Shock absorber mold for floating floor of railway vehicle
Through improved mold design, efficient demolding of the floating floor vibration damper for rail vehicles was achieved, solving the problems of insufficient mold sealing and difficulty in demolding, thus improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520376252.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-05
AI Technical Summary
During the processing of the mold for the floating floor vibration damper of rail vehicles, the mating surface of the mold is not tight enough when the mold is closed, which makes it difficult to remove the material. In addition, the outer and inner sides of the product are severely adhered to the mold, making demolding difficult.
The design employs a combination of a fixed frame, main hydraulic cylinder, moving plate, guide plate, transmission wheel, and fixed plate to enable the mold body to open and close on both sides of the mold core. The auxiliary hydraulic cylinder, horizontal plate, and push plate work together to facilitate the smooth demolding of the inner and outer sides of the product. At the same time, sealing rings and sealing strips are used to enhance the sealing performance of the mold.
It improves the demolding efficiency of the mold, reduces the difficulty of product demolding, enhances the sealing performance when the mold is closed, ensures that the product surface is not damaged, and improves production efficiency.
Smart Images

Figure CN223877194U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a damper mould technical field, concretely relates to a rail vehicle floating building floor damper mould. BACKGROUND
[0002] The rail vehicle floating building floor damper is a damping device installed between the floor and the car body of the rail vehicle, which mainly functions to effectively reduce the vibration and noise generated during the operation of the train through special structural design and material application, improve the riding experience of passengers, and protect the vehicle structure and equipment from damage caused by vibration. The rail vehicle floating building floor damper usually adopts a floating building structure design, i.e. a layer of elastic damping layer is arranged between the floor and the car body to form a relatively independent floating building system. When the train is running, the vibration energy generated is buffered and absorbed by the elastic elements (such as rubber springs, air springs, etc.) in the damper, thereby reducing the impact of vibration on passengers and the vehicle. However, during the production process of the damper, the cylinder of the damper usually needs to be cast and processed, and then a corresponding casting mould needs to be used. However, when the cylinder is processed in the casting mould, the butt joint tightness of the abutting surface of the mould during mould closing needs to be improved, and when the mould is opened, the outer and inner surfaces of the cylinder are in contact with the mould, resulting in a large attachment surface, so that the stripping process of the cylinder is not convenient. SUMMARY
[0003] To overcome the defects of the prior art, the present application provides a rail vehicle floating building floor damper mould to solve the problems raised in the background art.
[0004] To achieve the above-mentioned purpose, a rail vehicle floating building floor damper mould is provided, which comprises a base, a mould core and a fixed frame fixedly connected to the upper surface of the base, a push plate sleeved to the lower end of the mould core, a fixed rod symmetrically connected to the lower surface of the push plate, a horizontal plate fixedly connected to the lower end of the fixed rod through the through hole formed on the surface of the base, a secondary hydraulic cylinder fixedly connected to the bottom of the inner cavity of the base, a telescopic rod of the secondary hydraulic cylinder fixedly connected to the horizontal plate, a surface of the inner cavity of the fixed frame symmetrically connected to a guide plate, a moving plate slidingly connected to the fixed frame through the guide plate, a main hydraulic cylinder fixedly connected to the inner side surface of the fixed frame, a telescopic rod of the main hydraulic cylinder fixedly connected to the moving plate, a transmission wheel engaged with the surface of the moving plate, the transmission wheel movably connected to the surface of the fixed frame through a bearing, a mould body fixedly connected to the side surface of the moving plate through a fixed plate, and the mould body slidingly connected to the upper surface of the base through the moving plate.
[0005] Preferably, the fixed frame has a shape structure, the two groups of guide plates fixedly connected to the surface of the inner cavity of the fixed frame have a strip structure, the end surfaces of the two groups of guide plates have a swallowtail structure, and two groups of moving grooves are formed on the positions corresponding to the guide plates on the two sides of the inner cavity of the fixed frame.
[0006] Preferably, the moving plate has two groups, and the two groups of moving plates are rectangular in structure, the size of the moving plate and the moving groove is matched, the side of the moving plate is provided with a guide groove corresponding to the position of the guide plate, the two groups of moving plates are located on the upper and lower sides of the transmission wheel respectively, and the side of the moving plate corresponding to the transmission wheel is provided with a tooth groove.
[0007] Preferably, the side of the moving plate is fixedly connected with a fixed plate which is rectangular in structure, one end of the fixed plate close to the moving plate is fixedly connected with a reinforcing block which is a right triangle in structure, and the other end of the fixed plate is fixedly connected with the outer side of the mold body through an auxiliary block.
[0008] Preferably, the push plate is circular in structure, the inner diameter of the push plate is matched with the size of the outer side of the mold core, the lower surface of the push plate is fixedly connected with two groups of fixed rods which are cylindrical in structure, and the upper end of the outer circular arc surface of the push plate is fixedly connected with a sealing ring which is circular in structure.
[0009] Preferably, the outer side of the mold body is symmetrically connected with two groups of guide rods in the axial direction, the two groups of guide rods are cylindrical in structure, the inner side of the fixed frame is provided with a guide hole corresponding to the position of the guide rod, and the inner cavity of the mold body is provided with a main sealing groove corresponding to the position of the sealing ring.
[0010] Preferably, the upper surface of the mold body is provided with a pouring opening, the abutting surface of one group of mold bodies is fixedly connected with a sealing strip, the abutting surface of the other group of mold bodies is provided with a secondary sealing groove, the cross section of the sealing strip is semicircular in structure, the cross section of the base is characteristically shaped, and the two groups of support plates symmetrically connected in the base are rectangular in structure.
[0011] Compared with the prior art, the mold body can be opened and closed on the two sides of the mold core through the cooperation of the fixed frame, the main hydraulic cylinder, the moving plate, the guide plate, the transmission wheel and the fixed plate, then the product can be contacted with the outer side of the product when the product is demolded, the inner side of the product can be smoothly separated from the surface of the mold core through the cooperation of the secondary hydraulic cylinder, the horizontal plate, the fixed rod and the push plate, thereby avoiding the problem that the outer side and the inner side of the product are adhered to the mold, the demolding difficulty of the product can be reduced, the demolding efficiency of the product can be improved, and the sealing property of the abutting surface of the mold when the mold is closed can be effectively improved through the cooperation of the sealing ring and the sealing strip. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a front view schematic diagram of the embodiment of the utility model.
[0013] Figure 2 It is a side view schematic diagram of the embodiment of the utility model.
[0014] Figure 3 It is a top view schematic diagram of the embodiment of the utility model.
[0015] Figure 4 The utility model discloses an embodiment of the utility model discloses a push plate Figure 3 of A place amplification schematic view.
[0016] Figure 5 Part structure schematic view of the push plate of an embodiment of the utility model.
[0017] In the drawing: 1, base, 2, fixed link, 3, cross plate, 4, auxiliary hydraulic cylinder, 5, mould core, 6, push plate, 7, fixed frame, 8, guide link, 9, mould main body, 10, guide plate, 11, moving plate, 12, transmission wheel, 13, fixed plate, 14, pouring opening, 15, main hydraulic cylinder, 16, support plate, 17, sealing ring, 18, sealing strip. Specific implementation
[0018] Referring to Figures 1 to 5 As shown in the utility model provides a kind of rail vehicle floating construction floor damper mould, it include: base 1, the upper surface of the base 1 is respectively fixedly connected mould core 5 and fixed frame 7, mould core 5 lower end sleeve joint push plate 6, push plate 6 lower surface symmetrical connection fixed link 2, and fixed link 2 lower end passes through the through hole fixedly connected cross plate 3 that the surface of base 1 is opened, auxiliary hydraulic cylinder 4 is fixedly connected in the bottom of base 1 inner cavity, the telescopic rod of auxiliary hydraulic cylinder 4 is fixedly connected cross plate 3, and the surface of fixed frame 7 inner cavity is symmetrical connection guide plate 10, moving plate 11 is slidably connected fixed frame 7 by guide plate 10, and fixed frame 7 inner side is fixedly connected main hydraulic cylinder 15, the telescopic rod of main hydraulic cylinder 15 is fixedly connected moving plate 11, moving plate 11 surface engages transmission wheel 12, transmission wheel 12 is movably connected on the surface of fixed frame 7 by bearing, while moving plate 11 side is fixedly connected mould main body 9 by fixed plate 13, and mould main body 9 is slidably connected on the upper surface of base 1 by moving plate 11.
[0019] In the embodiment, when the cylinder of the rail vehicle floating floor damper needs to be produced, first start the switch of the main hydraulic cylinder 15, the telescopic rod of the main hydraulic cylinder 15 drives the fixedly connected moving plate 11 to move, and the moving plate 11 can drive another set of moving plate 11 to move in the opposite direction through the meshing transmission wheel 12, and then the two sets of moving plate 11 can drive the two sets of mold main bodies 9 to move relative to each other through the fixedly connected fixed plate 13, and then the mold main bodies 9 are closed, wherein the sealing ring 17 and the sealing strip 18 can assist in enhancing the sealing between the mold main bodies 9 and the mold main bodies 9 and the push plate 6. Then the raw materials are poured into the mold through the pouring opening 14 on the upper surface of the mold main body 9, and then the pouring processing of the product is completed. After cooling, first start the reset switch of the main hydraulic cylinder 15, the telescopic rod of the main hydraulic cylinder 15 drives the mold main body 9 to move to both sides, and then the demolding processing of the outer side of the product is completed. Then start the switch of the auxiliary hydraulic cylinder 4, the telescopic rod of the auxiliary hydraulic cylinder 4 drives the fixedly connected horizontal plate 3 to move upwards, and the horizontal plate 3 can synchronously drive the push plate 6 to move upwards through the fixed rod 2, and then the relative movement between the inner side of the product and the mold core 5 is generated, so that the demolding processing of the inner side of the product is completed, which effectively reduces the demolding difficulty of the product and improves the production efficiency of the product.
[0020] As a preferred embodiment, the fixed frame 7 is in a shape of a Chinese character, the two sets of guide plates 10 fixedly connected to the inner cavity surface of the fixed frame 7 are in a long strip shape, and the end faces of the two sets of guide plates 10 are in a swallowtail shape. At the same time, two sets of moving grooves are arranged on the positions corresponding to the guide plates 10 on both sides of the inner cavity of the fixed frame 7.
[0021] In the embodiment, as Figure 1 , Figure 2 and Figure 3 , the sizes of the guide grooves arranged on the side surfaces of the guide plates 10 and the moving plates 11 are matched, which can assist in enhancing the stability of the moving plates 11 when moving on the surface of the inner cavity of the fixed frame 7. The arrangement of the moving grooves can further enhance the stability of the connection between the moving plates 11 and the fixed frame 7.
[0022] As a preferred embodiment, there are two sets of moving plates 11, and the two sets of moving plates 11 are in a rectangular shape. The sizes of the moving plates 11 and the moving grooves are matched, and the guide grooves are arranged on the side surfaces of the moving plates 11 corresponding to the positions of the guide plates 10. At the same time, the two sets of moving plates 11 are arranged on the upper and lower sides of the transmission wheel 12, and the gear grooves are arranged on the side of the moving plate 11 corresponding to the transmission wheel 12.
[0023] In the embodiment, as Figure 1 , Figure 2 and Figure 3The two groups of moving plates 11 are provided with tooth grooves on the side close to the transmission wheel 12, and then the transmission wheel 12 can be synchronously engaged with the two groups of moving plates 11 through the tooth grooves, so that the two groups of moving plates 11 can be synchronously and reversely moved, and then the mold body 9 can be opened and closed through a group of main hydraulic oil cylinders, thereby assisting in reducing the overall cost of the equipment.
[0024] As a preferred implementation, the fixed plate 13 fixedly connected to the side of the moving plate 11 is in a rectangular structure, one end of the fixed plate 13 close to the moving plate 11 is fixedly connected with a reinforcing block, the reinforcing block is in a right triangle structure, and the other end of the fixed plate 13 is fixedly connected to the outer side of the mold body 9 through an auxiliary block.
[0025] In the embodiment, as Figure 1 , Figure 2 and Figure 3 , the reinforcing block is arranged to assist in enhancing the structural strength between the fixed plate 13 and the moving plate 11, and the auxiliary block is arranged to assist in enhancing the stability of the fixed connection between the fixed plate 13 and the outer side of the mold body 9, so as to ensure that the moving plate 11 can synchronously drive the mold body 9 to move through the fixed plate 13.
[0026] As a preferred implementation, the push plate 6 is in a circular ring structure, the inner diameter of the push plate 6 is matched with the size of the outer side of the mold core 5, the two groups of fixed rods 2 fixedly connected to the lower surface of the push plate 6 are in a cylindrical structure, and the upper end of the outer circular arc surface of the push plate 6 is fixedly connected with a sealing ring 17 in a circular ring structure.
[0027] In the embodiment, as Figure 1 , Figure 3 and Figure 5 , the push plate 6 is arranged to enable the product inner adhesion surface and the mold core 5 to automatically move relative to each other, thereby breaking the adhesion effect between the product inner side and the mold core 5, which can reduce the difficulty of product demolding and improve the efficiency of product demolding, and the sealing ring 17 is arranged to assist in enhancing the sealing performance of the contact surface between the push plate 6 and the mold body 9.
[0028] As a preferred implementation, the outer side of the mold body 9 is symmetrically connected with two groups of guide rods 8 along the axial direction, the two groups of guide rods 8 are in a cylindrical structure, the inner side of the fixed frame 7 is provided with a guide hole corresponding to the position of the guide rod 8, and the inner cavity of the mold body 9 is provided with a main sealing groove corresponding to the position of the sealing ring 17.
[0029] In the embodiment, as Figure 2 , Figure 4 and Figure 5The size of the guide rod 8 and the guide hole is matched, which can assist in enhancing the stability of the mold body 9 when moving, and can assist in enhancing the accuracy of the mold body 9 when closing, and the size of the main sealing groove and the sealing ring 17 is matched, and the axial section of the outer circular surface of the sealing ring 17 is isosceles trapezoidal, so that the difficulty of embedding the sealing ring 17 is reduced.
[0030] As a preferred embodiment, the upper surface of the mold body 9 is provided with a pouring opening 14, and the abutting surfaces of a group of mold bodies 9 are fixedly connected with sealing strips 18, and the abutting surfaces of another group of mold bodies 9 are correspondingly provided with auxiliary sealing grooves, and the cross section of the sealing strip 18 is semicircular, and the cross section of the base 1 is H-shaped, and the two groups of support plates 16 symmetrically connected in the base 1 are rectangular.
[0031] In this embodiment, as Figure 1 , Figure 2 and Figure 4 , the sealing strip 18 and the corresponding auxiliary sealing groove can assist in enhancing the sealing property of the abutting surface when the two groups of mold bodies 9 are closed, and the support plate 16 can assist in enhancing the structural strength of the base 1 as a whole, and can reduce the probability of accidental deformation and damage of the base 1.
[0032] The rail vehicle floating floor shock absorber mold of the utility model can make the mold demold the product in two steps through the cooperation of the fixed frame 7, the push plate 6, the moving plate 11, the transmission wheel 12, the guide plate 10 and the fixed plate 13, thereby effectively reducing the difficulty of product demolding, improving the production efficiency of the product, and sequentially demolding the inner and outer surfaces of the product, which can also assist in reducing the probability of accidental damage of the surface of the product in the demolding process.
Claims
1. A rail vehicle floating floor damper mold, comprising: The utility model provides a base (1), its characterized in be: base (1) upper surface fixed connection mould core (5) and fixed frame (7) respectively, mould core (5) lower end bushing push board (6), push board (6) lower surface symmetry connection fixed link (2), and fixed link (2) lower end passes through the through -hole fixed connection horizontal plate (3) that the surface of base (1) is seted up, vice hydraulic cylinder (4) fixed connection in the bottom of base (1) inner chamber, vice hydraulic cylinder (4) telescopic link fixed connection horizontal plate (3), and fixed frame (7) inner chamber's surface symmetry connection guide plate (10), moving plate (11) are slidably connected fixed frame (7) through guide plate (10), and fixed frame (7) inner side fixed connection main hydraulic cylinder (15), and main hydraulic cylinder (15) telescopic link fixed connection moving plate (11), and moving plate (11) surface engages transmission wheel (12), and transmission wheel (12) is rotatably connected on the surface of fixed frame (7) through bearing, and simultaneously moving plate (11) side fixed connection mould main body (9) through fixed plate (13), and mould main body (9) is slidably connected on the upper surface of base (1) through moving plate (11).
2. A rail vehicle floating floor damper mould according to claim 1, characterised in that, The fixed frame (7) is in the shape of a Chinese character, the two sets of guide plates (10) fixedly connected to the inner cavity surface of the fixed frame (7) are in the shape of a long strip, and the end faces of the two sets of guide plates (10) are in the shape of a swallowtail, and two sets of moving grooves are formed on the positions corresponding to the guide plates (10) on the two sides of the inner cavity of the fixed frame (7).
3. A rail vehicle floating floor damper mould according to claim 1, characterised in that, The moving plate (11) has two sets, and the two sets of moving plates (11) are in the shape of a rectangle, the size of the moving plate (11) and the moving groove is matched, a guide groove is formed on the position corresponding to the guide plate (10) on the side of the moving plate (11), and the two sets of moving plates (11) are located on the upper and lower sides of the transmission wheel (12), respectively, and a tooth groove is formed on the side of the moving plate (11) corresponding to the transmission wheel (12).
4. The rail vehicle floating floor damper mold of claim 1, wherein, The fixed plate (13) fixedly connected to the side of the moving plate (11) is in the shape of a rectangle, one end of the fixed plate (13) close to the moving plate (11) is fixedly connected to a reinforcing block, the reinforcing block is in the shape of a right triangle, and the other end of the fixed plate (13) is fixedly connected to the outer side of the mould main body (9) through an auxiliary block.
5. The rail vehicle floating floor damper mold of claim 1, wherein, The push plate (6) is in the shape of a circular ring, the inner diameter of the push plate (6) and the size of the outer side of the mould core (5) are matched, the two sets of fixed links (2) fixedly connected to the lower surface of the push plate (6) are in the shape of a cylinder, and a sealing ring (17) is fixedly connected to the upper end of the outer circular arc surface of the push plate (6), the sealing ring (17) is in the shape of a circular ring.
6. A rail vehicle floating floor damper mould according to claim 1, characterised in that, The two sets of guide rods (8) are symmetrically connected to the outer side of the mould main body (9) along the axial direction, the two sets of guide rods (8) are in the shape of a cylinder, guide holes are formed on the positions corresponding to the guide rods (8) on the inner side of the fixed frame (7), and a main sealing groove is formed on the position corresponding to the sealing ring (17) in the inner cavity of the mould main body (9).
7. The rail vehicle floating floor damper mold of claim 1, wherein, The upper surface of the mold body (9) is provided with a pouring opening (14), the abutting surfaces of one set of mold bodies (9) are fixedly connected with sealing strips (18), the abutting surfaces of the other set of mold bodies (9) are correspondingly provided with auxiliary sealing grooves, the cross section of the sealing strips (18) is a semicircular structure, and the cross section of the base (1) is a character-shaped structure.