Die-casting waste safety treatment vehicle

By designing a die-casting waste safety handling vehicle with a lifting and tilting mechanism and a support frame structure, the problems of burns and shaking/tipping during manual handling of aluminum alloy die-casting waste have been solved, achieving safe and efficient waste transportation and dumping.

CN223879376UActive Publication Date: 2026-02-06TIANJIN YUJIANG DIE-CASTING CO LTD
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Patent Information

Application Number
CN202520576963.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-02-06
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

In the current die-casting industry, the handling of aluminum alloy die-casting waste is mostly done manually, which poses risks of burns and environmental pollution and disruption to production caused by the shaking and tipping of waste bins.

Method used

A safe handling vehicle for die-casting waste was designed, which adopts a lifting and tilting mechanism and a support frame structure. The worm gear driven by the power motor drives the lead screw lifting block to realize the automatic tilting of the waste box. Combined with the electric telescopic rod and anti-slip soft pad to fix the waste box, it avoids direct contact with high-temperature waste and reduces shaking during transportation.

Benefits of technology

It reduces the risk of worker burns, minimizes waste spillage, improves operational safety and production efficiency, and avoids safety accidents and environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of die-casting waste treatment, and discloses a die-casting waste safety treatment vehicle which comprises a treatment vehicle body, a console is installed at the top end of the treatment vehicle body, a lifting turnover mechanism is installed at the top end of the treatment vehicle body, and the lifting turnover mechanism comprises two supporting seats. The two supporting seats are fixedly connected with the treatment vehicle body together, long grooves are formed in the inner surfaces of the two supporting seats, the lifting turnover mechanism is arranged, under the effect that a power motor drives a worm to drive a worm gear to enable a lead screw to rotate, a lifting block drives a supporting frame and a waste collecting barrel to ascend, and the waste collecting barrel is driven by a motor to rotate; when the sliding rod slides to the bent position along the L-shaped sliding groove, the waste collecting barrel inclines to achieve automatic dumping, so that workers are prevented from making direct contact with high-temperature waste to conduct dumping operation, the scalding risk is reduced, meanwhile, the probability that the waste is scattered in the transportation process is reduced, and the safety of the operation process is effectively guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to die casting waste treatment technical field, and specifically is a kind of die casting waste safe treatment vehicle. BACKGROUND

[0002] Under the vigorous development of die casting industry, the die casting process of metal materials such as aluminum alloy is widely used in many fields such as automobile manufacturing, electronic equipment production. However, a large amount of waste is inevitably produced in the process of die casting production, and how to properly dispose of these waste has become a key problem faced by the industry.

[0003] At the same time, the patent specification with the application number CN218873664U discloses a large-tonnage die casting product waste automatic recycling, carrying, crushing and feeding system, which comprises a large-tonnage die casting machine, one side of the large-tonnage die casting machine is provided with a die casting machine waste recycling area, one side of the die casting machine waste recycling area is provided with an AGV automatic transfer area, one side of the AGV automatic transfer area is provided with a crushing area, one side of the crushing area is provided with a waste dissolving furnace feeding area; the utility model carries the die casting line waste car to the waste crushing production line by AGV (automatic unmanned carrier), automatically completes the feeding of the product in the waste crushing production line, crushing, replacing the waste car, and automatically feeding the melting furnace in a series of operations; AGV is used to solve the problems of labor cost, work intensity and efficiency;

[0004] The existing aluminum alloy die casting waste treatment is mostly handled by manual operation. Since the waste remains high temperature after die casting, the worker needs to directly push the waste box containing high-temperature waste to the garbage recycling place, which is easy to be scalded. Secondly, the existing device lacks effective waste collection barrel fixing measures. During movement, the waste collection barrel is easy to shake, shift or even tip over, causing waste overflow, which not only increases the cleaning work burden, but also may cause environmental pollution and affect production order.

[0005] Therefore, a die casting waste safe treatment vehicle is proposed to solve the above problems. INVENTION CONTENTS

[0006] To solve the problems raised in the above background technology, the utility model provides a die casting waste safe treatment vehicle, which avoids the worker directly contacting the high-temperature waste for dumping operation, reduces the risk of scalding, and also reduces the possibility of waste spilling during transportation, effectively ensures the safety of the operation process and avoids safety accidents and environmental pollution caused by waste barrel tipping, and improves the safety of working environment and production efficiency.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: A die casting waste safe treatment vehicle, including treatment vehicle body, the top of treatment vehicle body is installed with control platform, and the top of treatment vehicle body is installed with lifting turnover mechanism, the lifting turnover mechanism includes two support seats, two support seats are fixedly connected with treatment vehicle body, the inner surface of two support seats is all set up with long slot, the inner surface of two long slots is all rotatably connected with lead screw, the bottom of two lead screws is penetrated through corresponding long slot and is fixedly connected with worm wheel, the top of treatment vehicle body is fixedly connected with power motor, the output of power motor is fixedly connected with worm, two worm wheels are meshed with the common worm, the outer surface of two lead screws is all screwed and is sleeved with lifting block, the corresponding one end of two lifting blocks is rotatably connected with support frame, the top of support frame is equipped with waste box, one end of two support seats is all fixedly connected with extension plate, one end of two extension plates is all set up with sliding slot, the both ends of support frame are all fixedly connected with the sliding rod used in cooperation with sliding slot.

[0008] Preferably, the bottom of the treatment vehicle body is provided with four rollers arranged in a rectangular array.

[0009] Preferably, one end of the two sliding rods is respectively penetrated through the two sliding slots and fixedly connected with the limiting plate.

[0010] Preferably, the two sliding slots are both "L" shaped.

[0011] Preferably, the lower inner wall of the support frame is provided with two electric telescopic rods, the bottom of the two electric telescopic rods is commonly provided with a pressing rod, the cross section of the pressing rod is semicircular, and the top of the waste box is provided with two pressing grooves matched with the pressing rod.

[0012] Preferably, the top of the support frame is provided with a placing groove, and the upper inner wall of the placing groove is provided with an anti-skid soft pad.

[0013] Compared with the prior art, the utility model has the beneficial effects as follows:

[0014] 1、The utility model discloses a lifting turnover mechanism is set up, under the action that power motor drives the worm to drive the worm wheel and makes the lead screw rotate, lifting block drives support frame and waste collection bucket to rise, when sliding rod slides to the bending portion along " L " shape sliding slot, waste collection bucket is inclined and realizes automatic dumping, this avoids the worker to directly contact high temperature waste and carries out dumping operation, reduces the scald risk, also reduces the possibility of waste spilling in the transportation, effectively guarantees the safety of the operation process.

[0015] 2, the utility model discloses a support frame is set down, under the action of antiskid soft pad and pressure bar, can effectively fixed waste collection barrel, when the treatment car moves, lifts or empties waste, prevented the waste collection barrel's slide, sway and dump, reduced the waste overflow condition, reduced the cleaning cost, avoided the security incident and environmental pollution caused by waste barrel dumping, improved the safety of working environment and production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is whole structure schematic view of the utility model;

[0017] Figure 2 It is lifting turnover mechanism structure schematic view of the utility model;

[0018] Figure 3 It is the utility model Figure 2 It is structure enlarged schematic view of A place in the utility model;

[0019] Figure 4 It is support frame structure schematic view of the utility model;

[0020] Figure 5 It is waste box structure schematic view of the utility model.

[0021] In the drawing: 1, treatment car body;2, gyro wheel;

[0022] 3, support frame;31, place groove;32, electric telescopic rod;33, pressure bar;331, pressure groove;

[0023] 4, waste box;

[0024] 5, lifting turnover mechanism;51, lifting block;511, worm wheel;512, worm;513, power motor;52, long groove;53, support seat;54, screw;55, extension plate;56, sliding slot;561, sliding rod;562, limit plate;

[0025] 6, control console. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0027] As Figures 1 to 5As shown, the utility model provides a kind of die casting waste safe handling vehicle, including handling vehicle body 1, handling vehicle body 1 top end is equipped with control console 6, can let operator control lifting turnover mechanism 5 conveniently in control console 6, and handling vehicle body 1 top end is equipped with lifting turnover mechanism 5;

[0028] Lifting turnover mechanism 5 includes two support seats 53, two support seats 53 are fixedly connected with handling vehicle body 1, and the inner surface of two support seats 53 is provided with long slot 52, and the inner surface of two long slots 52 is rotatably connected with screw rod 54, and the bottom of two screw rods 54 is respectively penetrated through corresponding long slot 52 and is fixedly connected with worm wheel 511, and the top of handling vehicle body 1 is fixedly connected with power motor 513, and the output end of power motor 513 is fixedly connected with worm 512, and two worm wheels 511 are jointly meshed with worm 512, and the outer surface of two screw rods 54 is threadedly sleeved with lifting block 51, and the corresponding end of two lifting blocks 51 is rotatably connected with support frame 3, and the top of support frame 3 is equipped with waste box 4, and one end of two support seats 53 is fixedly connected with extension plate 55, and one end of two extension plates 55 is provided with sliding slot 56, and the both ends of support frame 3 are fixedly connected with sliding rod 561 used in cooperation with sliding slot 56, and lifting block 51 drives support frame 3 and waste collection bucket to rise, when sliding rod 561 slides to the bending portion along the "L" shaped sliding slot 56, waste collection bucket is inclined to realize automatic dumping, which avoids that worker directly contacts high-temperature waste to carry out dumping operation, reduces the risk of scalding, also reduces the possibility of waste spilling during transportation, effectively guarantees the safety of operation process.

[0029] Specifically, the bottom of handling vehicle body 1 is equipped with four rollers 2 distributed in rectangular array, which can make handling vehicle body 1 more flexible, facilitate transporting waste box 4 in different areas of factory, and improve waste transportation efficiency.

[0030] As Figures 1 to 5 As shown, one end of two sliding rods 561 is respectively penetrated through two sliding slots 56 and is fixedly connected with limiting plate 562, which guarantees the stability of support frame 3 during lifting and tilting, and ensures that waste box 4 can safely complete dumping and other operations.

[0031] Further, two sliding slots 56 are both "L" shaped, so that support frame 3 can be tilted after rising to a certain stage, so that the waste in waste box 4 can be automatically dumped without manual labor operation, which reduces labor intensity and improves waste dumping efficiency.

[0032] As Figures 1 to 5As shown, the lower inner wall of the support frame 3 is provided with two electric telescopic rods 32, the bottom ends of the two electric telescopic rods 32 are jointly provided with a pressing rod 33, the cross section of the pressing rod 33 is semicircular, the top end of the waste box 4 is provided with two pressing grooves 331 for cooperating with the pressing rod 33, the electric telescopic rod 32 cooperates with the pressing rod 33 and the pressing grooves 331 at the top end of the waste box 4, when the electric telescopic rod 32 is elongated, the pressing rod 33 is embedded in the pressing grooves 331, so as to fix the waste box 4, avoid displacement or shaking of the waste box 4 due to bumping and other factors during transportation or dumping, and enhance the stability of the waste box 4.

[0033] Notably, the top end of the support frame 3 is provided with a placing groove 31, the upper inner wall of the placing groove 31 is provided with an antiskid soft pad, which can increase the friction with the bottom of the waste box 4, stably fix the waste box 4, avoid the waste box 4 from sliding, shaking or dumping when the treatment vehicle body 1 moves, lifts or dumps waste, and improve the operation safety.

[0034] Among them, the power motor 513 is prior art, which will not be described again; at the same time, the utility model also includes power supply, controller and switch, which is not the main technical point of the patent, and will not be described again. The wiring diagram of the motor in the utility model belongs to the public knowledge in the art, and its working principle is a well-known technology. Its model is selected according to actual use. Therefore, the control mode and wiring arrangement of the motor will not be explained in detail.

[0035] Working principle and process: first, the waste box 4 is placed in the placing groove 31 of the support frame 3, then the electric telescopic rod 32 is started, the electric telescopic rod 32 is elongated to push the pressing rod 33 to embed in the pressing grooves 331 at the top end of the waste box 4, so that the waste box 4 will not be dumped when the treatment vehicle body 1 moves, the treatment vehicle body 1 can be flexibly moved to the required position for waste collection, transportation and other operations by relying on the rollers 2 at the bottom, and the operator starts the power motor 513 at the control console 6, the worm 512 at the output end of the power motor 513 rotates to drive the two worm gears 511 engaged therewith to rotate, and then the lead screw 54 rotates in the long groove 52. When the lead screw 54 rotates, the lifting block 51 threaded with the lead screw 54 moves up and down along the lead screw 54, drives the support frame 3 rotationally connected therewith to rise or fall, adjusts the height of the waste box 4, and continues to rise the support frame 3 when dumping waste, the slide rods 561 at both ends of the support frame 3 slide in the L-shaped sliding groove 56, reach a specific position, the support frame 3 is inclined, the waste in the waste box 4 is dumped, and the die casting waste is poured out.

[0036] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0037] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A die casting scrap safety handling trolley comprising a handling trolley body (1) characterised in that: The top end of the processing vehicle body (1) is provided with a control console (6), and the top end of the processing vehicle body (1) is provided with a lifting and overturning mechanism (5); The lifting and overturning mechanism (5) comprises two support seats (53), the two support seats (53) are fixedly connected with the processing vehicle body (1) together, the inner surfaces of the two support seats (53) are both provided with a long groove (52), the inner surfaces of the two long grooves (52) are both rotatably connected with a lead screw (54), the bottom ends of the two lead screws (54) respectively penetrate through the corresponding long grooves (52) and are fixedly connected with a worm wheel (511), the top end of the processing vehicle body (1) is fixedly connected with a power motor (513), the output end of the power motor (513) is fixedly connected with a worm (512), the outer surfaces of the two lead screws (54) are both threadedly sleeved with a lifting block (51), the corresponding one ends of the two lifting blocks (51) are rotatably connected with a support frame (3) together, the top end of the support frame (3) is provided with a waste box (4), one end of each of the two support seats (53) is fixedly connected with an extension plate (55), one end of each of the two extension plates (55) is provided with a sliding groove (56), and the two ends of the support frame (3) are both fixedly connected with a sliding rod (561) used in cooperation with the sliding groove (56).

2. The die scrap safety disposal vehicle according to claim 1, characterized in that: The bottom end of the processing vehicle body (1) is provided with four rollers (2) distributed in a rectangular array.

3. The die scrap safety disposal vehicle of claim 1, wherein: One end of each of the two sliding rods (561) penetrates through the two sliding grooves (56) and is fixedly connected with a limiting plate (562).

4. The die scrap safety disposal vehicle of claim 1, wherein: The two sliding grooves (56) are both "L" shaped.

5. The die scrap safety disposal vehicle of claim 1, wherein: The lower inner wall of the support frame (3) is provided with two electric telescopic rods (32), and the bottom ends of the two electric telescopic rods (32) are jointly provided with a pressing rod (33), the cross section of the pressing rod (33) is semicircular, and the top end of the waste box (4) is provided with two pressing grooves (331) used in cooperation with the pressing rod (33).

6. The die scrap safety disposal cart of claim 1, wherein: The top end of the support frame (3) is provided with a placing groove (31), and the upper inner wall of the placing groove (31) is provided with an antiskid soft pad.

Citation Information

Patent Citations

  • Automatic recycling, carrying, crushing and feeding system for large-tonnage die-casting product waste

    CN218873664U