the structural schematic diagram of the quantitative humidifier.
[0028] Figure 3 It is the structural schematic diagram of the constant-temperature baker.
[0029] Figure 4 It is the structural schematic diagram of the sample reservoir.
[0030] Figure 5 It is the preparation device schematic diagram of the plant granule of the utility model.
[0031] In the drawing: 1-first sealing cover, 2-first feeding hopper, 3-first control valve, 4-first crushing blade, 5-second crushing blade, 6-first storage bottle, 61-second sealing cover, 7-screening control valve, 8-first discharge port, 9-second feeding hopper, 10-humidification control valve, 11-second control valve, 12-quantitative humidification controller, 13-agitator, 14-second storage bottle, 141-third sealing cover, 15-third control valve, 16-second discharge port, 17-third feeding hopper, 18-fourth control valve, 19-constant-temperature storage bottle, 191-fourth sealing cover, 20-fifth control valve, 21 third discharge port, 22-fourth feeding hopper, 23-sixth control valve, 24-third storage bottle, 241-fifth sealing cover. DETAILED DESCRIPTION
[0032] Those skilled in the art will understand that the following examples are only for illustrating the utility model and should not be regarded as limiting the scope of the utility model. If the specific technology or condition is not indicated in the examples, the technology or condition described in the literature in the art or according to the product manual is used. If the reagent or instrument is not indicated by the manufacturer, it is a conventional product that can be obtained by purchase.
[0033] The utility model will be further described below in connection with the drawings.
[0034] As Figures 1-5The utility model discloses a plant granule's preparation device, it includes the following components of sequentially connected: broken screen classifier, quantitative humidifier, constant temperature baker, sample reservoir, the broken screen classifier includes first storage bottle 6, first storage bottle 6 upper end is equipped with first feeding hopper 2, lower end is equipped with the first discharge port 8 of screen control valve 7, be equipped with first broken blade 4 and second broken blade 5 in first storage bottle 6, first feeding hopper 2 is equipped with first sealing cap 1 and first control valve 3, quantitative humidifier includes second storage bottle 14, second storage bottle 14 upper end is equipped with second feeding hopper 9 of second control valve 11, lower end is equipped with the second discharge port 16 of third control valve 15, is equipped with quantitative humidification controller 12 of humidification control valve 10 on second storage bottle 14 upper end side, be equipped with agitator 13 in second storage bottle 14, constant temperature baker includes constant temperature storage bottle 19, constant temperature storage bottle 19 upper end is equipped with third feeding hopper 17 of fourth control valve 18, lower end is equipped with third discharge port 21 of fifth control valve 20, sample reservoir includes third storage bottle 24, third storage bottle 24 upper end is equipped with fourth feeding hopper 22 of sixth control valve 23, second feeding hopper 9 connects first discharge port 8, third feeding hopper 17 connects second discharge port 16, fourth feeding hopper 22 connects third discharge port 21.
[0035] Wherein, first storage bottle 6 is equipped with second sealing cap 61, the material quality of second sealing cap 61 is one of the high-temperature-resistant material polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber without peculiar smell, the volume of first storage bottle 6 is 20L~200L.
[0036] Wherein, the first broken blade 4 or second broken blade 5 is cross-shaped, and the rotation speed of the first broken blade 4 or second broken blade 5 is 100-500 revolutions per minute.
[0037] Wherein, the screen control valve 7 is provided with a screen, and the mesh diameter is 1-5 mm.
[0038] Wherein, second storage bottle 14 is equipped with third sealing cap 141, the material quality of third sealing cap 141 is one of the high-temperature-resistant material polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber without peculiar smell, and the volume of second storage bottle 14 is 20L-200L.
[0039] Wherein, the water adding speed of the quantitative humidification controller 12 is 10-100 mL / min, and a small hole is arranged on the water outlet of the quantitative humidification controller 12, and the diameter of the small hole is 5-25 mm.
[0040] Wherein, the sample agitator 13 is cross-shaped, and the rotation speed is 10-100 revolutions per minute.
[0041] The constant-temperature storage bottle 19 is provided with a fourth sealing cover 191, the material of the fourth sealing cover 191 is one of odorless high-temperature-resistant material polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber, a heating element is arranged in the constant-temperature storage bottle 19, and the volume of the constant-temperature storage bottle 19 is 20L-200L.
[0042] The third storage bottle 24 is provided with a fifth sealing cover 241, the material of the fifth sealing cover 241 is one of odorless high-temperature-resistant material polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber, and the volume of the third storage bottle 24 is 20L-200L.
[0043] The preparation method for preparing the plant granules by using the device of the utility model is as follows:
[0044] Example 1: Pueraria granules are prepared, and the steps are as follows:
[0045] 10kg of Pueraria block raw materials are taken, the first sealing cover 1 and the first control valve 3 are opened, the above-mentioned block Pueraria block raw materials are poured into the first feeding hopper 2, the first crushing blade 4 and the second crushing blade 5 are started to crush the block Pueraria raw materials for 10 minutes, then the screening control valve 7 is opened to screen out Pueraria granules with a target particle size into the second feeding hopper 9, the second control valve 11 is opened to put the Pueraria granules with the target particle size into the second storage bottle 14, the quantitative humidification controller 12 is started to atomize water for 10 minutes, and the stirrer 13 is started to stir the Pueraria granules to be uniformly mixed, the water activity is controlled to be 0.70, then the third control valve 15 and the fourth control valve 18 are opened, the humidified Pueraria granules enter the constant-temperature storage bottle 19, the baking temperature is set to be 100 DEG C, and the baking time is 10 minutes, then the fifth control valve 20 and the sixth control valve 23 are opened, the baked Pueraria granules enter the third storage bottle 24, the fifth sealing cover 241 of the fourth feeding hopper 22 and the sixth control valve 23 is taken away, and the Pueraria granules are sealed and stored after being cooled to room temperature, and the Pueraria granules are obtained.
[0046] Example 2: the Pueraria granules obtained in example 1 are used for cigarette filters and cigarettes are manufactured to be tasted.
[0047] The Pueraria granules obtained in example 1 are put into a mouth rod forming device to be produced, cigarette filters containing Pueraria granules are obtained, and cigarettes are manufactured. Then nine experts are invited to taste. The results are as follows:
[0048] Compared with the cigarette using the granular material without the addition of pueraria granules, the cigarette using the pueraria granules obtained in Example 1 has a significant improvement in the sweet and smooth feeling of the cigarette smoke, which is 20% to 35%. Compared with the cigarette filter using the plant granules prepared by the traditional direct pulverization granulation method, the cigarette using the pueraria granules obtained in Example 1 has an improvement in the sweet and smooth feeling of the cigarette smoke by 15% to 32%, a reduction in the green and miscellaneous smell by 15% to 27%, and an increase in the richness of the cigarette smoke by 10% to 18%. Compared with the cigarette filter using the granules prepared by the traditional powder granulation method, the cigarette using the pueraria granules obtained in Example 1 has an improvement in the sweet and smooth feeling of the cigarette smoke by 16% to 27%, a reduction in the green and miscellaneous smell by 12% to 22%, an increase in the richness of the cigarette smoke by 12% to 17%, and no additional miscellaneous smell is generated, and the product quality is obviously improved.
[0049] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An apparatus for preparing plant granules, characterized in that It comprises sequentially connected components: a crushing and screening device, a quantitative humidifier, a constant temperature roaster, a sample reservoir; The crushing and screening device comprises a first storage bottle (6), the upper end of which is provided with a first feeding funnel (2), and the lower end is provided with a first discharge port (8) with a screening control valve (7), and the first storage bottle (6) is provided with a first crushing blade (4) and a second crushing blade (5) inside; the first feeding funnel (2) is provided with a first sealing cover (1) and a first control valve (3); The quantitative humidifier comprises a second storage bottle (14), the upper end of which is provided with a second feeding funnel (9) with a second control valve (11), and the lower end is provided with a second discharge port (16) with a third control valve (15); a quantitative humidification controller (12) with a humidification control valve (10) is provided on the upper end side of the second storage bottle (14); the second storage bottle (14) is provided with a stirrer (13) inside; The constant temperature roaster comprises a constant temperature storage bottle (19), the upper end of which is provided with a third feeding funnel (17) with a fourth control valve (18), and the lower end is provided with a third discharge port (21) with a fifth control valve (20); The sample reservoir comprises a third storage bottle (24), the upper end of which is provided with a fourth feeding funnel (22) with a sixth control valve (23); The second feeding funnel (9) is connected to the first discharge port (8); the third feeding funnel (17) is connected to the second discharge port (16); and the fourth feeding funnel (22) is connected to the third discharge port (21).
2. The apparatus for preparing plant granules according to claim 1, characterized in that, The first storage bottle (6) is provided with a second sealing cover (61), the material of which is one of polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber; the volume of the first storage bottle (6) is 20L-200L.
3. The apparatus for preparing plant granules according to claim 1, characterized in that, The first crushing blade (4) or the second crushing blade (5) is cross-shaped; the rotating speed of the first crushing blade (4) or the second crushing blade (5) is 100-500rpm.
4. The apparatus for preparing plant granules according to claim 1, characterized in that, The screening control valve (7) is provided with a screen with a mesh diameter of 1-5mm.
5. The apparatus for preparing plant pellets according to claim 1, wherein The second storage bottle (14) is provided with a third sealing cover (141), the material of which is one of polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber; the volume of the second storage bottle (14) is 20L-200L.
6. The apparatus for preparing plant pellets according to claim 1, wherein The water feeding speed of the quantitative humidification controller (12) is 10-100mL / min; the outlet of the quantitative humidification controller (12) is provided with a small hole with a diameter of 5-25mm.
7. The apparatus for preparing plant granules according to claim 1, characterized in that, The stirrer (13) is cross-shaped, and the rotating speed is 10-100rpm.
8. The apparatus for preparing plant pellets according to claim 1, wherein The constant temperature storage bottle (19) is provided with a fourth sealing cover (191), the material of which is one of polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber; a heating element is arranged in the constant temperature storage bottle (19); and the volume of the constant temperature storage bottle (19) is 20L-200L.
9. The apparatus for preparing plant granules according to claim 1, characterized in that, The third storage bottle (24) is provided with a fifth sealing cover (241), the material of the fifth sealing cover (241) is one of polytetrafluoroethylene / silicone rubber or polytetrafluoroethylene / butyl rubber; the volume of the third storage bottle (24) is 20L-200L.