Auxiliary device for grain unloading

By designing an auxiliary device for unloading grain, a motor-driven reel is used to wind and unwind the oiled rope, replacing manual pulling of the shovel. This solves the problems of labor shortage and high labor intensity during corn unloading and improves unloading efficiency.

CN223879066UActive Publication Date: 2026-02-06JILIN SANHAO AUTOMATION TECH DEV CO LTD
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Patent Information

Application Number
CN202520037636.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-02-06
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

In the existing technology, there are problems such as a shortage of loading and unloading workers and high labor intensity in the corn unloading process, and low efficiency of traditional methods.

Method used

An auxiliary device for unloading grain was designed, including a main support horizontal frame, a winding reel, an oiled wire rope, and a rotation drive mechanism. The winding reel is driven by a motor to rotate, realizing the winding and unwinding of the oiled wire rope, replacing the manual pulling of the shovel. It can drive the shovels of two workstations at the same time, reducing manual operation.

Benefits of technology

It improved unloading efficiency, reduced the number of workers, lowered labor intensity, and solved the problem of worker shortage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223879066U_ABST
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Abstract

The utility model discloses an auxiliary device for grain unloading, and relates to the technical field of agricultural machinery. Comprising a main supporting transverse frame, and an auxiliary transverse frame is fixedly arranged in the middle of the main supporting transverse frame; the horizontal driven shaft is rotatably and horizontally arranged on the auxiliary transverse frame through a bearing; the wire winding wheels are coaxially arranged on the horizontal driven shaft and axially rotate along with the horizontal driven shaft, and the two groups of wire winding wheels are symmetrically distributed on the horizontal driven shaft; the oil wire rope is wound on each group of winding wheels, and the pay-off end of the oil wire rope is connected to the iron shovel head of the iron shovel; the two guide wheel set mechanisms are arranged on the main supporting transverse frame, the two guide wheel set mechanisms and the two winding wheels are arranged in a one-to-one correspondence mode, and the oil wire rope unwound by the winding wheels penetrates through the guide wheel set mechanisms so that the oil wire rope can be supported in a rolling mode through the guide wheel set mechanisms and guided to change the direction; the rotation driving mechanism is arranged on the main supporting transverse frame and used for driving the horizontal driven shaft to rotate in the axial direction.
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Description

TECHNICAL FIELD

[0001] The utility model relates to agricultural machinery technical field especially relates to auxiliary device for unloading grain. BACKGROUND

[0002] Corn is processed into granules and loaded into a vehicle, reaches a unloading site to unload grain, and needs to be transported to a storage site or a warehouse through a long conveying belt after unloading, in this process, the grain is unloaded from the vehicle and pushed to the conveying belt starting point to wait for transportation, which is pushed to the specified position by the loading and unloading workers using the shovel, similarly, when the grain is unloaded, the loading and unloading workers also need to use the shovel to push the grain to the specified position.

[0003] However, with the increase of inventory, the annual warehouse operation volume also increases accordingly, and there is a problem of shortage of loading and unloading workers and high age at the present stage, and the traditional method of using a rake to unload grain (one person holds a shovel or a shovel, and the other person pulls the rope connected to the shovel to assist the force) is not suitable for the current loading and unloading operation requirements.

[0004] Therefore, in order to more effectively improve the operation efficiency, reduce the labor intensity of the operation workers, and alleviate the problem of shortage of operation workers, the technical personnel in the field urgently need to develop an auxiliary device for unloading grain. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at solving the above problems and provides an auxiliary device for unloading grain.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0007] The auxiliary device for unloading grain comprises:

[0008] A main support transverse frame is fixedly provided with a vice transverse frame at the middle position;

[0009] A horizontal driven shaft is horizontally arranged on the vice transverse frame through a bearing;

[0010] A winding wheel is coaxially arranged on the horizontal driven shaft and rotates axially with the horizontal driven shaft, and the winding wheel is symmetrically distributed in two groups on the horizontal driven shaft;

[0011] An oil rope is wound on each group of winding wheels, and the oil rope pay-off end is connected to the shovel head of the shovel;

[0012] A guide wheel set mechanism is arranged on the main support cross frame, and two groups of the guide wheel set mechanisms are arranged in one-to-one correspondence between two groups of the winding wheels.

[0013] A rotating drive mechanism is arranged on the main support cross frame to drive the horizontal driven shaft to rotate axially.

[0014] Further, two groups of supports are symmetrically arranged on the lower surface of the main support cross frame, and a moving wheel is arranged at the lower end of the support.

[0015] Further, two groups of pressing rollers are arranged on the auxiliary cross frame, and the two groups of the pressing rollers are arranged in one-to-one correspondence between the two groups of the winding wheels, and the pressing rollers press the oil wire wound on the winding wheels.

[0016] Further, the guide wheel set mechanism comprises a vertical rectangular frame, two groups of guide rollers are symmetrically arranged on the vertical rectangular frame, the two groups of guide rollers are arranged in parallel, and a gap for the oil wire to pass through is left between the two groups of guide rollers.

[0017] Further, the rotating drive mechanism comprises a speed reducer motor, the speed reducer motor is fixedly arranged on the main support cross frame, and an output shaft of the speed reducer motor is arranged in parallel with the horizontal driven shaft.

[0018] A driving sprocket is arranged on the output shaft of the speed reducer motor, a driven sprocket is arranged on the horizontal driven shaft, and a transmission chain is arranged between the driving sprocket and the driven sprocket.

[0019] Further, a U-shaped frame for placing an iron shovel is arranged on both sides of the main support cross frame.

[0020] Further, a protective cover is buckled above the main support cross frame, one side of the protective cover is rotationally connected to the main support cross frame through a hinge, and an avoiding opening is arranged on the protective cover to expose only the guide wheel set mechanism and make the oil wire extend out when the protective cover is buckled above the main support cross frame.

[0021] In the above technical solution, the auxiliary device for unloading grain has the following beneficial effects:

[0022] The device drives the rotation of the winding wheel through the rotation driving mechanism to realize the winding process of the oil rope, replaces the manual pulling of the spade or the shovel, can drive the pulling of the spades or the shovels of two stations at the same time, reduces the number of people needed for unloading, improves the unloading efficiency, obviously improves the work efficiency, reduces the labor intensity of workers, and relieves the problem of shortage of workers. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0024] Fig. 1 The structure diagram of the auxiliary device for unloading provided by the embodiment of the present application is shown.

[0025] Fig. 2 The front view of the auxiliary device for unloading provided by the embodiment of the present application is shown.

[0026] Fig. 3 The schematic diagram of the pay-off end of the oil rope of the auxiliary device for unloading provided by the embodiment of the present application is connected to the spade head of the spade.

[0027] Explanation of reference signs:

[0028] 1, main support horizontal frame; 2, auxiliary horizontal frame; 3, horizontal driven shaft; 4, winding wheel; 5, oil rope; 6, support; 7, moving wheel; 8, compression roller; 9, vertical rectangular frame; 10, guide roller; 11, speed reducer motor; 12, driving sprocket; 13, driven sprocket; 14, transmission chain; 15, U-shaped frame; 16, protective cover; 17, avoiding port. DETAILED DESCRIPTION

[0029] In order to make those skilled in the art better understand the technical scheme of the present application, the present application will be further described in detail below with reference to the drawings.

[0030] Please refer to Figs. 1-3 , the auxiliary device for unloading, comprising:

[0031] The main support horizontal frame 1 is provided with the auxiliary horizontal frame 2 at the middle position, the auxiliary horizontal frame 2 is supported by the main support horizontal frame 1, and the main support horizontal frame 1 is the main support structure of the device;

[0032] The horizontal driven shaft 3 is horizontally arranged on the auxiliary horizontal frame 2 through bearings and is used as a power transmission shaft;

[0033] The winding wheel 4 is coaxially arranged on the horizontal driven shaft 3 and rotates axially with the horizontal driven shaft 3, and the winding wheel 4 is symmetrically distributed on the horizontal driven shaft 3 in two groups, and rotates axially in the same direction as the horizontal driven shaft 3 synchronously;

[0034] The oil rope 5 is wound on each group of winding wheels 4, and the oil rope 5 is connected to the iron shovel head of the iron shovel. The oil rope 5 is pre-wound on the winding wheel 4, and when the winding wheel 4 winds the oil rope 5, the oil rope 5 is used to pull the iron shovel connected to the iron shovel head. Therefore, in the specific use process, one person holds the iron shovel and pulls the iron shovel with the oil rope 5 to move to the appropriate position, inserts the iron shovel head into the grain position for unloading, and continuously applies force to the iron shovel downward, while the winding wheel 4 winds the oil rope 5 to pull the iron shovel head through the oil rope 5. The pulling force is the force of the iron shovel pushing the grain forward to unload or push the grain to the designated position. This pulling operation saves manual operation, improves work efficiency, reduces labor intensity of workers, and alleviates the problem of shortage of workers. The above operation is repeated to cycle the operation, and the worker holding the iron shovel can change position at any time to unload the grain;

[0035] The guide wheel set mechanism is arranged on the main support cross frame 1 in two groups, and the two groups of guide wheel set mechanisms are arranged one by one between the two groups of winding wheels 4. The oil rope 5 unwound from the winding wheel 4 passes through the guide wheel set mechanism to support and guide the change of direction of the oil rope 5 through the guide wheel set mechanism. Under the rolling support of the guide wheel set mechanism to the winding wheel 4, the oil rope 5 is not easy to separate from the winding wheel 4 when the winding wheel 4 winds and unwinds the oil rope 5, and the extension direction of the oil rope 5 can be easily changed. In turn, the worker holding the iron shovel can change position at any time to unload the grain, and the oil rope 5 can be supported and guided to change direction by the guide wheel set mechanism; and

[0036] The rotating drive mechanism is arranged on the main support cross frame 1 to drive the horizontal driven shaft 3 to rotate axially, and in turn to drive the winding wheel 4 to rotate, especially to drive the winding wheel 4 to rotate to wind the oil rope 5, instead of manually pulling the iron shovel to apply force.

[0037] Further, the main support cross frame 1 is symmetrically provided with two groups of supports 6 on the lower surface, and the lower end of the support 6 is provided with a moving wheel 7. The two groups of supports 6 are respectively located on both sides of the main support cross frame 1, and the device is more convenient to move through the moving wheel 7. In one specific implementation scenario, the grain needs to be conveyed to the designated location through a relatively long conveying belt. During this process, the worker needs to continuously unload the grain through the iron shovel or push the grain to the starting position of the conveying belt to enable the grain to be continuously conveyed to the designated location through the conveying belt. Fig. 2In the front view of the device shown, the device is across the top of the conveyor belt, so that the main support horizontal frame 1 is loaded above the conveyor belt, and the two groups of supports 6 on both sides play a limiting role to stably place the device on the conveyor belt. In order to stably place the device on the conveyor belt, the main support horizontal frame 1 and the support 6 can also be fixed by some conventional fixing means, such as steel wire rope tightening and fixing or sleeve, and fixed on the rigid idle position of the conveyor belt, and this is a conventional operation, which will not be repeated. After fixing the device, turn on the device, under the rolling support of the guide roller group mechanism to the oil wire 5, the two groups of oil wires 5 can be guided to the two sides of the conveyor belt, and then the grain on both sides can be conveniently pushed to the starting position of the conveyor belt.

[0038] Further, the vice horizontal frame 2 is provided with two groups of pressure rollers 8, which are correspondingly arranged between the two groups of winding wheels 4. The pressure roller 8 is pressed on the oil wire 5 wound on the winding wheel 4, so that the oil wire 5 is pressed on the winding wheel 4 under the relative rolling action between the pressure roller 8 and the winding wheel 4 and the oil wire 5 during the winding and unwinding of the winding wheel 4, so that the oil wire 5 is not easy to separate from the winding wheel 4 during the winding and unwinding, and the winding and unwinding is more stable.

[0039] Further, the guide roller group mechanism includes a vertical rectangular frame 9, and two groups of guide rollers 10 are symmetrically arranged on the vertical rectangular frame 9. The two groups of guide rollers 10 are arranged in parallel, and a gap is left between the two groups of guide rollers 10 for the oil wire 5 to pass through. The vertical rectangular frame 9 plays a supporting role for the two groups of guide rollers 10. The oil wire 5 passes through the gap between the two groups of guide rollers 10, and extends in the specified direction, and rests on the guide roller 10 on the corresponding side, and rolls relatively with the guide roller 10, so that the oil wire 5 can be wound and unwound freely, and the oil wire 5 is supported during the turning operation.

[0040] Further, the rotating drive mechanism includes a speed reducer 11, and the speed reducer 11 is fixedly arranged on the main support horizontal frame 1. The output shaft of the speed reducer 11 is parallel to the horizontal driven shaft 3.

[0041] The output shaft of the speed reducer 11 is provided with a driving sprocket 12, and the horizontal driven shaft 3 is provided with a driven sprocket 13. The driving sprocket 12 and the driven sprocket 13 are provided with a transmission chain 14 therebetween.

[0042] Specifically, the opening of the reduction motor 11 is controlled to drive the driving sprocket 12 to rotate, and then the driven sprocket 13 and the horizontal driven shaft 3 are driven to rotate through the transmission of the transmission chain 14, and then the winding wheel 4 is driven to rotate to wind the oil rope 5. Specifically, after the grain is pushed out by the shovel, the reduction motor 11 needs to be controlled to stop to stop winding the oil rope 5, and then stop pulling the shovel. Therefore, an electromagnetic clutch can be arranged on the output shaft of the reduction motor 11 to more accurately control the stop of the reduction motor 11, and an industrial remote controller can be arranged on the handle of the shovel to facilitate the control of the start and stop of the reduction motor 11 at any time.

[0043] Among them, the reduction motor 11 can be selected as a three-phase reduction 1.5-kilowatt motor.

[0044] Among them, the device can also be operated by one person, that is, a set of winding wheels 4 and oil ropes 5 are used to control a shovel. Therefore, the other set of winding wheels 4 and oil ropes 5 are not connected to the shovel or the oil rope 5 is directly unloaded from the winding wheel 4 for single-person operation.

[0045] Further, the main support cross frame 1 is provided with a U-shaped frame 15 on both sides for placing the shovel, which facilitates the movement of the device with the shovel.

[0046] Further, the main support cross frame 1 is provided with a protective cover 16, which is rotatably connected to the main support cross frame 1 through a hinge on one side. The protective cover 16 is provided with an avoiding opening 17 to expose only the guide wheel set mechanism and extend the oil rope 5 when the protective cover 16 is buckled above the main support cross frame 1. The protective cover 16 is used to protect the positions of the horizontal driven shaft 3, the winding wheel 4, the oil rope 5, the guide wheel set mechanism, and the rotating drive mechanism on the main support cross frame 1. Further, in order to prevent people from being injured by accidentally touching the above structure, the safety of the device is improved.

[0047] Among them, the electrical connection and use control of all electrical elements of the device are well known to those skilled in the art, and will not be described here.

[0048] As described above, during the process of winding the oil rope by rotating the winding wheel driven by the rotating drive mechanism, the device replaces the manual pulling of the shovel or the shovel, and the device can drive two shovels or shovels at the same time. The labor intensity of the workers is reduced, and the problem of shortage of workers is alleviated.

[0049] The above has only described certain exemplary embodiments of the present application by way of illustration, and it is needless to say that the described embodiments can be modified in various ways without departing from the spirit and scope of the present application for those skilled in the art. Therefore, the above drawings and descriptions are illustrative in nature, and should not be understood as limiting the scope of protection of the claims of the present application.

Claims

1. An unloading auxiliary device characterized by comprising: The utility model relates to a kind of iron shovel winding and unwinding device, including: Main support cross frame (1), the vice cross frame (2) is fixedly arranged in the middle position of the main support cross frame (1); Horizontal driven shaft (3), the horizontal driven shaft (3) is rotatably arranged on the vice cross frame (2) by bearing; Wire reel (4), the wire reel (4) is coaxially arranged on the horizontal driven shaft (3) and rotates with the horizontal driven shaft (3) axially, and the wire reel (4) is two groups of symmetry distribution on the horizontal driven shaft (3); Oil rope (5), each group of wire reel (4) is wound with the oil rope (5), and the oil rope (5) pay-off end is connected on the iron shovel head of iron shovel; Guide wheel set mechanism, the guide wheel set mechanism is two groups arranged on the main support cross frame (1), and two groups of guide wheel set mechanism and two groups of wire reel (4) are arranged one by one, and the oil rope (5) of wire reel (4) pay-off passes through the guide wheel set mechanism to pass through the guide wheel set mechanism and be supported and guided to change direction for the oil rope (5); And Rotary drive mechanism, the rotary drive mechanism is arranged on the main support cross frame (1) to drive the horizontal driven shaft (3) axially rotates.

2. The unloading auxiliary device according to claim 1, characterized in that The lower surface of the main support cross frame (1) is symmetrically provided with two groups of supports (6), and the lower end of the support (6) is provided with a moving wheel (7).

3. The unloading auxiliary device according to claim 1, characterized in that, Two groups of compression rollers (8) are arranged on the vice cross frame (2), and two groups of compression rollers (8) and two groups of wire reels (4) are arranged one by one, and the compression roller (8) is pressed on the oil rope (5) wound on the wire reel (4).

4. The unloading auxiliary device according to claim 1, characterized by The guide wheel set mechanism includes a vertical rectangular frame (9), two groups of guide rollers (10) are symmetrically arranged on the vertical rectangular frame (9), the two groups of guide rollers (10) are arranged in parallel, and gaps are left between the two groups of guide rollers (10) for the oil rope (5) to pass through.

5. The unloading auxiliary device according to claim 1, characterized by The rotary drive mechanism includes a reduction motor (11), the reduction motor (11) is fixedly arranged on the main support cross frame (1), and the output shaft of the reduction motor (11) is parallel to the horizontal driven shaft (3); The output shaft of the reduction motor (11) is provided with a driving sprocket (12), a driven sprocket (13) is arranged on the horizontal driven shaft (3), and a transmission chain (14) is arranged between the driving sprocket (12) and the driven sprocket (13).

6. The unloading auxiliary device according to claim 1, characterized by The main support cross frame (1) is provided with a U-shaped frame (15) for placing an iron shovel on both sides.

7. The unloading auxiliary device according to claim 1, characterized by A protective cover (16) is arranged above the main support cross frame (1), one side of the protective cover (16) is rotatably connected to the main support cross frame (1) through a hinge, and an avoiding opening (17) is arranged on the protective cover (16) to expose only the guide wheel set mechanism and extend the oil rope (5) when the protective cover (16) is arranged above the main support cross frame (1).