Ton packing machine unpacking device for automatic material disassembly
By designing an automated ton bag unpacking device, which utilizes an air chamber to accelerate material flow, a cylindrical collection system to collect materials, an adjustable placement plate to fix the ton bags, a vibrating block to remove residual materials, and a mesh plate to guide the flow, the problem of material blockage and waste during the ton bag unpacking operation is solved, and the unpacking efficiency and stability are improved.
Patent Information
- Application Number
- CN202521120500.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-06-03
AI Technical Summary
During the unpacking process, the material is prone to clogging, resulting in low work efficiency and waste due to incomplete unloading.
An automated material unloading machine unpacking device was designed, comprising a metal frame, hydraulic cylinder, telescopic rod, air chamber, cutting blade, and adjustable-angle placement plate. The air chamber accelerates the material flow rate, the cylinder collects the material that has not fallen in, the placement plate fixes the ton bag, the vibrating block vibrates to remove residual material, and the mesh plate guides the material.
It effectively reduces mechanical blockage, improves unpacking efficiency, reduces material waste and spillage, and enhances the applicability and stability of the device.
Smart Images

Figure CN223878394U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to ton bag machine unpacking technical field, specifically is a kind of automatic material unpacking device for ton bag machine. BACKGROUND
[0002] "Ton bag" generally refers to a kind of large packaging container, mainly used for transporting and storing bulk materials (such as particles, powder, etc.), because its bearing capacity can reach ton level (usually 1-3 tons) and get the name.
[0003] Ton bag unpacking machine is a kind of equipment for automatically unpacking ton bag and discharging, widely used in chemical industry, food, pharmaceutical, building materials and other industries, suitable for the discharging operation of bulk materials such as powdery, granular and flaky.
[0004] When ton bag machine carries out unpacking operation, part of material may be blocked during discharging, which affects the working efficiency of ton bag unpacking machine.
[0005] Therefore, the utility model provides a kind of automatic material unpacking device for ton bag machine. INVENTION CONTENTS
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem proposed in the background art is solved.
[0007] The technical scheme adopted by the utility model to solve its technical problems is: the utility model discloses an automatic material unpacking device for ton bag machine, which comprises a metal frame; the top of the metal frame is fixedly connected with a first cross beam; the bottom of the first cross beam is fixedly connected with a first hydraulic cylinder; the output end of the first hydraulic cylinder is fixedly connected with a ton bag rack; the middle of the metal frame is fixedly connected with a U-shaped cross beam; the side wall of the U-shaped cross beam is fixedly connected with a cylinder; the side wall of the cylinder is provided with a first telescopic rod; the end of the first telescopic rod is fixedly connected with a material bucket; the top of the material bucket is hingedly connected with a plurality of cutting knives; the side wall of the material bucket is fixedly connected with an air charging bin; the side wall of the air charging bin is communicated with an air inlet pipe; a plurality of air outlet holes are formed in the inner side wall of the material bucket; through the setting of air charging bin, the inner side bottom of material bucket can be blown during ton bag unpacking operation, the air flow rate near the bottom is accelerated, so that the material above can be discharged more easily, and the mechanical jamming problem caused by material blockage is reduced; at the same time, the setting of cylinder can also collect part of the material that does not fall into the interior of material bucket, and the material waste problem caused by incomplete collection of material is reduced.
[0008] Preferably, the first telescopic rod top is fixed with two supports; the two supports are hingedly connected with a placing plate; the placing plate is fixed with a support beam in the middle; the metal frame is fixed with a second cross beam at the lower part; the second cross beam is fixed with a second hydraulic cylinder on the side wall; the second hydraulic cylinder output end is fixed with a second telescopic rod; the second telescopic rod end is hingedly connected with a connecting rod; the connecting rod end is hingedly connected to the support beam; the adjustable angle of the placing plate can adapt to the placement of ton bags of different sizes, which improves the application range of the device; meanwhile, it also makes the ton bag more stable during unpacking operation, and reduces the problem of material spilling caused by ton bag shaking.
[0009] Preferably, the placing plate is internally fixed with a first elastic belt; the placing plate is internally fixed with a second elastic belt; the first elastic belt and the second elastic belt are arranged in parallel; through the arrangement of the first elastic belt and the second elastic belt, the ton bag can be further fixed while being fixed and limited by the placing plate, which reduces the problem of material spilling caused by ton bag displacement; meanwhile, the first elastic belt and the second elastic belt can also extrude the material in the ton bag, making it easier to fall down, which reduces the waste problem caused by material residues.
[0010] Preferably, the support beam side wall is fixed with a vibration block; the vibration block is located on the side wall of the support beam away from the ton bag; through the arrangement of the vibration block, the residual material in the ton bag can be vibrated and removed after the unpacking operation of the ton bag is completed, which reduces the waste problem caused by material residues.
[0011] Preferably, a plurality of magic tapes are fixed on the first elastic belt and the second elastic belt; the magic tapes are uniformly arranged; through the arrangement of the magic tapes, the friction between the first elastic belt, the second elastic belt and the ton bag is further increased, so that the ton bag is placed more stably, which reduces the problem of material spilling caused by ton bag displacement; meanwhile, the arrangement of the magic tapes also facilitates the subsequent ton bag recycling work, which reduces the material waste problem.
[0012] Preferably, the material barrel side wall is fixed with a first mesh plate; the material barrel side wall is fixed with a second mesh plate; the first mesh plate and the second mesh plate are symmetrically arranged; through the arrangement of the first mesh plate and the second mesh plate, the material can be guided to a certain extent, so that it can fall more accurately to the material collecting device; meanwhile, the material can also fall in other working areas, which reduces the pollution problem caused by material splashing.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The utility model relates to a ton bag machine unpacking device for automatic material disassembly, through the setting of the inflation bin, when ton bag unpacking operation is carried out, the inside bottom of the material barrel is blown, the air flow rate of the vicinity is accelerated, so that the material above can be discharged more easily, and the mechanical jam problem caused by material blockage is reduced, simultaneously, the setting of the cylinder can also collect part of the material not falling into the material barrel, and the material waste problem caused by incomplete collection of material is reduced.
[0015] 2. The utility model relates to a ton bag machine unpacking device for automatic material disassembly, through the setting of the adjustable angle of the placing plate, ton bags of different sizes can be placed, and the application range of the device is improved, simultaneously, the ton bag is more stable during unpacking operation, and the material spilling problem caused by ton bag shaking is reduced. DRAWINGS
[0016] The utility model will be further described below in combination with the drawings.
[0017] Figure 1 It is the perspective view of the utility model;
[0018] Figure 2 It is the structural schematic view of the material barrel of the utility model;
[0019] Figure 3 It is the structural schematic view of the placing plate moving system in the utility model;
[0020] Figure 4 It is the structural schematic view of the placing plate in the utility model;
[0021] Figure 5 It is the structural schematic view of the net plate system in the utility model;
[0022] In the drawing: 1, metal frame; 11, first crossbeam; 12, first hydraulic cylinder; 13, ton bag placing frame; 14, U-shaped crossbeam; 15, cylinder; 16, first telescopic rod; 17, material barrel; 18, cutting tool; 19, inflation bin; 110, air inlet pipe; 111, exhaust hole; 2, support; 21, placing plate; 22, support beam; 23, second crossbeam; 24, second hydraulic cylinder; 25, second telescopic rod; 26, connecting rod; 3, first elastic belt; 31, second elastic belt; 4, vibration block; 5, magic tape; 6, first net plate; 61, second net plate. PREFERRED EMBODIMENT
[0023] In order to make the technical means, creative characteristics, purposes and effects realized by the utility model easy to understand, the utility model will be further described below in combination with specific embodiments.
[0024] For example, Figures 1 to 2As shown, the utility model discloses a kind of ton bag machine unpacking devices for automatic material disassembly, including metal frame 1;The first crossbeam 11 is fixedly connected to the top of the metal frame 1;The first hydraulic cylinder 12 is fixedly connected to the bottom of the first crossbeam 11;The ton bag rack 13 is fixedly connected to the output end of the first hydraulic cylinder 12;The U-shaped crossbeam 14 is fixedly connected to the middle of the metal frame 1;The cylindrical 15 is fixedly connected to the side wall of the U-shaped crossbeam 14;The first telescopic rod 16 is installed in the side wall of the cylindrical 15;The material barrel 17 is fixedly connected to the end of the first telescopic rod 16;The material barrel 17 top is hingedly connected with multiple cutting knives 18;The air filling bin 19 is fixedly connected to the side wall of the material barrel 17;The air inlet pipe 110 is communicated in the side wall of the air filling bin 19;Multiple exhaust holes 111 are formed in the inner side wall of the material barrel 17;When working, the ton bag to be unpacked is hung on the ton bag rack 13, and the ton bag is adjusted to the appropriate position by the first hydraulic cylinder 12, at this time, the first telescopic rod 16 moves and the material barrel 17 moves upwards in the cylindrical 15 to the appropriate position, and the ton bag is unpacked by the cutting knife 18;When the cutting knife 18 cuts the ton bag, the cutting knife 18 opens outward, so that the material in the ton bag enters the inside of the material barrel 17;At this time, the air inlet pipe 110 is connected to the air pump, and air enters the inside of the air filling bin 19 from the air inlet pipe 110 and is discharged from the exhaust hole 111, so that the flow rate in the material barrel 17 is increased, so that the material can be discharged faster;By the setting of the air filling bin 19, the inside bottom of the material barrel 17 can be blown when the ton bag unpacking operation is carried out, so that the air flow rate near the inside bottom is increased, so that the material above can be discharged more easily, and the mechanical jamming problem caused by material blockage is reduced;At the same time, the setting of the cylindrical 15 can also collect part of the material that does not fall into the inside of the material barrel 17, so that the material waste problem caused by incomplete collection of material is reduced.
[0025] As Figure 3 and Figure 4 shown, the first telescopic rod 16 top is fixedly connected with two supports 2;The placement plate 21 is hingedly connected between the two supports 2;The support beam 22 is fixedly connected to the middle of the placement plate 21;The second crossbeam 23 is fixedly connected to the lower part of the metal frame 1;The second hydraulic cylinder 24 is fixedly connected to the side wall of the second crossbeam 23;The second telescopic rod 25 is fixedly connected to the output end of the second hydraulic cylinder 24;The connecting rod 26 is hingedly connected to the end of the second telescopic rod 25;The connecting rod 26 is hingedly connected to the support beam 22;When the ton bag unpacking operation is carried out, the placement plate 21 can place and fix the ton bag, and the connecting rod 26 can be moved by the second telescopic rod 25, so that the placement plate 21 is rotated to realize the angle adjustment of the placement plate 21, so that the ton bag can be placed more stably on the support 2;The adjustable angle of the placement plate 21 can adapt to the placement of ton bags of different sizes, so that the application range of the device is improved;At the same time, the ton bag is more stable when the unpacking operation is carried out, so that the material spilling problem caused by ton bag shaking is reduced.
[0026] As shown in Figure 4 , the first elastic band 3 is fixed inside the placing plate 21; the second elastic band 31 is fixed inside the placing plate 21; the first elastic band 3 and the second elastic band 31 are arranged in parallel; when the placing plate 21 fixes the ton bag, the first elastic band 3 and the second elastic band 31 will exert an elastic force on the ton bag, which can increase the friction between the ton bag and the placing plate 21, and make the ton bag more stable, and also can continuously exert pressure on the material in the ton bag, so that the material in the ton bag falls more easily; through the arrangement of the first elastic band 3 and the second elastic band 31, the ton bag can be further fixed while being fixed and limited by the placing plate 21, which reduces the problem of material spilling caused by displacement of the ton bag; at the same time, the first elastic band 3 and the second elastic band 31 can also extrude the material in the ton bag, so that the material falls more easily, which reduces the problem of waste caused by residual material.
[0027] As shown in Figure 4 , the vibration block 4 is fixed on the side wall of the supporting beam 22; the vibration block 4 is arranged on the side wall of the supporting beam 22 away from the ton bag; when the ton bag unpacking operation is completed, the vibration block 4 is opened to vibrate, and the vibration is transmitted to the placing plate 21 and the first elastic band 3 and the second elastic band 31 through the supporting beam 22, so as to vibrate the ton bag and make the residual material in the ton bag fall by vibration; through the arrangement of the vibration block 4, the residual material in the ton bag can be vibrated and removed after the ton bag unpacking operation is completed, which reduces the problem of waste caused by residual material.
[0028] As shown in Figure 4 , a plurality of magic tapes 5 are fixed on the first elastic band 3 and the second elastic band 31; the magic tapes 5 are arranged uniformly; when the ton bag unpacking operation is performed, the first elastic band 3 and the second elastic band 31 contact the ton bag, and at this time the magic tapes 5 further rub the surface of the ton bag, so that the ton bag is less likely to displace; after the ton bag unpacking operation is completed, the magic tapes 5 can also firmly adhere the ton bag to the placing plate 21, which facilitates subsequent recycling of the ton bag; through the arrangement of the magic tapes 5, the friction between the first elastic band 3 and the second elastic band 31 and the ton bag is further increased, so that the ton bag is placed more stably, which reduces the problem of material spilling caused by displacement of the ton bag; at the same time, the arrangement of the magic tapes 5 also facilitates the subsequent recycling of the ton bag, which reduces the problem of material waste.
[0029] As shown in Figure 5As shown, the first net plate 6 is fixed to the side wall of the material bucket 17; the second net plate 61 is fixed to the side wall of the material bucket 17; the first net plate 6 and the second net plate 61 are symmetrically arranged; when the material falls from above, the first net plate 6 and the second net plate 61 can block the falling material from entering other working areas, so that it falls to the material collecting device; through the arrangement of the first net plate 6 and the second net plate 61, the material can be guided to the material collecting device more accurately, and at the same time, the material can also be placed in other working areas, reducing the pollution problem caused by material splashing.
[0030] When working, the ton bag to be unpacked is hung on the ton bag hanging rack 13, and the ton bag is adjusted to the appropriate position through the first hydraulic cylinder 12, at this time, the first telescopic rod 16 moves to move the material bucket 17 in the cylinder 15 to the appropriate position, and the cutting tool 18 is used for unpacking operation; when the cutting tool 18 cuts the ton bag, the cutting tool 18 opens outward, so that the material in the ton bag enters the inside of the material bucket 17; at this time, the air inlet pipe 110 is connected to the air pump, and the air enters the air filling bin 19 inside through the air inlet pipe 110 and is discharged through the air outlet hole 111, so as to increase the flow rate in the material bucket 17, so that the material can be discharged faster; when the ton bag unpacking operation is carried out, the placing plate 21 can place and fix the ton bag, and at the same time, the second telescopic rod 25 can drive the connecting rod 26 to move, so as to drive the placing plate 21 to rotate and realize the angle adjustment of the placing plate 21, so that the ton bag can be placed more stably on the support 2; when the placing plate 21 fixes the ton bag, the first elastic belt 3 and the second elastic belt 31 can exert an elastic force on the ton bag, which can increase the friction between the ton bag and the placing plate 21 on one hand, and fix the ton bag more stably, and on the other hand, the first elastic belt 3 and the second elastic belt 31 can continuously exert pressure on the material in the ton bag, so that the material in the ton bag falls more easily; when the ton bag unpacking operation is completed, the vibration block 4 is opened, so as to vibrate, and the vibration is transmitted to the placing plate 21, the first elastic belt 3 and the second elastic belt 31 through the supporting beam 22, so as to vibrate the ton bag, and the remaining material in the ton bag is shaken and falls; when the ton bag unpacking operation is carried out, the first elastic belt 3 and the second elastic belt 31 are in contact with the ton bag, at this time, the magic tape 5 further rubs with the surface of the ton bag, so that it is not easy to displace; after the ton bag unpacking operation is completed, the magic tape 5 can also firmly adhere the ton bag to the placing plate 21, which is convenient for recycling the ton bag; when the material falls from above, the first net plate 6 and the second net plate 61 can block the falling material from entering other working areas, so that it falls to the material collecting device.
[0031] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A ton bag unpacking device for use in a ton bag unpacking machine for automated material unpacking, characterized in that: Including metal frame (1), first crossbeam (11) is fixed to the top of the metal frame (1), first hydraulic cylinder (12) is fixed to the bottom of the first crossbeam (11), ton bag rack (13) is fixed to the output end of the first hydraulic cylinder (12), U-shaped crossbeam (14) is fixed to the middle of the metal frame (1), cylinder (15) is fixed to the side wall of the U-shaped crossbeam (14), first telescopic rod (16) is installed on the side wall of the cylinder (15), material bucket (17) is fixed to the end of the first telescopic rod (16), a plurality of cutting knives (18) are hinged to the top of the material bucket (17), air charging bin (19) is fixed to the side wall of the material bucket (17), air inlet pipe (110) is communicated with the side wall of the air charging bin (19), a plurality of air exhaust holes (111) are formed in the inner side wall of the material bucket (17).
2. The ton bag unpacking device for automated material unpacking according to claim 1, characterized in that: Two supports (2) are fixed to the top of the first telescopic rod (16), placing plate (21) is hinged between the two supports (2), support beam (22) is fixed to the middle of the placing plate (21), second crossbeam (23) is fixed to the lower part of the metal frame (1), second hydraulic cylinder (24) is fixed to the side wall of the second crossbeam (23), second telescopic rod (25) is fixed to the output end of the second hydraulic cylinder (24), connecting rod (26) is hinged to the end of the second telescopic rod (25), and the connecting rod (26) is hinged to the support beam (22).
3. The ton bag unpacking device for automated material unpacking according to claim 2, characterized in that: First elastic belt (3) is fixed in the placing plate (21), second elastic belt (31) is fixed in the placing plate (21), and the first elastic belt (3) and the second elastic belt (31) are arranged in parallel.
4. The ton bag unpacking device for automated material unpacking according to claim 3, characterized in that: Vibration block (4) is fixed to the side wall of the support beam (22), and the vibration block (4) is arranged on the side wall of the support beam (22) away from the ton bag.
5. The ton bag unpacking device for automated material unpacking according to claim 4, characterized in that: A plurality of magic tapes (5) are fixed on the first elastic belt (3) and the second elastic belt (31), and the magic tapes (5) are uniformly arranged.
6. The ton bag unpacking device for automated material unpacking according to claim 5, characterized in that: First mesh plate (6) is fixed to the side wall of the material bucket (17), second mesh plate (61) is fixed to the side wall of the material bucket (17), and the first mesh plate (6) and the second mesh plate (61) are symmetrically arranged.