Color master batch processing granulator capable of screening and guiding materials
By designing a pelletizer for color masterbatch processing with a screening and guiding mechanism, and utilizing a guide screen plate and an electric push rod in conjunction with a pelletizing knife and an intercepting screen plate, the problems of insufficient pelletizing and uneven particle size were solved, achieving efficient and high-quality color masterbatch production.
Patent Information
- Application Number
- CN202520499552.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Traditional pelletizers suffer from problems such as insufficient pelletizing, uneven particle size, and low screening efficiency in the processing of color masterbatch, resulting in poor quality color masterbatch.
A pelletizer for processing masterbatch was designed, which uses a guide screen plate and an electric push rod in conjunction with a pelletizing knife and an intercepting screen plate to achieve synchronous pelletizing and screening, ensuring that the particle diameter meets the requirements.
This technology enables efficient pelletizing and screening of color masterbatch, ensuring uniform particle diameter and improving production efficiency and product quality.
Smart Images
Figure CN223877307U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to color master batch processing technical field, concretely is a kind of granulator for screening and guiding material of color master batch processing. BACKGROUND
[0002] Color master batch is a new type of high polymer material special colorant, also be called color seed or master batch, in color master batch processing process, granulation is the key step, traditional granulator has many problems, and the size of granulation is not uniform and screening efficiency is low, and the process of granulation is prone to insufficient granulation, that is, the phenomenon of discharge occurs, so that color master batch is not fully granulated, and the size of the color master batch particle discharged finally is not uniform, and the color master batch with large particles inside, so that color master batch is not convenient to use, and the quality of the color master batch prepared is poor, so a kind of granulator for screening and guiding material of color master batch processing is needed to solve the problems proposed above. SUMMARY
[0003] The utility model aims at providing a kind of granulator for screening and guiding material of color master batch processing to solve the problems proposed in the above background.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of granulator for screening and guiding material of color master batch processing, including feeding hopper, sealing cover plate, granulator box, sliding support card frame, track base, first electric push rod and granulation main body, the sliding support card frame is fixedly connected at the bottom of the both ends of the granulator box, the track base is symmetrically arranged, the first electric push rod is fixedly installed on the track base, the sliding support card frame is slidably connected on the track base, the front end of the first electric push rod is fixedly connected with the sliding support card frame, the sealing cover plate is fixedly connected on the granulator box by bolt, the feeding hopper is fixedly installed in the middle part of the sealing cover plate, the granulation main body is arranged in the inside of the granulator box.
[0005] Preferably, the bottom end of the granulator box is fixedly installed with guide and discharge screen plate, and the guide and discharge screen plate is arranged in an inclined manner, the bottom of the both ends of the granulator box is fixedly installed with side baffle, the side baffle is located at the both ends of the guide and discharge screen plate, the outside of the granulator box is symmetrically fixedly installed with second electric push rod, the bottom end of the second electric push rod is fixedly connected with lifting baffle, and the lifting baffle is located at the outside end of the guide and discharge screen plate.
[0006] Preferably, the granulation main body includes granulation knife, receiving frame, granulation frame, motor and granulation interception screen plate, the receiving frame is fixedly connected to the upper end of the granulation frame, the granulation knife is rotatably arranged in the inside of the granulation frame, the driving end of the motor is fixedly connected with the end of the granulation knife, the granulation interception screen plate is slidably connected in the inside of the bottom end of the granulation frame, and the granulation interception screen plate is located below the granulation knife.
[0007] Preferably, the cutting frame is fixedly installed inside the cutting box, the end of the cutting knife is rotatably clamped on the cutting box, and the motor is fixedly installed on the cutting box.
[0008] Preferably, the feeding hopper is located directly above the receiving frame.
[0009] Compared with the prior art, the beneficial effects of the present application are as follows:
[0010] In the process of using the present application, the color master batch raw materials can be simultaneously screened during the cutting process, and only the fully cut particles can be discharged, and the discharged color master batch can be screened again by the guide screen plate, so that the diameter of the final discharged finished product color master batch meets the production and preparation requirements, and the color master batch can be efficiently and high-quality produced and prepared. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is a schematic diagram of the main body of the present application;
[0012] Figure 2 It is a schematic diagram of the main body of the present application;
[0013] Figure 3 It is a schematic diagram of the internal structure of the cutting box of the present application;
[0014] Figure 4 It is a schematic diagram of the main body structure of the present application.
[0015] In the drawing: 1-feeding hopper, 2-sealing cover plate, 3-cutting box, 4-sliding support clamping frame, 5-rail base, 6-first electric push rod, 7-side baffle, 8-second electric push rod, 9-lifting baffle, 10-guide screen plate, 11-cutting main body, 12-cutting knife, 13-receiving frame, 14-cutting frame, 15-motor, 16-cutting intercepting screen plate. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0017] For example, Figures 1-4As shown, the utility model provides an embodiment: a kind of colour master batch processing granulator of screening material guiding, including feeding hopper 1, sealing cover plate 2, granulating box 3, sliding support card frame 4, track base 5, first electric push rod 6 and granulating main body 11, sliding support card frame 4 is fixedly connected at the bottom of both ends of granulating box 3, track base 5 is symmetrically arranged, first electric push rod 6 is fixedly installed on track base 5, sliding support card frame 4 is slidably connected on track base 5, the front end of first electric push rod 6 is fixedly connected with sliding support card frame 4, sealing cover plate 2 is fixedly connected on granulating box 3 by bolt, feeding hopper 1 is fixedly installed in the middle part of sealing cover plate 2, and granulating main body 11 is arranged in the inside of granulating box 3.
[0018] The bottom end of granulating box 3 is fixedly installed with guide screen plate 10, and guide screen plate 10 is arranged in inclined shape, and the bottom of both ends of granulating box 3 is fixedly installed with side baffle 7, side baffle 7 is located at both ends of guide screen plate 10, and the outside of granulating box 3 is fixedly installed with second electric push rod 8, and the bottom end of second electric push rod 8 is fixedly connected with lifting baffle 9, and lifting baffle 9 is located at the outside end of guide screen plate 10.
[0019] Granulating main body 11 includes granulating cutter 12, receiving frame 13, granulating frame 14, motor 15 and granulating intercepting screen plate 16, receiving frame 13 is fixedly connected at the upper end of granulating frame 14, granulating cutter 12 is rotatably arranged in the inside of granulating frame 14, the driving end of motor 15 is fixedly connected with the end of granulating cutter 12, granulating intercepting screen plate 16 is slidably connected at the bottom end inside of granulating frame 14, and granulating intercepting screen plate 16 is located below granulating cutter 12, and granulating intercepting screen plate 16 can be removed and replaced according to requirement.
[0020] Granulating frame 14 is fixedly installed in the inside of granulating box 3, and the end of granulating cutter 12 is rotatably connected on granulating box 3, and motor 15 is fixedly installed on granulating box 3, so that motor 15 can be stably driven.
[0021] Feeding hopper 1 is located directly above receiving frame 13, so that adding raw materials is convenient and accurate.
[0022] Working principle: the color master batch raw material is added through the feeding hopper 1 in use, the raw material in the feeding hopper 1 falls into the inside of the cutting frame 14 and the cutting intercepting sieve plate 16 through the receiving frame 13, the bottom of the raw material falling into the cutting frame 14 and the cutting intercepting sieve plate 16 is limited and supported by the cutting intercepting sieve plate 16, then the motor 15 is started, the cutting knife 12 is driven by the motor 15 to rotate quickly in the inside of the cutting frame 14, so that the raw material in the cutting frame 14 is cut and crushed into small particles, then the small particles with small diameter are dropped through the cutting intercepting sieve plate 16, the particles with large diameter continue to be cut and crushed in the cutting frame 14 and the cutting intercepting sieve plate 16, finally the raw material in the cutting frame 14 and the cutting intercepting sieve plate 16 can be fully crushed and dropped through the cutting intercepting sieve plate 16, and the color master batch dropped from the cutting intercepting sieve plate 16 has a fully crushed diameter meeting the requirements, the cutting intercepting sieve plate 16 can be taken out from the inside of the cutting box 3 and the cutting frame 14 by external force, and different specifications of the cutting intercepting sieve plate 16 are replaced according to different requirements of the cutting intercepting sieve plate 16, the color master batch dropped from the bottom of the cutting intercepting sieve plate 16 falls on the guide sieve plate 10, and is finally screened and discharged for use through the guide sieve plate 10, so that the color master batch discharged from the bottom of the guide sieve plate 10 meets the use requirements and does not have large particles, the guide sieve plate 10 is arranged obliquely, the large particles intercepted on the guide sieve plate 10 are lifted by the second electric push rod 8, so that the lifting baffle 9 is lifted, at this time, the lifting baffle 9 no longer intercepts and blocks the bottom end of the guide sieve plate 10, so that the intercepted large particles can be discharged, and in the process of crushing the raw material by the cutting main body 11, the first electric push rod 6 is started, the sliding support clamping frame 4 is driven by the first electric push rod 6 to reciprocate along the track base 5, so that the raw material particles in the inside of the cutting frame 14 are shaken to fully contact with the cutting knife 12, the crushing and cutting process is fully completed, and the diameter of the color master batch particles produced meets the production requirements.
[0023] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A pelletizer for processing masterbatch with screening and guiding material, comprising a feeding hopper (1), a sealing cover plate (2), a pelletizing box (3), a sliding support bracket (4), a track base (5), a first electric push rod (6), and a pelletizing body (11), characterized in that: The sliding support bracket (4) is fixedly connected to the bottom of both ends of the pelletizing box (3). The track base (5) is symmetrically arranged. The first electric push rod (6) is fixedly installed on the track base (5). The sliding support bracket (4) is slidably engaged on the track base (5). The front end of the first electric push rod (6) is fixedly connected to the sliding support bracket (4). The sealing cover plate (2) is fixedly connected to the pelletizing box (3) by bolts. The feeding hopper (1) is fixedly installed in the middle of the sealing cover plate (2). The pelletizing body (11) is arranged inside the pelletizing box (3).
2. The pelletizer for processing masterbatch with screening and guiding material as described in claim 1, characterized in that: A guide sieve plate (10) is fixedly installed at the bottom of the pelletizing box (3), and the guide sieve plate (10) is inclined. Side baffles (7) are fixedly installed at the bottom of both ends of the pelletizing box (3). The side baffles (7) are located at both ends of the guide sieve plate (10). A second electric push rod (8) is symmetrically fixedly installed on the outside of the pelletizing box (3). A lifting baffle plate (9) is fixedly connected to the bottom of the second electric push rod (8). The lifting baffle plate (9) is located at the outer end of the guide sieve plate (10).
3. A pelletizer for processing masterbatch with screening and guiding material as described in claim 2, characterized in that: The pelletizing body (11) includes a pelletizing blade (12), a receiving frame (13), a pelletizing frame (14), a motor (15), and a pelletizing interception screen plate (16). The receiving frame (13) is fixedly connected to the upper end of the pelletizing frame (14). The pelletizing blade (12) is rotatably disposed inside the pelletizing frame (14). The driving end of the motor (15) is fixedly connected to the end of the pelletizing blade (12). The pelletizing interception screen plate (16) is slidably engaged inside the bottom end of the pelletizing frame (14) and is located below the pelletizing blade (12).
4. A pelletizer for processing masterbatch with screening and guiding material as described in claim 3, characterized in that: The pelletizing frame (14) is fixedly installed inside the pelletizing box (3), the end of the pelletizing blade (12) is rotatably engaged with the pelletizing box (3), and the motor (15) is fixedly installed on the pelletizing box (3).
5. A pelletizer for processing masterbatch with screening and guiding material as described in claim 4, characterized in that: The feeding hopper (1) is located directly above the receiving frame (13).