Batch type forming die
By designing a batch molding die with an arc-shaped injection channel and a plunger structure, the problems of large space occupation and high cost of molding units were solved, and the number of molding units on the die was increased and the demolding stability was improved.
Patent Information
- Application Number
- CN202520068774.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-13
AI Technical Summary
In the existing technology, the direct injection method results in excessively large molding unit size, which occupies a lot of mold space, resulting in a small number of molding units on the mold, and the use of equipment such as robotic arms increases operating costs.
Design a batch molding die with an arc-shaped injection channel. The plunger consists of three main bodies: body one, body two, and body three. The ejector rod matches the plunger and has a length greater than the mold body thickness, forming multiple molding units to reduce space occupation and improve demolding stability.
By using an arc-shaped injection channel and a plunger structure, the number of molding units on the mold is increased, mold costs are reduced, and operational efficiency and demolding stability are improved.
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Figure CN223877414U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to mechanical technical field relates to a kind of for batch forming mould. BACKGROUND
[0002] In the TM production process, LIPO is needed after glue filling to take out residual glue and gate, Plug is needed to be inserted into injection hole after glue filling, and Plug is pulled out after solidification to take out LIPO residual glue Gate.
[0003] In the existing operation process, the injection usually adopts straight glue injection mode, and the product is formed and needs to be punched by die, mechanical hand and other equipment to cooperate, so as to take out the product from the mold.
[0004] As can be seen, the straight glue injection mode leads to that the size of the molding unit formed by the molding cavity and the injection channel is too large, and occupies too much space of the mold, which finally leads to that only a small number of molding units can be arranged on the mold.
[0005] At the same time, the mechanical hand and other equipment matched in the whole operation process lead to that the operation cost is too high. INVENTION CONTENTS
[0006] The utility model aims at the above problems existing in prior art, and provides a kind of for batch forming mould.
[0007] The utility model can be realized by the following technical schemes:
[0008] A kind of for batch forming mould, including the block of mould body, its characterized in that, the mould body has product injection cavity and injection channel, the product injection cavity is located at the upper part of mould body and the upper end of product injection cavity is open, the outer end of injection channel is located at the upper part of mould body and the outer end of injection channel is adjacent to product injection cavity, the injection channel is located in the mould body and the injection channel is communicated with product injection cavity, it further includes plunger and jack, the plunger is connected at the outer end of injection channel and the plunger can block the outer end of injection channel, the lower part of product injection cavity and the outer end of injection channel is provided with jack corresponding thereto.
[0009] In the above batch forming mould, the injection channel is arc-shaped.
[0010] In the above batch forming mould, the size of the inner end of injection channel is smaller than that of the outer end, and the inner end of injection channel smoothly transitions to the outer end.
[0011] In the above batch forming mould, the outer end of injection channel is matched with plunger.
[0012] In the batch forming mold, the plunger comprises a body one, a body two and a body three, the body one is vertically arranged, the body two and the body three are respectively fixed at two sides of the body one, the body two is trapezoidal and the large bottom side of the trapezoidal body two is flush with the two sides of the body one, the width of the body three is smaller than the width of the body one, the body two is located at the outer end of the injection channel when the plunger is connected to the mold body, and the ejector pin is located directly below the body three.
[0013] In the batch forming mold, the body one, the body two and the body three are integrated.
[0014] In the batch forming mold, the body two has a smooth chamfer or a round corner at the corner.
[0015] In the batch forming mold, the length of the ejector pin is greater than the thickness of the mold body.
[0016] In the batch forming mold, the product injection cavity, the injection channel and the corresponding ejector pin form a forming unit, and the mold body has a plurality of forming units.
[0017] In the batch forming mold, the ejector pin opposite to the product injection cavity is located at the center of the product injection cavity.
[0018] Compared with the prior art, the batch forming mold can reduce the occupied space of the entire forming unit on the mold body, so that more forming units are arranged in the limited position of the mold body, and the work efficiency is improved.
[0019] Meanwhile, the arc-shaped injection channel can also facilitate the exit of the residual material and has high demolding stability.
[0020] In addition, the plunger can not only stably block the outer end of the injection channel, but also the structure of the body three can reduce the material consumption of the entire plunger, appropriately reduce the cost of the entire mold, and has high practical value. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a sectional view of the batch forming mold.
[0022] Figure 2 is a structure diagram of the plunger in the batch forming mold.
[0023] In the drawings, 1 is a mold body, 2 is a product injection cavity, 3 is an injection channel, 5 is a plunger, 5a is a body one, 5b is a body two, 5c is a body three, and 6 is an ejector pin. DETAILED DESCRIPTION
[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] It should be noted that when a component is said to be "mounted on" another component, it can be directly mounted on the other component or may be interspersed with a component. When a component is said to be "set on" another component, it can be directly set on the other component or may be interspersed with a component. When a component is said to be "fixed to" another component, it can be directly fixed to the other component or may be interspersed with a component.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.
[0027] like Figure 1 and Figure 2 As shown, the batch molding mold includes a block-shaped mold body 1.
[0028] The mold body 1 has a product injection cavity 2 and an injection channel 3. The product injection cavity 2 is located at the upper part of the mold body 1 and has an opening at the upper end. The outer end of the injection channel 3 is located at the upper part of the mold body 1 and is adjacent to the product injection cavity 2. The injection channel 3 is located inside the mold body 1 and is connected to the product injection cavity 2. The mold body 1 also includes a plunger 5 and a push rod 6. The plunger 5 is connected to the outer end of the injection channel 3 and can block the outer end of the injection channel 3. The lower part of the outer end of the product injection cavity 2 and the injection channel 3 each has a corresponding push rod 6.
[0029] Initially, the plunger 5 is not connected to the outer end of the injection channel 3. At this time, the molten material is fed into the injection channel 3, and the material enters the product injection cavity 2 along the injection channel 3.
[0030] After the material is poured in, the plunger 5 is connected to the outer end of the injection channel 3. After a set time, the material is formed. At this time, the ejector rod 6 moves upward under the action of external force, thereby stably removing the formed workpiece and residue from the injection channel 3 of the mold body 1.
[0031] The injection channel 3 is arc-shaped.
[0032] The arc-shaped injection channel 3 not only enables the material to smoothly enter the product injection cavity 2, but also enables the residual material after molding to be conveniently discharged from the injection cavity.
[0033] The inner end of the injection channel 3 is smaller in size than the outer end, and the inner end of the injection channel 3 smoothly transitions to the outer end.
[0034] Such a structure facilitates the discharge of residual material in the injection channel 3, and also enables the material to enter the product injection cavity 2 at an appropriate speed.
[0035] The outer end of the injection channel 3 is matched with the plunger 5.
[0036] Such a structure enables the plunger 5 to stably block the outer end of the injection channel 3.
[0037] The plunger 5 comprises a first body 5a in the shape of a sheet, a second body 5b and a third body 5c, the first body 5a is vertically arranged, the second body 5b and the third body 5c are respectively fixedly connected at two sides of the first body 5a, the second body 5b is in the shape of a trapezoid, and the large bottom side of the trapezoid-shaped second body 5b is flush with the two sides of the first body 5a, the width dimension of the third body 5c is smaller than that of the first body 5a, when the plunger 5 is connected to the mold body 1, the second body 5b is located at the outer end of the injection channel 3, and the ejector rod 6 is located directly below the third body 5c.
[0038] Since the second body 5b is flush with the edges of the first body 5a, it can stably block the outer end of the injection channel 3 under the action of the first body 5a and the second body 5b. The third body 5c serves the function of contacting the ejector rod 6, so as long as the third body 5c can contact the ejector rod 6, the width dimension of the third body 5c can be relatively narrow, thereby avoiding the consumption of a large amount of material while ensuring stable contact with the ejector rod 6.
[0039] The first body 5a, the second body 5b and the third body 5c are in an integrated structure.
[0040] This can appropriately improve the compactness of the structure of the plunger 5.
[0041] The second body 5b has a smooth transition chamfer or round corner at the corner.
[0042] The second body 5b is in the shape of a rectangle, and the chamfer or round corner at the corner of the second body 5b can eliminate sharp structures.
[0043] The length dimension of the ejector rod 6 is greater than the thickness dimension of the mold body 1.
[0044] The structure can stabilize the force on the lower end of the ejector pin 6 and the upper end of the ejector pin 6 can stably push the corresponding product or residue.
[0045] The product injection cavity 2, the injection channel 3 and the corresponding ejector pin 6 form a molding unit, and the mold body 1 has a plurality of molding units.
[0046] The plurality of molding units can effectively improve the operation efficiency.
[0047] The ejector pin 6 opposite to the product injection cavity 2 is located at the center of the product injection cavity 2.
[0048] During the pushing of the product, the product is balanced.
[0049] The present batch molding mold can reduce the occupied space of the entire molding unit on the mold body due to the arc-shaped injection channel, and therefore, a larger number of molding units can be arranged in the limited position of the mold body, thereby improving the operation efficiency.
[0050] Meanwhile, the arc-shaped injection channel can also facilitate the exit of the molded residue, and the demolding stability is also relatively high.
[0051] In addition, the plunger can not only stably block the outer end of the injection channel, but also the structure of the body 3 can reduce the material consumption of the entire plunger, appropriately reduce the cost of the entire mold, and has high practical value.
[0052] The technical features of the above-described embodiments can be combined arbitrarily, and in order to make the description simple, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present disclosure.
[0053] Those skilled in the art should recognize that the above embodiments are used to illustrate the present application, and are not used as a limitation of the present application, and as long as the above embodiments are appropriately changed and varied within the scope of the present application, they fall within the scope of the present application.
Claims
1. A mould for batch moulding, comprising a block-shaped mould body (1), characterised in that, The mold body (1) has a product injection cavity (2) and an injection channel (3). The product injection cavity (2) is located at the upper part of the mold body (1) and has an opening at the upper end. The outer end of the injection channel (3) is located at the upper part of the mold body (1) and is adjacent to the product injection cavity (2). The injection channel (3) is located in the mold body (1) and communicates with the product injection cavity (2). The mold body (1) further comprises a plunger (5) and a ejector rod (6). The plunger (5) is connected to the outer end of the injection channel (3) and can block the outer end of the injection channel (3). The product injection cavity (2) and the outer end of the injection channel (3) each have a corresponding ejector rod (6) at the lower part.
2. The batch molding mold according to claim 1, wherein The injection channel (3) is arc-shaped.
3. The batch molding mold according to claim 2, wherein The size of the inner end of the injection channel (3) is smaller than that of the outer end, and the inner end smoothly transitions to the outer end.
4. The batch molding mold according to claim 3, wherein The outer end of the injection channel (3) matches the plunger (5).
5. The batch molding mold according to claim 4, wherein The plunger (5) comprises a body one (5a), a body two (5b), and a body three (5c). The body one (5a) is vertically arranged. The body two (5b) and the body three (5c) are respectively fixed to the two sides of the body one (5a). The body two (5b) is trapezoidal, and the large bottom side of the trapezoidal body two (5b) is flush with the two sides of the body one (5a). The width of the body three (5c) is smaller than that of the body one (5a). When the plunger (5) is connected to the mold body (1), the body two (5b) is located at the outer end of the injection channel (3), and the ejector rod (6) is located directly below the body three (5c).
6. The batch molding mold according to claim 5, wherein The body one (5a), the body two (5b), and the body three (5c) are of an integral structure.
7. The batch molding mold according to claim 6, wherein The corner of the body two (5b) has a smooth chamfer or a round corner.
8. The batch molding mold according to claim 7, wherein The length of the ejector rod (6) is greater than the thickness of the mold body (1).
9. The batch molding mold according to claim 8, wherein The product injection cavity (2), the injection channel (3), and the corresponding ejector rod (6) form a molding unit, and the mold body (1) has a plurality of molding units.
10. The batch molding mold according to claim 9, wherein The ejector rod (6) opposite to the product injection cavity (2) is located at the center of the product injection cavity (2).