Coating equipment

By using rubber rollers and tensioning components in the coating equipment, the problems of uneven substrate conveying and coating damage were solved, achieving reliable substrate conveying and coating uniformity, thus improving production quality.

CN223875438UActive Publication Date: 2026-02-06SUZHOU QINGTAO NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202520077520.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-02-06
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

In existing coating equipment, slippage easily occurs between the substrate and the traction roller, resulting in uneven substrate conveying speed. Furthermore, the excessive friction between the smoothing roller of the winding mechanism and the substrate damages the coating and affects production quality.

Method used

Rubber rollers are used as traction rollers and coating drive rollers to increase friction, and the tension of the substrate is adjusted by the tensioning assembly to avoid slippage; the smoothing roller in the winding mechanism is not driven by power, but only rotates under the influence of the substrate to reduce friction.

Benefits of technology

It achieves reliable and uniform delivery of the substrate, avoids uneven coating and coating damage, and improves production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating, in particular to coating equipment. The coating equipment provided by the utility model comprises an unwinding mechanism, a traction mechanism and a winding mechanism, the unwinding mechanism is used for releasing a base material, the traction mechanism is positioned at the downstream of the unwinding mechanism, the traction mechanism comprises a traction roller and a traction driving piece, the traction roller is a rubber roller, and the base material passes through and is wound on the traction roller; the output end of the traction driving part is in transmission connection with the traction roller, the traction driving part is used for driving the traction roller to rotate, the winding mechanism is arranged on the downstream of the traction mechanism and comprises a winding roller, a smoothing roller and a winding driving part, the output end of the winding driving part is in transmission connection with the winding roller, and the winding driving part is configured to drive the winding roller to rotate; and the base material is wound around the smoothing roller and is wound on the winding roller. The coating equipment can transport a base material at a constant speed, and the production quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to coating technology field especially relates to a coating equipment. BACKGROUND

[0002] The coating equipment mainly is coated on the substrate surface with some coating, through drying or drying makes the coating solidification, forms a thin film on the substrate. The coating equipment can be applied in many fields, for example, textile, building material, packaging and new energy battery field etc.

[0003] The existing coating equipment when carrying out coating to the substrate, need through the drive motor drive traction roll rotation, to make the traction roll traction substrate moves, to facilitate the coating of substrate. But the traction roll in the process of traction substrate moves, the substrate and the traction roll between easy to appear the phenomenon of skidding, cannot realize reliable, uniform speed transport to the substrate. In addition, when the coating equipment in the winding mechanism in winding coated substrate, the friction between the smoothing roller in the winding mechanism and the substrate is too large, easy to damage the coating on the substrate, lead to coating crack, greatly reduce the production quality.

[0004] Therefore, an urgent need for a coating equipment to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of coating equipment, to uniform speed, reliably transport substrate, improve production quality.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] A kind of coating equipment, comprising:

[0008] Winding-off mechanism for releasing substrate;

[0009] Traction mechanism, located downstream of the winding-off mechanism, including traction roll and traction driving part;The traction roll is rubber roller, the substrate passes and is arranged on the traction roll;The output of the traction driving part is drivingly connected with the traction roll, configured to drive the traction roll rotation;And

[0010] Winding mechanism, setting downstream of the traction mechanism, including winding roller, smoothing roller and winding driving part;The output of the winding driving part is drivingly connected with the winding roller, configured to drive the winding roller rotation;The substrate passes the smoothing roller and is wound on the winding roller.

[0011] As optional scheme, the arc length corresponding to the center angle of the substrate on the traction roll is arranged 180°-270°.

[0012] As optional scheme, the traction mechanism further includes:

[0013] a tensioning assembly, the moving base material being wound around the tensioning assembly, the tensioning assembly being configured to adjust the tensioning force of the base material.

[0014] As an option, the traction mechanism further comprises a traction mounting frame, the tensioning assembly comprises:

[0015] a tensioning drive arranged on the traction mounting frame;

[0016] a tension sensor roller rotatably arranged on the traction mounting frame, the moving base material being wound around the tension sensor roller, the tension sensor roller being configured to detect the tensioning force received by the wound base material, and the tension sensor roller being communicatively connected with the tensioning drive; and

[0017] a floating roller, the moving base material being wound around the floating roller, the floating roller being rotatably connected with the output end of the tensioning drive, the tensioning drive being configured to drive the floating roller to move towards or away from the traction mounting frame.

[0018] As an option, the coating device further comprises a coating mechanism, the coating mechanism being located downstream of the unwinding mechanism and upstream of the traction mechanism along the moving direction of the base material, the coating mechanism comprising a coating drive roller and a coating drive, the coating drive roller being a rubber roller, the base material being wound around the coating drive roller, the output end of the coating drive being drivingly connected with the coating drive roller, the coating drive being configured to drive the coating drive roller to rotate.

[0019] As an option, the central angle corresponding to the arc length of the base material wound around the coating drive roller is 180°-270°.

[0020] As an option, the coating mechanism further comprises:

[0021] a coating roller capable of abutting against the moving base material to apply paint to the moving base material.

[0022] As an option, the coating mechanism further comprises:

[0023] a coating mounting frame; and

[0024] a plurality of coating guide rollers, the plurality of coating guide rollers being arranged at intervals, each of the plurality of coating guide rollers being rotatably arranged on the coating mounting frame, the base material being wound around each of the plurality of coating guide rollers, the plurality of coating guide rollers being configured to guide the movement of the base material.

[0025] As an option, the coating device further comprises:

[0026] An oven mechanism is located downstream of the coating mechanism and upstream of the traction mechanism along the moving direction of the substrate, the substrate coated with paint is arranged in the oven mechanism, and the oven mechanism is configured to dry the paint coated on the substrate.

[0027] As an option, the oven mechanism comprises:

[0028] An oven is configured to dry the paint coated on the substrate, and the substrate coated with paint is arranged in the oven; and

[0029] A plurality of oven guide rollers are arranged at intervals, each of the oven guide rollers is rotatably installed in the oven, the substrate is arranged around each of the oven guide rollers, and the plurality of oven guide rollers are configured to guide the movement of the substrate in the oven.

[0030] The present application has the following beneficial effects:

[0031] The coating equipment provided by the present application effectively increases the friction between the traction roller and the substrate, avoids the phenomenon of slipping between the substrate and the traction roller, ensures that the substrate is reliably and uniformly conveyed, avoids the influence of the slipping phenomenon on the uniformity of paint coating, and ensures the coating quality. In addition, the coating equipment provided by the present application is provided with a winding mechanism, so that the substrate is wound around the flattening roller and wound on the winding roller. The flattening roller is not driven by a driving member, and only rotates under the driving of the substrate. The flattening effect of the flattening roller on the substrate is ensured, and the flattening roller is not driven by a driving member, so as to avoid the generation of a large friction force on the substrate, thereby damaging the paint on the substrate, and effectively improving the production quality. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 is a structural schematic diagram of the coating equipment provided by the present application;

[0033] Figure 2 is a structural schematic diagram of the traction mechanism provided by the present application;

[0034] Figure 3 is a structural schematic diagram of the coating mechanism provided by the present application.

[0035] In the drawings:

[0036] 10, substrate;

[0037] 1, unwinding mechanism; 11, unwinding roller; 12, unwinding mounting frame;

[0038] 2, traction mechanism; 21, traction roller; 22, traction mounting frame; 23, tensioning assembly; 231, tension sensor roller; 232, floating roller;

[0039] 3, winding mechanism; 31, winding mounting frame; 32, winding roller; 33, smoothing roller;

[0040] 4, coating mechanism; 41, coating drive roller; 42, coating roller; 43, coating mounting frame; 44, coating guide roller;

[0041] 5, oven mechanism; 51, baking oven; 52, baking guide roller. DETAILED DESCRIPTION

[0042] In order to make the technical problems solved by the utility model, the technical scheme adopted and the technical effects reached more clear, the technical scheme of the utility model will be further explained below in combination with the drawings and through specific embodiments.

[0043] In the description of the utility model, unless there is clear definition and limitation, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0044] In the utility model, unless there is clear definition and limitation, the first feature "on" or "below" the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0045] In the description of the embodiment, the terms "up", "down", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only used to distinguish in description, and have no special meaning.

[0046] As Figure 1As shown, the embodiment provides a coating device, which comprises a unwinding mechanism 1, a coating mechanism 4, an oven mechanism 5, a traction mechanism 2 and a winding mechanism 3, which are arranged in sequence along the moving direction of the base material 10, wherein the unwinding mechanism 1 comprises a unwinding roller 11, the base material 10 is wound on the unwinding roller 11, the unwinding roller 11 is used to release the base material 10, the coating mechanism 4 is used to coat the released base material 10, the oven mechanism 5 is used to dry the coating on the base material 10, the traction mechanism 2 is used to traction the released base material 10 to move, thereby providing the main power for the conveying of the base material 10, and the winding mechanism 3 is used to wind the base material 10 after coating and drying. The coating device provided by the embodiment cooperates the unwinding mechanism 1, the coating mechanism 4, the oven mechanism 5, the traction mechanism 2 and the winding mechanism 3 to complete the coating of the base material 10. Optionally, in the embodiment, the base material 10 can be a diaphragm, but is not limited thereto, and in other embodiments, the base material 10 can also be a pole piece or other articles.

[0047] Optionally, in the embodiment, as shown in Figure 1 , the unwinding mechanism 1 further comprises a unwinding mounting frame 12, and the unwinding roller 11 is rotatably mounted on the unwinding mounting frame 12. Optionally, in the embodiment, the unwinding mechanism 1 further comprises a unwinding driving member (not shown in the figure), which is arranged on the unwinding mounting frame 12, the output end of the unwinding driving member is in transmission connection with the unwinding roller 11, and the unwinding driving member is used to drive the unwinding roller 11 to rotate, so that the unwinding roller 11 can reliably release the wound base material 10. Optionally, the unwinding driving member can be a motor. In other embodiments, the unwinding roller 11 can not be provided with the unwinding driving member, the base material 10 is tractioned by the traction mechanism 2, and then the unwinding roller 11 is driven to rotate by the base material 10, so that the unwinding roller 11 releases the base material 10.

[0048] The existing coating device needs to drive the traction roller to rotate by a driving motor when coating the base material 10, so that the traction roller traction the base material 10 to move, so as to complete the coating of the base material 10. However, in the process of traction of the base material 10 by the traction roller, the base material 10 and the traction roller are prone to slipping, and the base material 10 cannot be reliably and uniformly transported. In addition, when the winding mechanism in the coating device winds the coated base material 10, the friction between the flattening roller in the winding mechanism and the base material 10 is too large, which can easily damage the coating on the base material 10, cause cracks in the coating, and greatly reduce the production quality.

[0049] In order to solve the above problems, in the embodiment, as shown in Figure 1 and Figure 2As shown in the figure, the traction mechanism 2 comprises a traction roller 21 and a traction driving element (not shown in the figure), the traction roller 21 is a rubber roller, the base material 10 passes and winds on the traction roller 21, the output end of the traction driving element is in transmission connection with the traction roller 21, the traction driving element is used for driving the traction roller 21 to rotate, so that the traction roller 21 pulls the released base material 10 to move along the moving direction of the base material 10, the winding mechanism 3 is arranged downstream of the traction mechanism 2, the winding mechanism 3 comprises a winding roller 32, a smoothing roller 33 and a winding driving element (not shown in the figure), the output end of the winding driving element is in transmission connection with the winding roller 32, the winding driving element is used for driving the winding roller 32 to rotate, and the base material 10 winds on the winding roller 32 through the smoothing roller 33. The coating equipment provided by the embodiment effectively increases the friction between the traction roller 21 and the base material 10 by designing the traction roller 21 that moves the released base material 10 in the traction mechanism 2 as a rubber roller, thereby avoiding the phenomenon of slipping between the base material 10 and the traction roller 21, ensuring that the base material 10 is reliably and uniformly conveyed, and avoiding the influence of the slipping phenomenon on the uniformity of the coating, thereby ensuring the coating quality. In addition, by arranging the winding mechanism 3, the base material 10 winds on the winding roller 32 through the smoothing roller 33, and the smoothing roller 33 is not driven by the driving element, and the smoothing roller 33 only rotates under the driving of the base material 10, which not only ensures the smoothing effect of the smoothing roller 33 on the base material 10, but also avoids that the smoothing roller 33 is driven by the driving element to generate a large friction force on the base material 10, thereby damaging the coating on the base material 10, and effectively improving the production quality. Alternatively, in the embodiment, the traction driving element and the winding driving element can both be driving motors. Alternatively, in the embodiment, the rubber roller can be a rubber roller.

[0050] Alternatively, in the embodiment, as shown in the figure, Figure 1 The smoothing roller 33 and the winding roller 32 are arranged at intervals along the moving direction of the base material 10, the winding mechanism 3 further comprises a winding mounting frame 31, the smoothing roller 33 is rotatably installed on the winding mounting frame 31, and the winding driving element is arranged on the winding mounting frame 31.

[0051] Alternatively, in the embodiment, as shown in the figure, Figure 2 The central angle corresponding to the arc length of the base material 10 wound on the traction roller 21 is 180°-270°. Alternatively, the central angle corresponding to the arc length of the base material 10 wound on the traction roller 21 can be 180°, 200°, 220°, 240°, 250°, 260° or 270°. The setting of the above values effectively ensures that the base material 10 is wound on the traction roller 21 to form a large wrap angle, further increases the friction between the traction roller 21 and the base material 10, and further ensures that the base material 10 is reliably and uniformly conveyed.

[0052] Optionally, in the embodiment, the traction mechanism 2 comprises two spaced traction rollers 21, each of which is driven by a corresponding traction drive, further ensuring the reliability of the movement of the base material 10. In other embodiments, the specific number of traction rollers 21 can be set according to requirements.

[0053] In the embodiment, as shown in Figure 2 , the traction mechanism 2 further comprises a tensioning assembly 23, the moving base material 10 is wound on the tensioning assembly 23, and the tensioning assembly 23 is used to adjust the tension of the base material 10, thereby ensuring that the base material 10 is reliably conveyed.

[0054] Optionally, in the embodiment, as shown in Figure 2 , the traction mechanism 2 further comprises a traction mounting frame 22, the traction drive is arranged on the traction mounting frame 22, the tensioning assembly 23 comprises a tensioning drive (not shown in the figure), a tension sensor roller 231, and a floating roller 232, the tensioning drive is arranged on the traction mounting frame 22, the tension sensor roller 231 is rotatably mounted on the traction mounting frame 22, the moving base material 10 is wound on the tension sensor roller 231, the tension sensor roller 231 is used to detect the tension of the wound base material 10, and the tension sensor roller 231 is in communication connection with the tensioning drive, the floating roller 232 is wound with the moving base material 10, and the floating roller 232 is rotatably connected with the output end of the tensioning drive, the tensioning drive drives the floating roller 232 to move towards or away from the traction mounting frame 22 according to the detection value of the tension sensor roller 231, so that the floating roller 232 rotates and abuts against the base material 10, thereby adjusting the tension of the base material 10. Optionally, in the embodiment, the tensioning drive can be a linear motor or a linear cylinder.

[0055] In the embodiment, as shown in Figure 1 and Figure 3 , along the moving direction of the base material 10, the coating mechanism 4 is located downstream of the unwinding mechanism 1 and upstream of the traction mechanism 2, the coating mechanism 4 comprises a coating drive roller 41 and a coating drive (not shown in the figure), wherein the coating drive roller 41 is a rubber roller, the moving base material 10 is wound on the coating drive roller 41, and the output end of the coating drive is in transmission connection with the coating drive roller 41, the coating drive is used to drive the coating drive roller 41 to rotate, so as to assist the traction roller 21 to move the released base material 10. By designing the coating drive roller 41 as a rubber roller, the friction between the coating drive roller 41 and the base material 10 is effectively increased, the slipping phenomenon between the base material 10 and the coating drive roller 41 is avoided, the base material 10 is reliably and uniformly conveyed, the uniformity of the paint coating is avoided due to the slipping phenomenon of the base material 10, and the coating quality is ensured. Optionally, in the embodiment, the rubber roller can be a rubber roller. Optionally, in the embodiment, the coating drive can be a drive motor.

[0056] In the embodiment, as shown in Figure 1 and Figure 3 The substrate 10 is arranged on the coating driving roller 41 with a central angle of 180°-270° corresponding to the arc length. Alternatively, the substrate 10 is arranged on the coating driving roller 41 with a central angle of 180°, 200°, 220°, 240°, 250°, 260° or 270°. The above numerical setting effectively ensures that the substrate 10 is arranged on the coating driving roller 41 with a large wrap angle, further increasing the friction between the coating driving roller 41 and the substrate 10, and further ensuring that the substrate 10 is reliably and uniformly transported.

[0057] In the embodiment, as shown in Figure 3 The coating mechanism 4 further comprises a coating roller 42, which can abut against the moving substrate 10 to coat the moving substrate 10. Alternatively, in the embodiment, the coating mechanism 4 further comprises an abutting driving member, the output end of the abutting driving member is rotationally connected with the coating roller 42, and the abutting driving member is used to drive the coating roller 42 to move so that the coating roller 42 abuts against the moving substrate 10. When the coating roller 42 is not needed to coat the substrate 10, the abutting driving member can drive the coating roller 42 to move away from the substrate 10. In the embodiment, the abutting driving member can be a linear motor or a linear cylinder.

[0058] In the embodiment, as shown in Figure 3 The coating mechanism 4 further comprises a coating mounting frame 43 and a plurality of coating guide rollers 44, the plurality of coating guide rollers 44 are arranged at intervals, each of the plurality of coating guide rollers 44 is rotationally mounted to the coating mounting frame 43, the substrate 10 is arranged on each of the plurality of coating guide rollers 44, and the plurality of coating guide rollers 44 are configured to guide the movement of the substrate 10. It should be noted that, in the embodiment, the coating driving member and the abutting driving member are both arranged on the coating mounting frame 43.

[0059] In the embodiment, as shown in Figure 1 Downstream of the coating mechanism 4 and upstream of the traction mechanism 2 along the moving direction of the substrate 10, the oven mechanism 5 is arranged, and the substrate 10 after being coated is arranged in the oven mechanism 5, so as to ensure that the oven mechanism 5 dries the coating on the substrate 10.

[0060] Alternatively, in the embodiment, the oven mechanism 5 comprises an oven 51 and a plurality of oven guide rollers 52, the substrate 10 after being coated is arranged in the oven 51, the oven 51 is used to dry the coating on the substrate 10, the plurality of oven guide rollers 52 are arranged at intervals, each of the plurality of oven guide rollers 52 is rotationally mounted in the oven 51, the substrate 10 is arranged on each of the plurality of oven guide rollers 52, and the plurality of oven guide rollers 52 are used to guide the movement of the substrate 10 in the oven 51.

[0061] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. For those skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and also impossible to exhaust all the implementation modes. Any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. A coating apparatus characterized by comprising: The coating device comprises: a unwinding mechanism (1) for releasing a base material (10); a traction mechanism (2) located downstream of the unwinding mechanism (1), comprising a traction roller (21) and a traction driving member; the traction roller (21) is a rubber roller, and the base material (10) passes through and is wound on the traction roller (21); the output end of the traction driving member is in transmission connection with the traction roller (21) and is configured to drive the traction roller (21) to rotate; and a winding mechanism (3) arranged downstream of the traction mechanism (2), comprising a winding roller (32), a smoothing roller (33) and a winding driving member; the output end of the winding driving member is in transmission connection with the winding roller (32) and is configured to drive the winding roller (32) to rotate; the base material (10) passes through the smoothing roller (33) and is wound on the winding roller (32).

2. The coating apparatus according to claim 1, characterized in that, The central angle corresponding to the arc length of the base material (10) wound on the traction roller (21) is 180°-270°.

3. The coating apparatus according to claim 1, wherein The traction mechanism (2) further comprises: a tensioning assembly (23) on which the moving base material (10) is wound, and the tensioning assembly (23) is configured to adjust the tension of the base material (10).

4. The coating apparatus according to claim 3, characterized in that The traction mechanism (2) further comprises a traction mounting frame (22), and the tensioning assembly (23) comprises: a tensioning driving member arranged on the traction mounting frame (22); a tension sensor roller (231) rotatably mounted on the traction mounting frame (22), on which the moving base material (10) is wound, the tension sensor roller (231) is configured to detect the tension of the wound base material (10), and the tension sensor roller (231) is in communication connection with the tensioning driving member; and a floating roller (232) on which the moving base material (10) is wound, the floating roller (232) is in rotational connection with the output end of the tensioning driving member, and the tensioning driving member is configured to drive the floating roller (232) to move towards or away from the traction mounting frame (22).

5. The coating apparatus according to any one of claims 1 to 4, characterized in that The coating device further comprises a coating mechanism (4) located downstream of the unwinding mechanism (1) and upstream of the traction mechanism (2) along the moving direction of the base material (10), the coating mechanism (4) comprises a coating driving roller (41) and a coating driving member, the coating driving roller (41) is a rubber roller, and the base material (10) is wound on the coating driving roller (41), the output end of the coating driving member is in transmission connection with the coating driving roller (41), and the coating driving member is configured to drive the coating driving roller (41) to rotate.

6. The coating apparatus according to claim 5, wherein The central angle corresponding to the arc length of the base material (10) wound on the coating driving roller (41) is 180°-270°.

7. The coating apparatus according to claim 5, wherein The coating mechanism (4) further comprises: A coating roller (42) capable of abutting against the moving substrate (10) to coat the moving substrate (10) with paint.

8. The coating apparatus according to claim 5, wherein The coating mechanism (4) further comprises: a coating mounting frame (43); and a plurality of coating guide rollers (44) arranged at intervals, each of the coating guide rollers (44) being rotatably mounted on the coating mounting frame (43), the substrate (10) being wound around each of the coating guide rollers (44), and the plurality of coating guide rollers (44) being configured to guide the movement of the substrate (10).

9. The coating apparatus according to claim 5, wherein The coating device further comprises: an oven mechanism (5) located downstream of the coating mechanism (4) and upstream of the traction mechanism (2) along the moving direction of the substrate (10), the substrate (10) coated with paint being threaded in the oven mechanism (5), and the oven mechanism (5) being configured to dry the paint coated on the substrate (10).

10. The coating apparatus according to claim 9, wherein The oven mechanism (5) comprises: an oven (51) in which the substrate (10) coated with paint is threaded, the oven (51) being configured to dry the paint coated on the substrate (10); and a plurality of oven guide rollers (52) arranged at intervals, each of the oven guide rollers (52) being rotatably mounted in the oven (51), the substrate (10) being wound around each of the oven guide rollers (52), and the plurality of oven guide rollers (52) being configured to guide the movement of the substrate (10) in the oven (51).