Welding trolley for machining aluminum alloy subway chassis

By designing a welding vehicle for processing aluminum alloy subway underframes, and utilizing motor drive and an adjustable mounting structure, the problems of low welding efficiency and uneven quality were solved, achieving efficient and safe welding results.

CN223876376UActive Publication Date: 2026-02-06CRRC DALIAN CO LTD
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Patent Information

Application Number
CN202423286540.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-06
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing technologies for welding subway underframes are characterized by low efficiency, exposure of operators to fumes, uneven welding quality, and negative impacts on final product quality.

Method used

Design a welding vehicle for processing aluminum alloy subway underframes, comprising a base plate, wheels, a main plate, an mounting structure, and a welding torch. The position and angle of the welding torch are adjusted by a motor drive and an adjustable mounting structure to ensure welding quality and safety.

Benefits of technology

It improved welding efficiency, reduced health risks to operators, ensured welding quality of symmetrical parts, and enhanced the production quality of subway underframes.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223876376U_ABST
    Figure CN223876376U_ABST
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Abstract

The utility model discloses a welding vehicle for processing an aluminum alloy subway chassis, which comprises a bottom plate, wheels are arranged on both sides of the bottom plate, the wheels are rotatably connected with the bottom plate, a main body plate is arranged on the bottom plate, a connecting rod is arranged at the upper end of the main body plate, a mounting structure is arranged on the connecting rod, and the mounting structure is connected with the main body plate. A plurality of groups of mounting structures are arranged, so that the whole welding vehicle is convenient to move; the mounting structure comprises a mounting pipe, a mounting frame, a movable frame and a rotating block, a fixed block is arranged on the rotating block, a welding gun is fixedly arranged on the fixed block, the mounting frame is connected with the mounting pipe, the rotating block is arranged on the movable frame, a partition plate is arranged at the side end of the bottom plate, the partition plate is fixedly connected with the bottom plate, and the welding gun is arranged on the movable frame. And the welding position and angle are convenient to adjust through the mounting structure.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the subway chassis production field more specifically, it relates to a kind of welding car for aluminium alloy subway chassis processing. BACKGROUND

[0002] Subway is very common in people's life, people's travel cannot leave subway, and the speed of subway is relatively faster than general ground traffic, thereby greatly shortening the travel time of people, and the body of subway car is often welded by aluminium alloy material, and in the welding process of subway chassis, workers generally hold welding tools to weld the chassis, and the welding efficiency is related to the proficiency of operator, so the welding efficiency is low, and the smoke generated in the welding process also causes harm to the health of personnel, and in the welding process, there are often a large number of symmetrical positions to be welded, and the operator can only weld one position at a time, so in the welding process, the welding quality of symmetrical positions is different, thereby affecting the forming quality of subway chassis, and the production of subway support is inconvenient. SUMMARY

[0003] (I) technical problem solved

[0004] In view of the problems in the prior art, the utility model provides a welding car for aluminium alloy subway chassis processing to solve the technical problems mentioned in the background art.

[0005] (II) technical scheme

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of welding car for aluminium alloy subway chassis processing, including bottom plate, the both sides of the bottom plate are provided with wheel, the wheel is rotatably connected between bottom plate, main plate is provided on the bottom plate, the upper end of the main plate is provided with connecting rod, the connecting rod is provided with mounting structure, the mounting structure is provided with multiple groups, so as to facilitate the movement of the whole welding car;

[0007] The mounting structure includes mounting pipe, mounting frame, moving frame and rotating block, the rotating block is provided with fixed block, the fixed block is fixedly provided with welding gun, the mounting frame is connected between mounting pipe, the rotating block is arranged on the moving frame, the side end of the bottom plate is provided with partition, the partition is fixedly connected between bottom plate, the position and angle of welding are adjusted by mounting structure.

[0008] The utility model further sets up, the lower end of the main plate is fixedly provided with connecting block, the connecting hole is opened on the bottom plate, the connecting block and the connecting hole are matched with each other, the connecting column is rotatably connected between connecting hole by bearing, so as to facilitate the rotation of main plate, change the position of mounting structure and welding gun.

[0009] The utility model further sets up, fixedly set up mounting piece on the main part board upper end, the connecting rod sets up between two mounting pieces, rotating connection between the connecting rod and mounting piece, the side end of connecting rod and mounting piece all are set with cooperation hole, cooperation hole is provided with screw thread, so as to be convenient for through connecting rod and install structure to lie down or stand up.

[0010] The utility model further sets up, the mounting pipe rotatable sets up on the connecting rod, the lower end of mounting frame is fixedly set up with mounting rod, the mounting rod movably sets up in the mounting pipe, the movable frame sets up on the mounting frame, the fixed block rotatable sets up on the rotating block, so as to be convenient for the whole installation structure.

[0011] The utility model further sets up, all set up rotating hole on connecting rod, movable frame and rotating block, mounting pipe, rotating block and fixed block all are fixedly set up with rotating column, rotating column and rotating hole between each other cooperate, rotating connection between rotating column and rotating hole, so as to be convenient for mounting pipe, rotating block and fixed block rotation change the position and angle of welding torch.

[0012] The utility model further sets up, movable frame and rotating block all are fixedly set up with second motor, and the output of second motor is connected between rotating column, second motor is provided with a plurality of, so as to drive mounting pipe, rotating block and fixed block rotation through second motor.

[0013] The utility model further sets up, all set up first positioning hole on mounting pipe and mounting rod, all set up second positioning hole on mounting pipe and connecting rod, first positioning hole and second positioning hole all set up a plurality of, first positioning hole and second positioning hole all are provided with screw thread, so as to be convenient for the position of mounting rod extension length and mounting pipe rotation to be fixed.

[0014] The utility model further sets up, the threaded rod rotatable is set up on mounting frame, the threaded rod passes through movable frame, and the threaded connection between threaded rod and movable frame, first motor is fixedly set up on mounting frame, and the output of first motor is connected between threaded rod, so as to drive movable frame to move on mounting frame.

[0015] (Three) beneficial effects

[0016] Compared with the prior art, the utility model provides a kind of welding car for aluminum alloy subway chassis processing, with following beneficial effects:

[0017] 1. This utility model sets up a base plate, a main plate, and an installation structure at the upper part of the main plate. A welding gun is installed on the installation structure, and the entire welding vehicle is moved by the rotation of the wheels and the base plate. The welding gun on the installation structure is used to weld the subway underframe, thereby reducing the contact between personnel and the welding position, ensuring the safety of the operators, and facilitating the use when welding the subway underframe.

[0018] 2. This utility model, by setting up an installation structure, allows for the simultaneous welding of the symmetrical structure of the subway underframe by rotating the main body plate and the mounting pipe. The position of the main body plate is maintained by the damping between the main body plate and the base plate. The installation structure is adjusted to make it symmetrical, and the welding gun is directed to the welding area. Thus, the structure on the subway underframe is welded simultaneously by the welding guns on the two installation structures, thereby improving the welding quality and effect of the symmetrical parts and facilitating high-quality production of the subway underframe.

[0019] 3. This utility model, through the setting of an installation structure, allows for adjustment of the installation structure according to different welding positions. To achieve the desired position, the installation tube is rotated to change the orientation of the installation frame. Bolts are inserted into the second positioning hole to fix the position of the installation tube. To fix the height of the installation frame and welding torch, the installation rod is pulled out of the installation tube according to the required welding height. A motor on the rotating block drives the fixed block to rotate, thereby changing the longitudinal angle of the welding torch. A motor on the moving frame drives the rotating block to rotate, changing the lateral angle of the welding torch. A threaded rod on the installation frame rotates the moving frame, thereby changing the extension distance of the welding torch. This facilitates welding at the required position and allows for easy adjustment of the entire welding vehicle as needed. Attached Figure Description

[0020] Figure 1 A schematic diagram of the overall structure of a welding vehicle used for processing aluminum alloy subway underframes;

[0021] Figure 2 This is a schematic diagram of the mating structure of the bottom plate, main plate, and connecting rod of a welding car for processing aluminum alloy subway underframes;

[0022] Figure 3 This is a schematic diagram of the installation structure of a welding vehicle used for processing aluminum alloy subway chassis.

[0023] Figure 4 A schematic diagram of the assembly structure of a welding car for processing aluminum alloy subway underframes;

[0024] Figure 5 This is a schematic diagram of the mating structure of the mounting pipe and mounting bracket of a welding car used for processing aluminum alloy subway underframes.

[0025] In the figure: 1, the base plate; 2, the wheel; 3, the main body plate; 4, the connecting rod; 5, the mounting pipe; 6, the mounting frame; 7, the moving frame; 8, the rotating block; 9, the fixed block; 10, the welding gun; 11, the partition; 12, the connecting block; 13, the connecting hole; 14, the mounting piece; 15, the matching hole; 16, the mounting rod; 17, the rotating hole; 18, the rotating column; 19, the second motor; 20, the first positioning hole; 21, the second positioning hole; 22, the threaded rod; 23, the first motor. DETAILED DESCRIPTION

[0026] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0028] In the present application, unless otherwise stated, the directions used such as "up, down" are generally with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravity direction; similarly, for the convenience of understanding and description, "left, right" is generally with respect to the left and right shown in the drawings; "inner, outer" refers to the inner and outer with respect to the contour of each component itself, but the above directional words are not used to limit the present application.

[0029] Please refer to Figures 1-5 A kind of welding car for aluminum alloy subway chassis processing, including base plate 1, both sides of base plate 1 are provided with wheel 2, wheel 2 is rotatably connected between base plate 1, base plate 1 is provided with main body plate 3, main body plate 3 upper end is provided with connecting rod 4, connecting rod 4 is provided with mounting structure, mounting structure is provided with multiple groups;

[0030] Mounting structure includes mounting pipe 5, mounting frame 6, moving frame 7 and rotating block 8, rotating block 8 is provided with fixed block 9, fixed block 9 is fixedly provided with welding gun 10, mounting frame 6 is connected between mounting pipe 5, rotating block 8 is set on moving frame 7, the side end of base plate 1 is provided with partition 11, partition 11 is fixedly connected between base plate 1.

[0031] In the present embodiment, the bottom structure of the entire welding car is formed by base plate 1, wheel 2 and main body plate 3, so as to facilitate the movement of the entire welding car.

[0032] More specifically, while installing welding gun 10 through mounting structure, it is convenient to adjust the position and angle of welding gun 10 as needed, so as to facilitate welding.

[0033] Please refer to Figures 1-5As an embodiment of adjusting the position of the welding gun 10 according to the welding position: the mounting pipe 5 is rotatably arranged on the connecting rod 4, the lower end of the mounting frame 6 is fixedly provided with a mounting rod 16, the mounting rod 16 is movably arranged in the mounting pipe 5, the moving frame 7 is arranged on the mounting frame 6, the fixed block 9 is rotatably arranged on the rotating block 8, the connecting rod 4, the moving frame 7 and the rotating block 8 are all provided with rotating holes 17, the mounting pipe 5, the rotating block 8 and the fixed block 9 are all fixedly provided with rotating columns 18, the rotating columns 18 and the rotating holes 17 are matched with each other, the rotating columns 18 and the rotating holes 17 are rotatably connected, the moving frame 7 and the rotating block 8 are both fixedly provided with second motors 19, the output ends of the second motors 19 are connected with the rotating columns 18, the second motors 19 are provided with multiple, the mounting pipe 5 and the mounting rod 16 are both provided with first positioning holes 20, the mounting pipe 5 and the connecting rod 4 are both provided with second positioning holes 21, the first positioning holes 20 and the second positioning holes 21 are both provided with multiple, the first positioning holes 20 and the second positioning holes 21 are both provided with threads, the mounting frame 6 is rotatably provided with a threaded rod 22, the threaded rod 22 passes through the moving frame 7, the threaded rod 22 is threadedly connected with the moving frame 7, the mounting frame 6 is fixedly provided with a first motor 23, the output end of the first motor 23 is connected with the threaded rod 22;

[0034] Specifically, when adjusting the mounting structure according to different welding positions, according to the required position, rotating the mounting pipe 5, changing the orientation of the mounting frame 6, inserting the bolt into the second positioning hole 21, fixing the position of the mounting pipe 5, according to the required height of welding, pulling out the mounting rod 16 from the mounting pipe 5, and inserting the bolt into the first positioning hole 20, fixing the height of the mounting frame 6 and the welding gun 10, rotating the fixed block 9 through the motor arranged on the rotating block 8, thereby changing the longitudinal angle of the welding gun 10, rotating the rotating block 8 through the motor arranged on the moving frame 7, changing the transverse angle of the welding gun 10, rotating the moving frame 7 through the threaded rod 22 arranged on the mounting frame 6, thereby changing the extension distance of the welding gun 10.

[0035] Please refer to Figures 1-5 As an embodiment of welding on the symmetrical position of the base frame: the lower end of the main plate 3 is fixedly provided with a connecting block 12, the base plate 1 is provided with a connecting hole 13, the connecting block 12 and the connecting hole 13 are matched with each other, the connecting block 12 and the connecting hole 13 are rotatably connected through a bearing, the upper end of the main plate 3 is fixedly provided with a mounting piece 14, the connecting rod 4 is arranged between the two mounting pieces 14, the connecting rod 4 and the mounting piece 14 are rotatably connected, the side ends of the connecting rod 4 and the mounting piece 14 are both provided with matching holes 15, and the matching holes 15 are provided with threads;

[0036] Specifically, when welding the symmetrical structure of the subway chassis, the main plate 3 and the mounting pipe 5 are rotated respectively, the position of the main plate 3 is kept through the damping between the main plate 3 and the bottom plate 1, the mounting structure is adjusted to be symmetrical, the welding gun 10 is directed to the welding position, and then the structure on the subway chassis is simultaneously welded through the welding gun 10 on the two mounting structures.

[0037] In summary, the whole is used:

[0038] When the mounting structure is adjusted according to different welding positions, the mounting pipe 5 is rotated according to the required position, the orientation of the mounting frame 6 is changed, the bolt is inserted into the second positioning hole 21 to fix the position of the mounting pipe 5, the mounting rod 16 is pulled out of the mounting pipe 5 according to the required height for welding, the bolt is inserted into the first positioning hole 20 to fix the height of the mounting frame 6 and the welding gun 10, the fixed block 9 is rotated through the motor arranged on the rotating block 8 to change the longitudinal angle of the welding gun 10, the rotating block 8 is rotated through the motor arranged on the moving frame 7 to change the transverse angle of the welding gun 10, and the moving frame 7 is rotated through the threaded rod 22 arranged on the mounting frame 6 to change the extension distance of the welding gun 10.

[0039] When the symmetrical structure of the subway chassis is welded, the main plate 3 and the mounting pipe 5 are rotated respectively, the position of the main plate 3 is kept through the damping between the main plate 3 and the bottom plate 1, the mounting structure is adjusted to be symmetrical, the welding gun 10 is directed to the welding position, and then the structure on the subway chassis is simultaneously welded through the welding gun 10 on the two mounting structures.

[0040] In all the schemes mentioned above, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut cooperation connection, bolt or screw connection or other known connection mode, which will not be described one by one, and the preferred connection is welding when it is mentioned in the above. Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A welding vehicle for processing aluminum alloy subway underframe, comprising a bottom plate (1), characterized in that: Both sides of the bottom plate (1) are provided with wheels (2), the wheels (2) are rotatably connected between the bottom plate (1), the bottom plate (1) is provided with a main plate (3), the upper end of the main plate (3) is provided with a connecting rod (4), the connecting rod (4) is provided with a mounting structure, the mounting structure is provided with multiple groups; The mounting structure comprises an installation pipe (5), an installation frame (6), a moving frame (7) and a rotating block (8), the rotating block (8) is provided with a fixed block (9), the fixed block (9) is fixedly provided with a welding gun (10), the installation frame (6) is connected between the installation pipe (5), the rotating block (8) is arranged on the moving frame (7), the side end of the bottom plate (1) is provided with a partition plate (11), and the partition plate (11) is fixedly connected with the bottom plate (1).

2. The welding vehicle for processing aluminum alloy subway underframe according to claim 1, characterized in that: The lower end of the main plate (3) is fixedly provided with a connecting block (12), the bottom plate (1) is provided with a connecting hole (13), the connecting block (12) and the connecting hole (13) are matched with each other, and the connecting block (12) and the connecting hole (13) are rotatably connected through a bearing.

3. The welding vehicle for processing aluminum alloy subway underframe according to claim 1, characterized in that: The upper end of the main plate (3) is fixedly provided with a mounting piece (14), the connecting rod (4) is arranged between the two mounting pieces (14), the connecting rod (4) and the mounting piece (14) are rotatably connected, and the side ends of the connecting rod (4) and the mounting piece (14) are both provided with a matched hole (15).

4. The welding vehicle for processing aluminum alloy subway underframe according to claim 1, characterized in that: The installation pipe (5) is rotatably arranged on the connecting rod (4), the lower end of the installation frame (6) is fixedly provided with an installation rod (16), the installation rod (16) is movably arranged in the installation pipe (5), the moving frame (7) is arranged on the installation frame (6), and the fixed block (9) is rotatably arranged on the rotating block (8).

5. The welding vehicle for processing aluminum alloy metro underframe according to claim 4, characterized in that: The connecting rod (4), the moving frame (7) and the rotating block (8) are all provided with a rotating hole (17), the installation pipe (5), the rotating block (8) and the fixed block (9) are all fixedly provided with a rotating column (18), the rotating column (18) and the rotating hole (17) are matched with each other, and the rotating column (18) and the rotating hole (17) are rotatably connected.

6. The welding vehicle for processing aluminum alloy subway underframe according to claim 5, characterized in that: The moving frame (7) and the rotating block (8) are both fixedly provided with a second motor (19), the output end of the second motor (19) is connected with the rotating column (18), and the second motor (19) is provided with multiple groups.

7. The welding vehicle for processing aluminum alloy metro underframe according to claim 4, characterized in that: The installation pipe (5) and the installation rod (16) are both provided with a first positioning hole (20), the installation pipe (5) and the connecting rod (4) are both provided with a second positioning hole (21), the first positioning hole (20) and the second positioning hole (21) are both provided with multiple groups, and the first positioning hole (20) and the second positioning hole (21) are both provided with threads.

8. The welding vehicle for processing aluminum alloy subway underframe according to claim 4, characterized in that: A threaded rod (22) is rotatably arranged on the mounting frame (6), the threaded rod (22) passes through the moving frame (7), and the threaded rod (22) is in threaded connection with the moving frame (7); a first motor (23) is fixedly arranged on the mounting frame (6), and an output end of the first motor (23) is connected with the threaded rod (22).