Intelligent transfer equipment for copper wire factory

By designing intelligent transfer equipment for copper wire factories, and adopting support frames, moving mechanisms, linear modules, and clamping mechanisms, the problem of low intelligence in wire reel transfer has been solved, realizing automated transfer and loading/unloading operations, and improving production efficiency.

CN223878967UActive Publication Date: 2026-02-06JIANGXI YUANCHUANG PHOTOELECTRIC NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520411357.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-06
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

The current copper wire factories rely on manual labor or forklifts for the transfer of wire spools, resulting in low levels of automation and impacting production efficiency.

Method used

An intelligent copper wire transfer device for factories has been designed, including a support frame, a moving mechanism, a linear module, a lifting module, and a clamping mechanism, to realize automated transfer and loading/unloading operations of wire reels.

Benefits of technology

It enables automated transfer of wire reels between various production equipment, improves the level of intelligence in copper wire production, reduces manual intervention, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223878967U_ABST
    Figure CN223878967U_ABST
Patent Text Reader

Abstract

The utility model discloses an intelligent transfer device for a copper wire factory, which comprises a support frame body provided with a horizontally arranged and suspended cross beam; the moving mechanism is provided with a bearing part which is movably arranged on the cross beam in the axial direction of the cross beam, and the bearing part extends in the horizontal and vertical direction of the cross beam; the linear module is arranged on the bearing part and has a horizontal driving function; a lifting module; and a clamping mechanism. The clamping mechanism can clamp a wire coil, the lifting mechanism can drive the wire coil to ascend and descend to adapt to production equipment of different heights, the linear module can drive the wire coil to do feeding movement to adapt to production equipment of different distances, and the moving mechanism can drive the wire coil to move along the cross beam to transfer the wire coil to the designated production equipment. The whole combined operation is adopted, the wire coil can be transferred among all production devices, coil loading and unloading work can be carried out, manual operation is not needed, intelligent transfer is carried out, and the working effect of copper wire production is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a transfer equipment technical field more specifically, relate to a kind of intelligent copper wire factory transfer equipment. BACKGROUND

[0002] Copper wire intelligent processing factory is a kind of modern manufacturing factory using advanced automation technology and intelligent management system to improve production efficiency, ensure product quality and reduce operating costs. This kind of factory will usually integrate the latest information technology, operation technology and Internet of Things technology, realize the intelligent management from raw material procurement to finished product delivery.

[0003] In the production process, whether in the process of taking up wire, paying off wire, packing, etc., wire reel needs to be used, and the wire reel needs to be wound on and off, and transferred between processes. In the prior art, the wire reel is usually transferred by manual or using a forklift, and the transfer progress needs to be controlled manually, which is low in intelligence and affects efficiency. UTILITY MODEL CONTENT

[0004] In view of the problems existing in the prior art, the utility model aims to provide a kind of intelligent copper wire factory transfer equipment.

[0005] To solve the above problems, the utility model adopts the following technical scheme. A kind of intelligent copper wire factory transfer equipment, comprising:

[0006] Support frame, the support frame has horizontal arrangement and is located in the beam in the air;

[0007] Moving mechanism, with load-bearing member movable along the beam shaft direction is arranged on the beam, and the load-bearing member extends along the beam horizontal vertical direction;

[0008] Linear module, set on the load-bearing member, with horizontal driving function, and driving direction is perpendicular to the load-bearing member moving direction;

[0009] Lifting module, set on the linear module and located in the load-bearing member extension, with lifting function;

[0010] Clamping mechanism, set on the lifting module, for clamping wire reel.

[0011] Preferably, the support frame further comprises a plurality of support seats for supporting the beam.

[0012] Preferably, the top of the beam is provided with a slide rail, and the moving mechanism further comprises a wheel set limiting matched with the slide rail and a moving drive member driving the wheel set to rotate.

[0013] Preferably, the slide rail is in T shape, the wheel set comprises at least two groups of clamping wheels arranged on both sides of the slide rail and clamped on both sides of the slide rail, and the moving driving member drives the clamping wheels and / or the limiting wheels to rotate.

[0014] Preferably, the linear module adopts a ball screw driving structure.

[0015] Preferably, the lifting module comprises a base mounted on the linear module, and an extension arm vertically guided and mounted on the base; and a lifting driving member arranged on the base and having an output end connected to the extension arm.

[0016] Preferably, the clamping mechanism is mounted at the bottom of the extension arm, and the clamping mechanism comprises a clamp and a rotating driving member for driving the clamp to rotate.

[0017] Preferably, the clamp has clamping ends perpendicular to the extension arm and facing away from the cross beam, and opposite sides of the clamping ends are provided with limiting shafts matched with the spool shaft holes.

[0018] Compared with the prior art, the utility model has the beneficial effects of:

[0019] The clamping mechanism can clamp the spool, the lifting mechanism can drive the spool to lift to adapt to production equipment of different heights, the linear module can drive the spool to move to adapt to production equipment of different distances, and the moving mechanism can drive the spool to move along the cross beam to transfer the spool to a designated production equipment; the overall combination operation can transfer the spool between various production equipment and perform the up-down disc work, without the need of personnel operation, and the intelligent transfer greatly improves the working effect of copper wire production. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Fig. 2 It is a schematic diagram of the utility model;

[0022] Fig. 3 It is a schematic diagram of another aspect of the utility model.

[0023] Explanation of reference numerals in the drawing:

[0024] 1, support frame body; 11, cross beam; 12, support seat; 13, slide rail; 2, moving mechanism; 21, bearing member; 22, wheel set; 23, moving driving member; 221, clamping wheel; 222, limiting wheel; 3, linear module; 4, lifting module; 41, base; 42, extension arm; 43, lifting driving member; 5, clamping mechanism; 51, clamp; 511, clamping end; 512, limiting shaft; 52, rotating driving member. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] refer to Figs. 1-3 An intelligent copper wire transfer device for a factory includes: a support frame 1 having a horizontally arranged and suspended crossbeam 11; a moving mechanism 2 having a carrier 21 movably mounted on the crossbeam 11 along its axial direction, the carrier 21 extending horizontally and vertically along the crossbeam 11; a linear module 3 mounted on the carrier 21, having a horizontal driving function, the driving direction being perpendicular to the moving direction of the carrier 21; a lifting module 4 mounted on the linear module 3 and located on the extension of the carrier 21, having a lifting function; and a clamping mechanism 5 mounted on the lifting module 4 for clamping the wire reel.

[0027] Understandably, the crossbeam 11 is a component used to move and engage with the moving mechanism 2. The two can be connected via a sliding engagement structure of guide rails and guide wheels, or by a transmission belt or chain. The suspended configuration of the crossbeam 11 can be achieved using a support structure or a hoisting structure, but is not limited to these. The load-bearing component 21 is a component used to support or install the linear module 3, and can be, for example, a plate structure or a frame structure, but is not limited to these. The linear module 3 is a component with linear drive functionality, and can be, for example, driven by a ball screw or a synchronous belt, but is not limited to these. The lifting module 4 is similar to the linear module 3, except for the different drive direction, and will not be described further here. The clamping mechanism 5 is a component used to clamp or release the wire reel, and can be, for example, pneumatic clamping or hydraulic clamping, but is not limited to these.

[0028] This setup allows for seamless operation with the control system during transfer. First, the moving mechanism 2 moves the entire structure to the wire reel. Then, the linear module 3 and lifting module 4 work together to align and clamp the clamping mechanism. Next, the moving mechanism 2 moves the wire reel to the equipment requiring loading. The linear module 3 and lifting module 4 then load the wire reel onto the production equipment. Similarly, unloading is done in reverse. This automated transfer and loading / unloading process between production devices significantly improves the intelligent transfer capabilities of the copper wire factory.

[0029] In some embodiments, the support frame body 1 further comprises a plurality of support seats 12 for supporting the cross beam 11. The support seat 12 is a support component, which can adopt a vertical columnar structure. The support seat 12 can be placed on the ground relative to hoisting, and the structure is more stable.

[0030] In some embodiments, the top of the cross beam 11 is provided with a sliding rail 13, and the moving mechanism 2 further comprises a wheel set 22 matched with the sliding rail 13 and a moving drive 23 for driving the wheel set 22 to rotate. Specifically, the sliding rail 13 is in T shape, the wheel set 22 comprises at least two groups of clamping wheels 221 arranged on both sides of the sliding rail 13 and clamped above and below, and limiting wheels 222 clamped on both sides of the sliding rail 13, and the moving drive 23 drives the clamping wheels 221 and / or the limiting wheels 222 to rotate. Here, the above and below clamping structure of the clamping wheels 221 to the guide rail can define the vertical direction of the moving mechanism 2, and the limiting wheels 222 on both sides can adopt an I-shaped wheel or a V-shaped wheel, which can limit the horizontal direction of the moving mechanism 2. Thus, the moving mechanism 2 is comprehensively limited to ensure stability during movement. The moving drive 23 can directly rotate the clamping wheels 221 or the limiting wheels 222 by using a motor, or can drive by using a gear set 22 or a transmission chain, but not involved herein.

[0031] In some embodiments, the lifting module 4 comprises a base 41 mounted on the linear module 3, and an extension arm 42 vertically guided and mounted on the base 41; and further comprises a lifting drive 43 arranged on the base 41 and having an output end connected to the extension arm 42. Here, the base 41 can adopt a bending structure, the top bending part is used for mounting the lifting drive 43, and the bottom bending part is used for guiding and mounting the extension arm 42. The extension arm 42 can adopt a plate body structure or a main body structure, and the guiding and mounting with the base 41 can adopt shaft hole guiding or sliding rail guiding. The lifting drive 43 is a component for driving the extension arm 42 to lift, which can adopt a vertically arranged air cylinder or electric push rod structure. In this way, the extension arm 42 not only can extend the mounting position of the clamping mechanism, but also can enhance the stability during lifting by the guiding cooperation with the base 41.

[0032] In some embodiments, the clamping mechanism 5 is mounted at the bottom of the extension arm 42, and the clamping mechanism 5 comprises a clamp 51 and a rotary drive 52 for driving the clamp 51 to rotate. The rotary drive 52 can adopt a servo motor or a rotary cylinder. In this way, when some equipment needs to be positioned at a certain angle, the rotary drive 52 can drive the clamp 51 to rotate the wire reel to the required angle.

[0033] In some embodiments, the clamps 51 have clamping ends 511 perpendicular to the extension arms 42 and facing away from the cross beam 11, and the opposite sides of the clamping ends 511 are provided with limiting shafts 512 fitted with the shaft holes of the wire reel. In this way, when the clamps 51 are clamped, the limiting shafts 512 can be embedded into the shaft holes of the wire reel to prevent deviation, thereby improving the stability of clamping.

[0034] The above merely describes the preferred embodiments of the present application; however, the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and the improvement concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A smart transfer equipment for copper wire factory, characterized in that, The application relates to a wire reel supporting device. The supporting frame (1) has a horizontal and suspended beam (11); The moving mechanism (2) has a carrier (21) movably arranged on the beam (11) along the axial direction of the beam (11) and extending along the horizontal and vertical direction of the beam (11); The linear module (3) is arranged on the carrier (21) and has a horizontal driving function and a driving direction perpendicular to the moving direction of the carrier (21); The lifting module (4) is arranged on the linear module (3) and located on the extending part of the carrier (21) and has a lifting function; The clamping mechanism (5) is arranged on the lifting module (4) and used for clamping a wire reel.

2. The intelligent copper wire factory transfer equipment according to claim 1, characterized in that, The supporting frame (1) further comprises a plurality of supporting seats (12) for supporting the beam (11).

3. The intelligent copper wire factory transfer equipment according to claim 2, characterized in that, The top of the beam (11) is provided with a slide rail (13), the moving mechanism (2) further comprises a wheel set (22) in position cooperation with the slide rail (13) and a moving driving member (23) for driving the wheel set (22) to rotate.

4. The intelligent copper wire factory transfer equipment according to claim 3, characterized in that, The slide rail (13) is in T shape, the wheel set (22) comprises at least two groups of clamping wheels (221) arranged on the two sides of the slide rail (13) and clamped on the upper and lower sides, and limiting wheels (222) clamped on the two sides of the slide rail (13), and the moving driving member (23) drives the clamping wheels (221) and / or the limiting wheels (222) to rotate.

5. The intelligent copper wire factory transfer equipment according to claim 1, characterized in that, The linear module (3) adopts a ball screw driving structure.

6. The intelligent copper wire factory transfer equipment according to claim 1, characterized in that, The lifting module (4) comprises a base (41) mounted on the linear module (3), an extending arm (42) vertically and guidingly mounted on the base (41), a lifting driving member (43) arranged on the base (41) and having an output end connected to the extending arm (42).

7. The intelligent copper wire factory transfer equipment according to claim 6, characterized in that, The clamping mechanism (5) is mounted on the bottom of the extending arm (42), and the clamping mechanism (5) comprises a clamp (51) and a rotating driving member (52) for driving the clamp (51) to rotate.

8. The intelligent copper wire factory transfer equipment according to claim 7, characterized in that, The clamp (51) has clamping ends (511) perpendicular to the extending arm (42) and facing away from the beam (11), and the opposite sides of the two clamping ends (511) are provided with limiting shafts (512) embeddedly matched with the shaft holes of the wire reel.