Special mixer for coal gangue mortar
By installing an angle adjustment assembly on the mixer to adjust the angle of the mixing blades, the problem that existing mixers cannot adapt to different construction needs is solved, achieving efficient mixing and uniform blending, and improving the quality of coal gangue mortar and the service life of the equipment.
Patent Information
- Application Number
- CN202520475303.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing mixers cannot flexibly adjust the angle of the mixing blades according to different construction processes and formulas when mixing coal gangue mortar, resulting in low mixing efficiency and insufficient uniformity, which affects the quality of construction.
A special mixer for coal gangue mortar was designed. By installing an angle adjustment group on the mixing shaft, the angle of the mixing blades can be adjusted between 50° and 60°. Combined with auxiliary mixing blades, the mixing mode can be flexibly adjusted.
It improves mixing efficiency and uniformity, reduces mixing time, ensures the quality and performance of coal gangue mortar, and extends the service life of the equipment.
Smart Images

Figure CN223877222U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of mixer, concretely relates to a special mixer for coal gangue mortar. BACKGROUND
[0002] With the continuous development of the construction industry, the performance and quality requirements of building materials are increasingly improved. As a kind of building material made of coal gangue as the main raw material, coal gangue mortar gradually gets widely used in construction engineering because of its good environmental performance and economic advantages.
[0003] The mixing quality of coal gangue mortar directly affects its use effect in construction. The traditional mixer has some obvious defects when mixing coal gangue mortar. The angle of the stirring blade of the general mixer is fixed and cannot be adjusted flexibly. Different construction processes and coal gangue mortar formulations have different requirements for the intensity, uniformity and mixing method of mixing. For example, in some scenarios that require rapid mixing to improve production efficiency, the existing mixer cannot provide sufficient mixing intensity and efficient mixing method due to the fixed angle of the stirring blade, resulting in prolonged mixing time and low production efficiency. In some projects with high requirements for mixing uniformity, the fixed angle of the stirring blade also makes it difficult to ensure that the components of coal gangue mortar are fully mixed, thereby affecting the quality and performance of the mortar and adversely affecting the quality of the construction project.
[0004] When the angle of the stirring blade can be flexibly changed, it will bring many benefits to the mixing of coal gangue mortar. In the initial stage of mixing, coal gangue and other materials have not been fully mixed, at which time the angle of the stirring blade can be adjusted to a larger value, such as close to 60°. The larger angle enables the stirring blade to act on the material with a larger tangential force during rotation, effectively breaking the agglomerates of coal gangue and allowing them to quickly disperse into other materials, accelerating the initial mixing of the overall material. As the mixing process progresses, the angle of the stirring blade can be appropriately reduced, for example, to about 50°, to form a more complex material flow pattern inside the material, guide the material to produce multi-directional convection in the mixer, avoid dead angles, and ensure that various material components, especially coal gangue and other additives with large differences in density and particle morphology, can fully contact and mix, greatly improving the mixing uniformity. Moreover, when mixing high-viscosity coal gangue mortar, adjusting the angle of the stirring blade in a timely manner can change the direction of the force exerted by the material on the blade, reduce the mixing resistance, make the mixing process smoother, reduce the energy consumption of the mixer, and prevent equipment wear and tear caused by excessive resistance, prolonging the service life of the equipment.
[0005] In summary, the existing mixer cannot meet different mixing requirements when mixing coal gangue slurry, and a new type of coal gangue slurry special mixer is urgently needed, which can flexibly adjust the angle of the stirring blade to adapt to various mixing conditions, thereby improving the mixing quality and efficiency of the coal gangue slurry. Utility model content
[0006] The utility model discloses a coal gangue slurry special mixer can better meet different mixing requirements, and can better mix the coal gangue slurry in the main body of the mixer.
[0007] The technical scheme adopted by the utility model is as follows:
[0008] A coal gangue slurry special mixer, including the mixer main body, the shaft center of the mixer main body is rotatably connected with the stirring shaft, the peripheral side of the stirring shaft is fixedly connected with a plurality of mounting seats, the inside of the mounting seat is rotatably connected with the mounting rod, the end of the mounting rod is fixedly connected with the stirring blade, the stirring shaft is installed with the angle adjusting group that is adapted to the mounting rod, is used for driving the mounting rod to rotate, adjusts the angle of mounting rod and stirring blade.
[0009] Further, the outside of the mounting rod is fixedly connected with the auxiliary stirring blade.
[0010] Further, the mounting seat includes the fixed seat fixedly connected on the outside of the stirring shaft, the movable seat is fixedly connected on one side of the fixed seat through the connecting screw, the rotating cavity is formed between the fixed seat and movable seat, one end of the mounting rod is rotatably connected in the rotating cavity;
[0011] The rotating shaft extending to the inside of the rotating cavity is rotatably connected on the stirring shaft, the angle adjusting group and the rotating shaft are in transmission connection, the connecting groove is formed on one end of the mounting rod, and the mounting rod is clamped on the outside of the rotating shaft through the connecting groove.
[0012] Further, the angle adjusting group includes the rotating rod rotatably connected in the stirring shaft, the outside of the rotating rod is fixedly connected with a plurality of first bevel gears, the second bevel gear is fixedly connected on one end of the rotating shaft in the stirring shaft, and the second bevel gear and the rotating shaft are in meshing connection.
[0013] The locking group for locking the rotating rod is installed on the stirring shaft.
[0014] Further, the locking group includes the worm body and the worm body in meshing with each other, the rotating shaft is rotatably connected on the end of the stirring shaft, and the worm body is fixedly connected on the outside of the rotating rod.
[0015] Further, the included angle between the stirring blade and the shaft center of the stirring shaft is between 50 °-60 °.
[0016] The technical effects achieved by this utility model are as follows:
[0017] This utility model discloses a special mixer for coal gangue mortar. The installation rod is rotated by the angle adjustment group. The angle between the installation rod and the mixing blade is adjusted so that the included angle between the mixing blade and the mixing shaft can be freely adjusted between 50° and 60°, thereby better meeting different mixing needs and better mixing the coal gangue mortar inside the mixer body. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of this utility model;
[0019] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0020] Figure 3 This is a cross-sectional structural diagram of the stirring mechanism of this utility model;
[0021] Figure 4 This is a utility model Figure 1 Enlarged view of a portion of point A in the middle;
[0022] Figure 5 This is a utility model Figure 2 Exploded view of the structure at point B in the middle.
[0023] The attached diagram lists the components represented by each number as follows:
[0024] 1. Mixer body; 2. Mixing shaft; 3. Mounting rod; 4. Mixing blades; 5. Auxiliary mixing blades; 6. Fixed base; 7. Movable base; 8. Connecting screws; 9. Rotating rod; 10. First bevel gear; 11. Second bevel gear; 12. Rotating shaft; 13. Connecting groove; 14. Worm gear body; 15. Worm body; 16. Angle display scale; 17. Indicator block. Detailed Implementation
[0025] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.
[0026] like Figures 1-5 As shown, a special mixer for coal gangue mortar includes a mixer body 1, on which components such as a feed pipe and a discharge pipe are installed. This is a mature existing technology, and the technical solution will not be described in detail here.
[0027] The core of the technical solution is the improvement of the stirring mechanism, specifically, the shaft center inside the stirring machine body 1 is rotationally connected with a stirring shaft 2, a plurality of mounting seats are fixedly connected to the side of the stirring shaft 2, the number of the mounting seats is preferably eight, a mounting rod 3 is rotationally connected inside the mounting seat, a stirring blade 4 is fixedly connected to the end of the mounting rod 3, an angle adjusting group matched with the mounting rod 3 is installed on the stirring shaft 2, which is used to drive the mounting rod 3 to rotate, and the angle of the mounting rod 3 and the stirring blade 4 is adjusted, so that the included angle between the stirring blade 4 and the shaft center of the stirring shaft 2 can be freely adjusted between 50°-60°, thereby better meeting different stirring requirements and better stirring the coal gangue slurry inside the stirring machine body 1.
[0028] Meanwhile, the outer side of the mounting rod 3 can also be fixedly connected with an auxiliary stirring blade 5, which can better stir the coal gangue slurry inside the stirring machine body 1.
[0029] As shown in the figure, Figure 5 the mounting seat includes a fixed seat 6 fixedly connected to the outer side of the stirring shaft 2, the fixed seat 6 is fixedly connected with a movable seat 7 on one side through a connecting screw 8, a rotating cavity is formed between the fixed seat 6 and the movable seat 7, and one end of the mounting rod 3 is rotationally connected inside the rotating cavity, at this time, the mounting rod 3 can be replaced through the arrangement of the fixed seat 6 and the movable seat 7;
[0030] The stirring shaft 2 is rotationally connected with a rotating shaft 12 extending into the rotating cavity, the angle adjusting group and the rotating shaft 12 are in transmission connection, one end of the mounting rod 3 is provided with a connecting groove 13, and the mounting rod 3 is clamped outside the rotating shaft 12 through the connecting groove 13, so that the mounting rod 3 can be rotated when the rotating shaft 12 rotates.
[0031] In the technical solution, the angle adjusting group can be a motor fixedly connected inside the stirring shaft 2, which is in transmission connection with the rotating shaft 12 and can directly drive the rotating shaft 12 to rotate to adjust the angle of the stirring blade 4.
[0032] The angle adjusting group can also have another structure, that is, the angle adjusting group includes a rotating rod 9 rotationally connected inside the stirring shaft 2, a plurality of first bevel gears 10 are fixedly connected to the outer side of the rotating rod 9, a second bevel gear 11 is fixedly connected to one end of the rotating shaft 12 inside the stirring shaft 2, and the second bevel gear 11 is in meshing connection with the rotating shaft 12, at this time, the plurality of first bevel gears 10 can be synchronously rotated by rotating the rotating rod 9, so that the first bevel gears 10 drive the second bevel gear 11 to rotate, and the mounting rod 3 can input rotational kinetic energy.
[0033] As shown in the figure, Figure 1 , Figure 3 and Figure 4As shown, in order to lock the angle of the stirring blade 4, the stirring shaft 2 is provided with a locking group capable of locking the rotating rod 9, and after the rotating rod 9 is rotated, the rotating rod 9 can be locked by the locking group.
[0034] The locking group can be a motor with locking function, such as a worm gear motor, or a mechanical locking structure, such as a worm gear locking structure.
[0035] The locking group in the technical solution includes a worm gear body 14 and a worm body 15 that are engaged with each other, the rotating shaft 12 is rotationally connected to the end of the stirring shaft 2, the worm gear body 14 is fixedly connected to the outer side of the rotating rod 9, at this time, the worm gear body 14 can be pushed to drive the rotating rod 9 to rotate by rotating the worm body 15, and after the rotation is completed, the rotating rod 9 can be locked by the engagement between the worm body 15 and the worm gear body 14.
[0036] Meanwhile, the rotating rod 9 can also be locked by other locking structures, which are not described one by one in the technical solution.
[0037] In order to more clearly allow the user to observe the angle of the stirring blade 4, the end face of the stirring shaft 2 can be provided with an angle display scale table 16, and the outer side of the rotating rod 9 is fixedly connected with an indicating block 17, at this time, the angle of the stirring blade 4 can be determined by observing the pointing direction of the indicating block 17 on the angle display scale table 16.
[0038] The above is only the preferred embodiment of the present application, it should be pointed out that for the ordinary skilled in the art, without departing from the principles of the present application, can make a number of improvements and refinements, these improvements and refinements should also be considered as the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if not specifically described and limited, are implemented according to the conventional means in the art.
Claims
1. A special mixer for coal gangue mortar, characterized in that: The utility model provides a kind of multi-angle adjustable stirring blade, including stirrer main body (1), the shaft center inside stirrer main body (1) is rotatably connected with stirring shaft (2), the peripheral side of stirring shaft (2) is fixedly connected with multiple mounting seats, the inside of mounting seat is rotatably connected with mounting rod (3), the end of mounting rod (3) is fixedly connected with stirring blade (4), stirring shaft (2) is installed and angle adjusting group is adapted to mounting rod (3), for driving mounting rod (3) to rotate, the angle of adjusting mounting rod (3) and stirring blade (4).
2. The coal gangue mortar special mixer according to claim 1, characterized in that: The outside of the mounting rod (3) is fixedly connected with an auxiliary stirring blade (5).
3. The coal gangue mortar special mixer according to claim 1, characterized in that: The mounting seat includes a fixed seat (6) fixedly connected to the outside of the stirring shaft (2), the fixed seat (6) is fixedly connected with a movable seat (7) on one side through a connecting screw (8), a rotating cavity is formed between the fixed seat (6) and the movable seat (7), and one end of the mounting rod (3) is rotatably connected inside the rotating cavity. The stirring shaft (2) is rotatably connected with a rotating shaft (12) extending into the rotating cavity, the angle adjusting group is in transmission connection with the rotating shaft (12), and the mounting rod (3) is provided with a connecting groove (13) at one end.
4. The coal gangue mortar special mixer according to claim 3, characterized in that: The angle adjusting group includes a rotating rod (9) rotatably connected inside the stirring shaft (2), a plurality of first bevel gears (10) are fixedly connected to the outside of the rotating rod (9), a second bevel gear (11) is fixedly connected to one end of the rotating shaft (12) inside the stirring shaft (2), and the second bevel gear (11) is in meshing connection with the rotating shaft (12). The stirring shaft (2) is provided with a locking group for locking the rotating rod (9).
5. The coal gangue mortar special mixer according to claim 4, characterized in that: The locking group includes a worm body (14) and a worm gear body (15) in meshing connection with each other, the rotating shaft (12) is rotatably connected to the end of the stirring shaft (2), and the worm body (14) is fixedly connected to the outside of the rotating rod (9).
6. The coal gangue mortar special mixer according to claim 1, characterized in that: The included angle between the stirring blade (4) and the shaft center of the stirring shaft (2) is between 50° and 60°.