Self-adaptive crawler belt anti-falling device and overhead working truck

By using an adaptive track anti-derailment device, which utilizes sensors and controllers to control the track's self-adjusting mechanism, the problem of track derailment and damage on aerial work platforms under complex road conditions is solved, achieving track protection and comfortable driving.

CN223878114UActive Publication Date: 2026-02-06XCMG FIRE FIGHTING SAFETY EQUIP CO LTD
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Patent Information

Application Number
CN202520360229.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-06
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

Existing mobile aerial work platforms cannot self-adjust under complex and harsh road conditions, resulting in damage to the tracks by the anti-slip device and poor driving comfort.

Method used

An adaptive track anti-derailment device is adopted, which uses pressure sensors and distance sensors to detect the track compression force and relative position. The controller controls the self-adjusting telescopic mechanism to slide the rail clamps up and down, keeping the track compression force within a reasonable range and avoiding track derailment and track damage.

Benefits of technology

It effectively adapts to complex road conditions, prevents track derailment, reduces track damage, and improves driving comfort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a self-adaptive crawler belt anti-falling device and an overhead working truck. The device comprises a base which is fixed on a frame of an operation vehicle; the rail clamping device is in sliding connection with the base, is arranged above the crawler belt and keeps a certain gap with the crawler belt; one end of the self-adjusting telescopic mechanism is connected with the base, and the other end is connected with the rail clamping device; the distance between the rail clamping device and the base and information of the extrusion force of the caterpillar band on the rail clamping device are transmitted to the controller through the distance sensor and the pressure sensor, the controller controls the self-adjusting telescopic structure to drive the rail clamping device to slide up and down, and when the rail clamping device is extruded by the caterpillar band, the extrusion force of the caterpillar band on the rail clamping device is controlled within a certain range. And when the rail clamping device is not extruded by the track, the rail clamping device automatically resets to the initial relative position of the track, so that the track is effectively prevented from being damaged due to excessive stress on the track while the track is effectively prevented from falling off.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of track anti-off devices, and particularly relates to a self-adaptive track anti-off device and an aerial work platform. BACKGROUND

[0002] The mobile aerial work platform is a professional equipment for lifting people or equipment tools to a specified height position to perform work. The aerial work platform has various forms, mainly including a scissor type, a folding arm type, a straight arm type and the like. In terms of walking forms, the aerial work platform has a track type and a wheel type.

[0003] At present, the mobile aerial work platform is widely used in various environments. When the aerial work platform travels on a complex and harsh road, the anti-off device that cannot be self-adjusted causes great damage to the track, and the driving comfort is not high. SUMMARY

[0004] In view of the above problems in the prior art, the application provides a self-adaptive track anti-off device and an aerial work platform, which can effectively adapt to complex road conditions, avoid off-tracking and reduce damage to the track.

[0005] To achieve the above purpose, the technical scheme provided by the application is as follows:

[0006] In one aspect, the application provides a self-adaptive track anti-off device for an aerial work platform, comprising:

[0007] a base fixed to a frame of the aerial work platform;

[0008] a track clamp connected to the base in a sliding manner, arranged above the track and maintaining a certain gap with the track;

[0009] a self-adjusting telescopic mechanism connected to the base at one end and connected to the track clamp at the other end, used for driving the track clamp to slide up and down according to the force applied by the track to the track clamp and the relative position between the frame and the track clamp, so that when the track clamp is pressed by the track, the pressing force of the track on the track clamp is controlled within a certain range, and when the track clamp is not pressed by the track, the track clamp is automatically reset to the initial relative position with the track.

[0010] Optionally, the self-adjusting telescopic mechanism comprises a pressure sensor arranged on the track clamp, a distance sensor arranged on the base and a controller, the pressure sensor is used for detecting the pressing force of the track on the track clamp, the distance sensor is used for detecting the distance between the track clamp and the base, the pressure sensor and the distance sensor are connected to a signal input end of the controller, and a signal output end of the controller is connected to the self-adjusting telescopic mechanism.

[0011] Optionally, the self-adjusting telescopic mechanism comprises a telescopic cylinder, one end of the telescopic cylinder is connected to the base, and the other end of the telescopic cylinder is connected to the track clamp.

[0012] Optionally, the adaptive track anti-off device further comprises a mounting frame, and the telescopic end of the telescopic cylinder is connected with the track clamp through the mounting frame.

[0013] Optionally, the adaptive track anti-off device further comprises a sliding guide for guiding the sliding direction of the track clamp.

[0014] Optionally, the sliding guide comprises a sliding groove arranged on the base, and the mounting frame is slidably connected with the sliding groove through a sliding rail.

[0015] Optionally, the self-adjusting telescopic mechanism comprises a telescopic rod and a reset spring sleeved around the telescopic rod, one end of the reset spring is connected with the base, and the other end is connected with the track clamp, one end of the telescopic rod is connected with the base, and the other end is connected with the track clamp, the telescopic rod is arranged in a vertical direction, and the telescopic rod is used for limiting the movement direction of the track clamp and the reset spring.

[0016] In another aspect, the application also provides a high-altitude operation vehicle, which is provided with the adaptive track anti-off device.

[0017] Compared with the prior art, the application has at least the following beneficial effects:

[0018] The distance sensor and the pressure sensor respectively transmit the distance between the track clamp and the base and the extrusion force of the track on the track clamp to the controller, the controller controls the self-adjusting telescopic structure to drive the track clamp to slide up and down, so that when the track clamp is extruded by the track, the extrusion force of the track on the track clamp is controlled within a certain range, and when the track clamp is not extruded by the track, the track clamp is automatically reset to the initial relative position with the track, thereby effectively avoiding the track off and avoiding the damage of the track due to excessive force. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only some embodiments of the application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0020] Figure 1 It is a structural schematic diagram of the adaptive track anti-off device in the embodiment of the application.

[0021] Figure 2 It is a schematic diagram of the adaptive track anti-off device in the embodiment of the application in use.

[0022] Explanation of reference signs:

[0023] 1, base; 2, mounting frame; 3, telescopic cylinder; 4, track clamp. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way limits the present application and its applications or uses. Embodiment 1

[0025] The present application provides a self-adaptive track anti-off device for an aerial work platform, such as Figure 1 and Figure 2 as shown, comprising:

[0026] a base 1 fixed on the frame of the aerial work platform;

[0027] a track clamp 4 in sliding connection with the base 1, arranged above the track and maintaining a certain gap with the track;

[0028] a self-adjusting telescopic mechanism connected at one end with the base 1 and at the other end with the track clamp 4; for driving the track clamp 4 to slide up and down according to the force applied by the track to the track clamp 4 and the relative position between the frame and the track clamp 4, so that when the track clamp 4 is pressed by the track, the pressing force of the track on the track clamp 4 is controlled within a certain range; when the track clamp 4 is not pressed by the track, the track clamp 4 is automatically reset to the initial relative position with the track.

[0029] The self-adjusting telescopic mechanism includes a pressure sensor arranged on the track clamp 4, a distance sensor arranged on the base 1, and a controller (not shown in the figure), the pressure sensor is used to detect the pressing force of the track on the track clamp 4, the distance sensor is used to detect the distance between the track clamp 4 and the base 1, and the pressure sensor and the distance sensor are connected to the signal input end of the controller, and the signal output end of the controller is connected to the self-adjusting telescopic mechanism.

[0030] The present application transmits the distance between the track clamp 4 and the base 1 and the pressing force of the track on the track clamp 4 to the controller through the distance sensor and the pressure sensor respectively, and the controller controls the self-adjusting telescopic mechanism to drive the track clamp 4 to slide up and down, so that when the track clamp 4 is pressed by the track, the pressing force of the track on the track clamp 4 is controlled within a certain range; when the track clamp 4 is not pressed by the track, the track clamp 4 is automatically reset to the initial relative position with the track, thereby effectively avoiding the track off and avoiding the damage of the track due to excessive force. Embodiment 2

[0031] The embodiment is different from the embodiment 1 in that the self-adjusting telescopic mechanism comprises a telescopic cylinder 3, and the self-adaptive track preventing device in the embodiment further comprises a mounting frame 2, one end (fixed end) of the telescopic cylinder 3 is connected with the base 1, and the other end (telescopic end) of the telescopic cylinder 3 is connected with the track clamp 4 through the mounting frame 2.

[0032] In the initial state, a gap is kept between the track and the track clamp 4, and the distance between the base 1 and the top wall of the track clamp 4 is D at this time;

[0033] When the track encounters a ground protrusion, the track is bent under the force, and the track presses the track clamp 4, and when the pressing force exceeds or reaches a preset value X, the controller receives the signal transmitted by the pressure sensor and controls the telescopic cylinder 3 to retract, thereby driving the track clamp 4 to move upward, and the distance between the base 1 and the top wall of the track clamp 4 is reduced (less than D);

[0034] When the pressing force of the track on the track clamp 4 is greater than 0 and less than the preset value X, no damage is caused to the track, and the telescopic cylinder 3 is not moved at this time;

[0035] When the pressing force of the track on the track clamp 4 is 0 (the track is away from the track clamp 4 or just touches the track clamp 4 but does not exert force), if the distance detector detects that the distance between the track clamp 4 and the base 1 is less than D, it indicates that the gap between the track clamp 4 and the track is too large, and at this time, the distance sensor transmits a signal to the controller, and the controller controls the telescopic cylinder 3 to extend, thereby driving the track clamp 4 to move downward, and when the track clamp 4 is automatically reset to the initial relative position with the track, the telescopic cylinder 3 is no longer operated.

[0036] The self-adaptive track preventing device further comprises a sliding guide for guiding the sliding direction of the track clamp 4. In the embodiment, the sliding guide comprises a sliding groove arranged on the base 1, and the mounting frame 2 is slidably connected with the sliding groove through a sliding rail. The sliding groove is arranged in the vertical direction, thereby limiting the upward and downward sliding of the sliding rail, and ensuring the vertical movement of the sliding rail.

[0037] The application further provides a high-altitude operation vehicle, which is provided with the self-adaptive track preventing device. Embodiment 3

[0038] The embodiment is different from embodiment 1 in that the self-adjusting telescopic mechanism comprises a telescopic rod and a reset spring sleeved on the side of the telescopic rod, one end of the reset spring is connected with the base 1, the other end is connected with the rail clamp 4, one end of the telescopic rod is connected with the base 1, the other end is connected with the rail clamp 4, the telescopic rod is arranged in the vertical direction, and the telescopic rod is used for limiting the movement direction of the reset spring of the rail clamp 4. When the lower track is bent upward under force, the track contacts the rail clamp 4, the rail clamp 4 is driven to move upward under force, the spring in the self-adjusting mechanism is compressed, the rail clamp 4 is lifted upward, and the track is bent upward within the designed stroke; when the force of the lower track on the rail clamp 4 is less than the elastic force of the spring, the spring is elongated, and the rail clamp 4 is pushed back to the preset position

[0039] Through the structural design of the self-adaptive track anti-off device of the application, when the rail clamp 4 is pressed by the track, the pressing force of the track on the rail clamp 4 is controlled within a certain range; when the rail clamp 4 is not pressed by the track, the rail clamp 4 is automatically reset to the initial relative position with the track, thereby effectively avoiding track off and avoiding damage to the track due to excessive force.

[0040] In the description of the application, it should be pointed out that, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, and it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the application can be understood through specific circumstances.

[0041] The above is only the preferred embodiment of the application, and it should be pointed out that for ordinary skilled in the art, without departing from the technical principles of the application, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection scope of the application.

Claims

1. An adaptive track strap-off prevention device for an aerial device, comprising: The application relates to an adaptive track anti-off device. The device comprises a base fixed on a frame of a working vehicle, a track clamp connected with the base in a sliding mode, arranged above a track and kept a certain gap from the track, and a self-adjusting telescopic mechanism connected with the base at one end and with the track clamp at the other end, used for driving the track clamp to slide up and down according to the force applied by the track to the track clamp and the relative position between the frame and the track clamp, so that the extrusion force of the track to the track clamp is controlled within a certain range when the track clamp is extruded by the track, and the track clamp is automatically reset to the initial relative position with the track when the track clamp is not extruded by the track. The self-adjusting telescopic mechanism comprises a pressure sensor arranged on the track clamp, a distance sensor arranged on the base and a controller, the pressure sensor is used for detecting the extrusion force of the track to the track clamp, the distance sensor is used for detecting the distance between the track clamp and the base, and the pressure sensor and the distance sensor are connected with the signal input end of the controller, and the signal output end of the controller is connected with the self-adjusting telescopic mechanism. The self-adjusting telescopic mechanism comprises a telescopic cylinder, one end of the telescopic cylinder is connected with the base, and the other end is connected with the track clamp.

2. The self-adapting track strap guard of claim 1, wherein, The adaptive track anti-off device further comprises a mounting frame, and the telescopic end of the telescopic cylinder is connected with the track clamp through the mounting frame.

3. The self-adapting track strap guard of claim 2, wherein, The adaptive track anti-off device further comprises a sliding guide, which is used for guiding the sliding direction of the track clamp.

4. The self-adapting track strap-keeping device of claim 1, wherein, The sliding guide comprises a sliding groove arranged on the base, and the mounting frame is connected with the sliding groove in a sliding mode through a sliding rail.

5. The self-adapting track strap guard of claim 4, wherein, The self-adjusting telescopic mechanism comprises a telescopic rod and a reset spring sleeved on the telescopic rod, one end of the reset spring is connected with the base, and the other end is connected with the track clamp, one end of the telescopic rod is connected with the base, and the other end is connected with the track clamp, the telescopic rod is arranged in a vertical direction, and the telescopic rod is used for limiting the moving direction of the track clamp and the reset spring.

6. The self-adapting track strap-keeping device of claim 5, wherein, The adaptive track anti-off device is arranged on the base.

7. The self-adapting track strap-averting device of claim 1, wherein, ​ 8. An aerial work platform, characterized in that ​