Casting cooling three-dimensional warehouse
By designing an automated cooling warehouse for castings, using a frame and beam structure, and incorporating conveyor rollers, trays, and air ducts, automated air cooling of castings is achieved. This solves the problems of large footprint and long cooling time associated with existing cooling methods, and improves production efficiency and space utilization.
Patent Information
- Application Number
- CN202520486302.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing casting cooling methods require a large area and have a long cooling time, which affects production efficiency and space utilization.
Design an automated cooling warehouse for castings, using a frame and beam structure, and equipped with conveyor rollers, casting trays, fans and air ducts to achieve automated air cooling and conveying of castings. Hot air is discharged through the air ducts, saving space and improving cooling efficiency.
It automates the casting cooling process, saves space, improves cooling efficiency, and reduces labor costs.
Smart Images

Figure CN223876061U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foundry equipment field, especially a kind of foundry cooling stereoscopic warehouse. BACKGROUND
[0002] With the popularization of automobile, the production and manufacturing of automobile parts are also more and more mature;Using sand core to carry out aluminum casting forming becomes a conventional production means, and cooling is needed after casting is completed;The conventional cooling method is to place the casting on the shelf for natural cooling, which naturally leads to long cooling time and large floor area, which is not conducive to efficient production and rational use of space in the factory, therefore, to provide a foundry cooling warehouse is the current problem to be solved. SUMMARY
[0003] Therefore, it is necessary to provide a foundry cooling stereoscopic warehouse which can save space and improve cooling efficiency.
[0004] To achieve the above-mentioned purpose, the inventor provides a foundry cooling stereoscopic warehouse, comprising: a rack, a plurality of layers of cross beams are arranged on the rack, a plurality of conveying rollers are arranged on the cross beams, the conveying rollers are connected with a driving motor, a plurality of foundry trays are arranged on the conveying rollers, a plurality of fans are arranged on one side of the foundry trays, and a plurality of air ducts are arranged on the other side of the foundry trays corresponding to the fans.
[0005] As a preferred structure of the utility model, the cross beams are four layers, conveying rollers are arranged on each of the four layers of cross beams, three foundry trays are arranged on each conveying roller, the fans are arranged on one side of the foundry trays on three of the four layers of cross beams, and the air ducts are arranged on the other side of the foundry trays.
[0006] As a preferred structure of the utility model, the three cross beams at the upper part are foundry cooling layers, the cross beam at the bottom is an empty tray backflow layer, the fans are arranged on one side of the foundry trays on the three cross beams at the upper part, the air ducts are three, each air duct vertically communicates with the three cross beams, the top of the three air ducts is provided with a converging air duct, and the converging air duct is provided with an external flange interface.
[0007] As a preferred structure of the utility model, a sand receiving hopper and a sand receiving tray are arranged below the empty tray backflow layer.
[0008] As a preferred structure of the utility model, the conveying rollers in the foundry cooling layer move in the same direction, and the conveying rollers in the empty tray backflow layer move in the opposite direction of the conveying rollers in the foundry cooling layer.
[0009] As a preferred structure of the utility model, a travel switch is arranged on each of the conveying rollers or cross beams on one side of the foundry trays.
[0010] As a preferred structure of the utility model, a blocking cylinder is arranged on the cross beam at the discharging end of the conveying roller.
[0011] Compared with the prior art, the above technical scheme has the following beneficial effects: the present scheme sets the rack, sets several layers of cross beams on the rack, sets the conveying roller, the casting tray, the fan and the air duct on the cross beam, and after the casting is completed, the high-temperature casting can be placed in the casting tray and conveyed to the conveying roller for air cooling in the stereoscopic warehouse, and the hot air is conveyed away through the air duct, so that the setting of the casting cooling stereoscopic warehouse not only saves the space, but also effectively improves the cooling efficiency; in addition, the casting after cooling can be automatically conveyed to the discharging end for discharging operation by the conveying roller, and the whole casting cooling process can be automatically processed, thereby further improving the efficiency and saving the labor cost. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 The figure is a schematic diagram of the overall structure of the casting cooling stereoscopic warehouse according to the embodiment.
[0013] Figure 2 The figure is a schematic diagram of the air duct structure according to the embodiment.
[0014] Figure 3 The figure is a schematic diagram of the casting cooling layer and the empty tray backflow layer structure according to the embodiment.
[0015] Figure 4 The figure is a schematic diagram of the local structure of the casting cooling stereoscopic warehouse according to the embodiment.
[0016] Figure 5 The figure is a schematic diagram of the conveying roller and the blocking cylinder according to the embodiment.
[0017] Explanation of reference signs:
[0018] 101, rack; 102, cross beam; 103, conveying roller; 104, driving motor; 105, casting tray; 106, fan; 107, air duct; 108, converging air duct; 109, external flange interface; 110, casting cooling layer; 111, empty tray backflow layer; 112, sand receiving hopper; 113, sand receiving tray; 114, travel switch; 115, blocking cylinder. DETAILED DESCRIPTION
[0019] To describe the technical content, structural features, purposes and effects of the technical scheme in detail, the following will be described in detail in combination with specific embodiments and the accompanying drawings.
[0020] As Figure 1 and Figure 2As shown, the embodiment provides a cast cooling stereoscopic warehouse, comprising: a rack 101, the rack 101 is provided with a plurality of layers of cross beams 102, the cross beams 102 are provided with conveying rollers 103, the conveying rollers 103 are connected with driving motors 104, the conveying rollers 103 are provided with a plurality of cast trays 105, a plurality of fans 106 are arranged on one side of the cast trays 105, and a plurality of air ducts 107 are arranged on the other side of the cast trays 105 corresponding to the fans 106.
[0021] As shown, Figures 1 to 4 In the specific implementation process of the embodiment, the cross beams 102 are four layers, the conveying rollers 103 are arranged on the four layers of cross beams 102 respectively, three cast trays 105 are arranged on each conveying roller 103, the fans 106 are arranged on one side of the cast trays 105 on three of the four layers of cross beams 102, and the air ducts 107 are arranged on the other side of the cast trays 105. In the embodiment, the three layers of cross beams 102 on the upper part are cast cooling layers 110, the cross beam 102 on the bottom is an empty tray backflow layer 111, the fans 106 are arranged on one side of the cast trays 105 on the three layers of cross beams 102 on the upper part, the air ducts 107 are three, each air duct 107 vertically communicates with the area where the three layers of cross beams 102 are located, the top of the three air ducts 107 is provided with a converging air duct 108, and the converging air duct 108 is provided with an external flange interface 109. The conveying rollers 103 located in the cast cooling layers 110 move in the same direction, and the conveying rollers 103 located in the empty tray backflow layer 111 move in the opposite direction of the conveying rollers 103 located in the cast cooling layers 110. When it is necessary to cool the high-temperature cast, first, the high-temperature cast is placed in the cast tray 105, the cast tray 105 in which the high-temperature cast is placed can be placed on the conveying roller 103 from the feeding end of the conveying roller 103 by using equipment such as a conveying frame, a conveying belt, and a forklift, the conveying roller 103 rotates to convey the cast tray 105 to the corresponding position, that is, three cast trays 105 can be placed in each cast cooling layer 110, and in the specific implementation process, a travel switch 114 can be arranged on the conveying roller 103 or the cross beam 102 on one side of the cast tray 105 respectively, whether the cast tray 105 moves to the position is detected through the travel switch 114, so that the situation that the cast collides due to not being in place is avoided. When the cast tray 105 moves to the position, the high-temperature cast in the cast tray 105 can be cooled by the fan 106, the high-temperature gas is discharged through the air duct 107, the converging air duct 108 and the external flange interface 109, and the cooled cast is conveyed away through the discharge end of the conveying roller 103, and can be taken away by a discharge frame, a conveying belt or manually; the cast tray 105 taken away can be conveyed to the feeding end of the conveying roller 103 through the empty tray backflow layer 111 to feed the high-temperature cast, so that the cast tray 105 is recycled.
[0022] In the implementation of the above embodiments, the three-layer casting cooling layer 110 can place 9 casting trays 105, each of which can place a high-temperature casting for cooling. In the loading and unloading process, the principle of first-in first-out is preferred, so as to ensure that the cooling time of each high-temperature casting is basically consistent, and the cooling effect is also basically consistent. Thus, the continuous cooling can be realized without stopping work for loading and unloading.
[0023] As shown in Figure 5 In some embodiments, in order to avoid the casting tray 105 at the unloading end of the conveying roller 103 from exceeding the placement area, a blocking cylinder 115 is arranged on the cross beam 102 at the unloading end of the conveying roller 103. When unloading is not required, the casting tray 105 at the unloading end of the conveying roller 103 can be limited on the conveying roller 103 by the blocking cylinder 115, so as to avoid exceeding the placement area and falling over.
[0024] In addition, in some embodiments, as shown in Figure 2 The high-temperature casting is provided with a sand core when the casting is completed. During the air cooling process of the fan 106, some sand particles will be blown off. Therefore, a sand collecting hopper 112 and a sand collecting tray 113 can be arranged below the empty tray backflow layer 111, so as to facilitate the cleaning of the falling sand.
[0025] It should be noted that although the above embodiments have been described in the present text, the patent protection scope of the present utility model is not limited thereby. Therefore, based on the innovative concept of the present utility model, the changes and modifications of the embodiments described in the present text, or the equivalent structure or equivalent process conversion made by using the contents of the present utility model specification and drawings, directly or indirectly apply the above technical solutions to other related technical fields, are all included in the patent protection scope of the present utility model.
Claims
1. A foundry cooling cube, characterized in that, Include: Frame, which is equipped with several layers of beams, the beams are equipped with conveying rollers, the conveying rollers are connected with driving motors, the conveying rollers are equipped with several casting trays, one side of the casting trays is equipped with several fans, the other side of the casting trays corresponding to the fans is equipped with several air ducts.
2. The foundry cooling cube of claim 1, wherein: The beams are four layers, the four layers of beams are respectively equipped with conveying rollers, each conveying roller is equipped with three casting trays, the fans are respectively arranged on one side of the casting trays of three layers of beams among the four layers of beams, and the air ducts are respectively arranged on the other side of the casting trays.
3. The foundry cooling cube of claim 2, wherein: The three layers of beams located at the upper part are casting cooling layers, the beam located at the bottom is an empty tray backflow layer, the fans are arranged on one side of the casting trays of the three layers of beams located at the upper part, the air ducts are three, each air duct vertically communicates with three layers of beams, the top of the three air ducts is provided with a converging air duct, and the converging air duct is provided with an external flange interface.
4. The foundry cooling cube of claim 3, wherein: A sand receiving hopper and a sand receiving disc are arranged below the empty tray backflow layer.
5. The foundry cooling cube of claim 3, wherein: The conveying rollers located at the casting cooling layer are consistent in the movement direction, and the conveying rollers located at the empty tray backflow layer are opposite to the conveying rollers located at the casting cooling layer in the movement direction.
6. The foundry cooling cubby of any one of claims 1 to 5, wherein: Stroke switches are respectively arranged on the conveying rollers or the beams located on one side of the casting trays.
7. The foundry cooling cubby house according to any one of claims 1 to 5, wherein: A blocking air cylinder is arranged on the beam located at the discharging end of the conveying roller.