Efficient vibrating self-compacting equipment
By designing a high-efficiency self-compacting vibratory compactor, and utilizing air pump decompression and automated positioning of lifting support rollers, the problem of insufficient decompression and venting of vibrators was solved, achieving rapid solidification and efficient vibration of concrete.
Patent Information
- Application Number
- CN202520430059.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-12
AI Technical Summary
Existing vibrators lack the effect of decompression and accelerated exhaust, resulting in inconvenience for rapid and automated vibration of different molds and low efficiency.
A high-efficiency vibratory self-compacting device was designed. It uses an air pump to extract air and reduce pressure, combined with lifting support rollers and conveyor belts, to achieve automated positioning and vibration of the molding die. It is equipped with a solenoid valve for air circulation control.
It enables the rapid and efficient removal of air mixed in with concrete, improves vibration efficiency, reduces air bubbles, and ensures rapid concrete setting.
Smart Images

Figure CN223877180U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to concrete processing technical field, more specifically, it is especially related to a kind of efficient vibration self-compacting equipment. BACKGROUND
[0002] Self-compacting concrete is a kind of good fluidity concrete, can be formed by gravity, exclude internal inclusion mixed bubble, high performance is generated after natural solidification, generally filled into mold, and after solidification, wallboard wall brick structure is built, and then it can be applied to construction, without vibration, but natural efficiency is low, if efficient production is needed, vibration is needed.
[0003] Based on the above, the currently used vibration structure is mainly inserted into concrete by rod vibrator, and vibration is realized by using built-in motor to generate vibration, the vibrator body lacks the effect of pressure reduction and accelerated exhaust, and it is inconvenient to quickly and automatically vibrate different molds. UTILITY MODEL CONTENT
[0004] To solve the above technical problems, the utility model provides a kind of efficient vibration self-compacting equipment to solve the problem that the vibrator body lacks the effect of pressure reduction and accelerated exhaust in the background technology, and it is inconvenient to quickly and automatically vibrate different molds.
[0005] The purpose and effect of the efficient vibration self-compacting equipment of the utility model are achieved by the following specific technical means:
[0006] An efficient vibration self-compacting equipment, including conveying table, the top rear side of conveying table is fixedly provided with L-shaped frame, the top of L-shaped frame is folded forward, the bottom of folding part is fixedly provided with pumping control cylinder, the bottom of pumping control cylinder is fixedly provided with sealing plate;The top of the front side of L-shaped frame is fixedly provided with air pump;Rotary frame is provided with conveying belt outside conveying table, and the main body of conveying belt is grid format structure;The bottom of conveying table is fixedly provided with four groups of lower electric cylinders, and the telescopic end of lower electric cylinder is fixedly provided with tray;The middle top of pumping control cylinder is fixedly provided with upper electric cylinder, and the telescopic end of upper electric cylinder is fixedly provided with sliding block, and sliding block slides in pumping control cylinder in cooperation with guide rail;The bottom of sliding block is fixedly provided with vibrator;Auxiliary support roller is rotatably arranged on the top of the two sides of conveying table.
[0007] Further, the bottom of the sealing plate is fixedly provided with a sealing ring;The top front side of sealing plate is fixedly connected with electromagnetic valve.
[0008] Further, the main body of tray is U-shaped structure, and lifting support roller is rotatably arranged on the top of the middle of tray;When lower electric cylinder is retracted, the top of lifting support roller and auxiliary support roller is aligned.
[0009] Further, the tray can pass through the grid hole of the conveying belt.
[0010] Further, the air suction end of the air pump is connected with the pipeline arranged above the rear side of the suction control cylinder.
[0011] Further, the shock absorbing rubber block is fixed between the bottom of the sliding block and the vibrator.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] The equipment has the effect of pressure reduction and accelerated exhaust, the plastic mold is lifted by the lifting support roller, the plastic mold is sealed after contacting the sealing ring, and the vibrator is started to vibrate, air is extracted by the air pump to reduce pressure, and air mixed in the concrete is accelerated to be exhausted, so that the air mixed in the concrete is discharged more quickly and efficiently, the air bubbles of the concrete are reduced, and the concrete is shaped in the plastic mold more quickly.
[0014] The conveying belt provides the feeding function, the auxiliary support roller and the lifting support roller are combined, the plastic mold can be directly horizontally carried, the plastic mold is moved to the vibrating position for sealing and vibrating, manual positioning is not needed, and when the plastic mold is lifted, the conveying belt can also assist in limiting movement and keep the position of the plastic mold.
[0015] The electromagnetic valve can be selected to use in different modes, air can be backfilled by the electromagnetic valve when reducing pressure, air is extracted by directly opening the electromagnetic valve, air circulation can be provided, different effects can be realized, the plastic mold is sealed after contacting the sealing ring, and the sealing property is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a three-dimensional structure schematic diagram of the utility model.
[0017] Figure 2 It is a side view structure schematic diagram of the utility model.
[0018] Figure 3 It is a three-dimensional sectional structure schematic diagram of the utility model.
[0019] Figure 4 It is a side view structure schematic diagram of the utility model. Figure 3
[0020] Figure 5 It is a side sectional structure schematic diagram of the utility model.
[0021] In the figure, the corresponding relationship between the component name and the drawing number is as follows:
[0022] 1, conveying table; 101, L-shaped frame; 102, suction control cylinder; 103, sealing plate; 104, sealing ring; 105, electromagnetic valve; 106, auxiliary supporting roller; 2, air pump; 3, conveying belt; 4, lower electric cylinder; 401, tray; 402, lifting supporting roller; 5, upper electric cylinder; 501, sliding block; 6, vibrator; 7, shaping mold. DETAILED DESCRIPTION
[0023] The embodiments of the present application will be further described in detail below with reference to the drawings and examples.
[0024] Example 1:
[0025] As shown in the accompanying Figure 1 to the accompanying Figure 5 As shown:
[0026] The utility model provides a kind of high-efficiency vibration self-compacting equipment, including conveying table 1, the top rear side of conveying table 1 is fixedly arranged with L-shaped frame 101, the top of L-shaped frame 101 is folded forward, and the bottom of the folding place is fixedly arranged with suction control cylinder 102, and the bottom of suction control cylinder 102 is fixedly arranged with sealing plate 103;The top of the front side of L-shaped frame 101 is fixedly arranged with air pump 2;The outer rotating frame of conveying table 1 is provided with conveying belt 3, and the main body of conveying belt 3 is grid format structure;The bottom of conveying table 1 is fixedly arranged with four groups of lower electric cylinder 4, and the telescopic end of lower electric cylinder 4 is fixedly arranged with tray 401;The middle top of suction control cylinder 102 is fixedly arranged with upper electric cylinder 5, and the telescopic end of upper electric cylinder 5 is fixedly arranged with sliding block 501, and sliding block 501 is slid in suction control cylinder 102 in cooperation with guide rail;The bottom of sliding block 501 is fixedly arranged with vibrator 6;The top both sides of conveying table 1 are rotationally arranged with auxiliary supporting roller 106, and shaping mold 7 is placed above auxiliary supporting roller 106.
[0027] Among them, the bottom of sealing plate 103 is fixedly arranged with sealing ring 104;The top front side of sealing plate 103 is fixedly connected with electromagnetic valve 105.
[0028] Among them, the main body of tray 401 is U-shaped structure, and the top middle of tray 401 is rotationally arranged with lifting supporting roller 402;When lower electric cylinder 4 is retracted, the top of lifting supporting roller 402 and auxiliary supporting roller 106 is aligned.
[0029] Among them, tray 401 can pass through the grid hole of conveying belt 3.
[0030] Among them, the suction end of air pump 2 is connected with the upper rear side of suction control cylinder 102 by pipeline.
[0031] Among them, damping rubber block is fixedly arranged between the bottom of sliding block 501 and vibrator 6.
[0032] As shown in the accompanying Figures 1-5As shown, the self-compacting concrete is poured into the shaping mold 7, the shaping mold 7 is carried to above the conveying table 1, is placed into the gap of the conveying belt 3, and is supported through the auxiliary supporting roller 106;
[0033] The length of the conveying belt 3 and the conveying table 1 is customized as required, the conveying belt 3 is installed with four groups of conveying rollers, and a motor is arranged to provide driving; the conveying belt 3 is driven to rotate through the motor, the conveying belt 3 drives the shaping mold 7 to move, the shaping mold 7 moves above each group of auxiliary supporting rollers 106, when the shaping mold 7 moves above the lifting supporting roller 402, the lower electric cylinder 4 is started to drive the tray 401 to rise, and the shaping mold 7 is lifted through the lifting supporting roller 402; the shaping mold 7 is sealed after contacting the sealing ring 104;
[0034] During this period, the auxiliary limiting movement of the conveying belt 3 is used to prevent the shaping mold 7 from deviating;
[0035] The upper electric cylinder 5 is started to drive the sliding block 501 and the vibrator 6 to descend, the vibrator 6 is inserted into the concrete, and the vibrator 6 is started to vibrate, air is extracted through the air pump 2 to reduce pressure, the pressure is reduced to 850-900 hPa, air doped in the concrete is accelerated to be removed, after the air extraction is completed, the upper electric cylinder 5 is reset, the electromagnetic valve 105 is opened to refill air, and then the shaping mold 7 is lowered to complete vibration, and the vibration time is 20-30 seconds each time.
[0036] Embodiment 2:
[0037] Based on the embodiment 1, a cycle mode can be selected, during the vibration process, the electromagnetic valve 105 is directly opened, air is extracted through the air pump 2 to generate airflow, water evaporation is accelerated to be removed, and the self-compacting concrete is more quickly solidified, and the vibration time can be appropriately prolonged during this period.
[0038] The specific use mode and effect of the embodiment are as follows:
[0039] In the utility model, in use, the self-compacting concrete is poured into the shaping mold 7, the shaping mold 7 is carried to above the conveying table 1, is placed into the gap of the conveying belt 3, and is supported through the auxiliary supporting roller 106; the conveying belt 3 is driven to rotate through the motor, the conveying belt 3 drives the shaping mold 7 to move, the shaping mold 7 moves above each group of auxiliary supporting rollers 106, when the shaping mold 7 moves above the lifting supporting roller 402, the lower electric cylinder 4 is started to drive the tray 401 to rise, and the shaping mold 7 is lifted through the lifting supporting roller 402, and the auxiliary limiting movement of the conveying belt 3 is used to prevent the shaping mold 7 from deviating;
[0040] When the plastic mold 7 contacts the sealing ring 104, the sealing is completed, the upper electric cylinder 5 is started to push the sliding block 501 and the vibrator 6 to descend, the vibrator 6 is inserted into the concrete, the vibrator 6 is started to vibrate, air is extracted by the air pump 2 to reduce the pressure, and the air mixed in the concrete is accelerated to be removed. After the air extraction is completed, the upper electric cylinder 5 is reset, the electromagnetic valve 105 is opened to fill the air, and then the plastic mold 7 is lowered to complete the vibration. The vibration time is 20-30 seconds each time.
[0041] After completing the vibration once, the plastic mold 7 is fed to a station by the conveying belt 3, and then the vibration is performed again, so that the continuous and efficient vibration is realized.
Claims
1. A high efficiency vibrated self compacting apparatus, characterized by, Include: The conveying table (1), the top rear side of the conveying table (1) is fixedly provided with an L-shaped frame (101), the top of the L-shaped frame (101) is turned forward, the bottom of the turning position is fixedly provided with a suction control cylinder (102), the bottom of the suction control cylinder (102) is fixedly provided with a sealing plate (103); The upper side of the front side of the L-shaped frame (101) is fixedly provided with an air pump (2); The outer rotating frame of the conveying table (1) is provided with a conveying belt (3), and the main body of the conveying belt (3) is a grid format structure; The bottom of the conveying table (1) is fixedly provided with four groups of lower electric cylinders (4), and the telescopic end of the lower electric cylinder (4) is fixedly provided with a tray (401); The middle top of the suction control cylinder (102) is fixedly provided with an upper electric cylinder (5), and the telescopic end of the upper electric cylinder (5) is fixedly provided with a sliding block (501), the sliding block (501) is slidably arranged in the suction control cylinder (102) in cooperation with the guide rail; The bottom of the sliding block (501) is fixedly provided with a vibrator (6); The top of the conveying table (1) is rotatably provided with an auxiliary supporting roller (106), and a shaping mold (7) is placed above the auxiliary supporting roller (106).
2. The high efficiency vibrating self compacting apparatus as claimed in claim 1 wherein: The bottom of the sealing plate (103) is fixedly provided with a sealing ring (104); The top of the sealing plate (103) is fixedly connected with an electromagnetic valve (105).
3. The high efficiency vibrated self compacting apparatus of claim 1 wherein: The main body of the tray (401) is a U-shaped structure, the top of the tray (401) is rotatably provided with a lifting supporting roller (402); When the lower electric cylinder (4) is retracted, the top of the lifting supporting roller (402) and the auxiliary supporting roller (106) is aligned.
4. The high efficiency vibrating self compacting apparatus as claimed in claim 1 wherein: The tray (401) can pass through the grid hole of the conveying belt (3).
5. The high efficiency vibrating self compacting apparatus as claimed in claim 1 wherein: The suction end of the air pump (2) is connected with the upper side of the rear side of the suction control cylinder (102) through a pipeline.
6. The high efficiency vibrating self compacting apparatus of claim 1 wherein: The bottom of the sliding block (501) and the vibrator (6) are fixedly provided with a shock absorbing rubber block.