Novel upper conical hopper of double-hearth kiln supporting plate discharging machine
By setting multiple connecting ring plates on the outside of the cone bucket and welding them to the kiln shell, and adding reinforcing ribs, the problem of easy cracking of the traditional upper cone bucket was solved, achieving higher impact resistance and simplified maintenance, thus improving production efficiency and safety.
Patent Information
- Application Number
- CN202520363651.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Traditional upper cone buckets are prone to cracking due to high-temperature operating environments and ore impacts, leading to weld leaks and maintenance difficulties, which affect production efficiency and safety.
Multiple connecting ring plates are installed on the outside of the cone bucket and welded to the kiln shell, and reinforcing ribs are added to increase the welding area and impact resistance.
It effectively reduces the risk of weld cracking, improves equipment impact resistance, simplifies maintenance, and enhances production efficiency and safety.
Smart Images

Figure CN223879650U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a novel double hearth kiln pallet discharging machine upper cone hopper, relate to double hearth kiln technical field. BACKGROUND
[0002] The pallet discharging machine is important unloading equipment of the discharging system in the lime production line, and its running state directly influences the production efficiency and production cost of the whole lime production line, the traditional upper cone hopper is only connected and fixed by the fillet weld of base and ring plate, because the equipment is in high temperature operation environment for a long time in the production process, and is impacted and rubbed by the vertical gravity of the mineral material, the fillet weld at the upper cone hopper and the connecting ring plate of the pallet discharging machine cracks, causes the gas leakage in the kiln, produces dust raising, seriously influences normal production and environmental protection safety, and the environment is bad, the difficulty of in-kiln maintenance recovery is big, thus a novel double hearth kiln pallet discharging machine upper cone hopper is provided to solve the problems in the prior art. UTILITARIAN CONTENT
[0003] The utility model discloses a novel double hearth kiln pallet discharging machine upper cone hopper, which is welded to the kiln shell by setting two connecting ring plates on the outside of the cone hopper, and setting multiple reinforcing rib plates, thereby effectively improving the impact resistance of the cone hopper, reducing the risk of fillet weld cracking, and reducing the difficulty of in-kiln maintenance for workers.
[0004] To achieve the above object, the utility model adopts the following technical scheme: it includes upper cone hopper 1, the upper cone hopper 1 top outside is provided with support rib plate 2, support rib plate 2 top is provided with first connecting ring plate 3, support rib plate 2 bottom is provided with second connecting ring plate 4, first connecting ring plate 3, second connecting ring plate 4 all are welded with upper cone hopper 1, and the lower part of the upper cone hopper 1 is provided with a third connecting ring plate 6, and the outer side of the third connecting ring plate 6 is connected with the kiln shell 12 of the pallet discharging machine.
[0005] Further, the first connecting ring plate 3 extends into the inside of the upper cone hopper 1.
[0006] Further, the second connecting ring plate 4 is provided with a foundation base 5 at the bottom, and the foundation base 5 is installed on the kiln shell support.
[0007] Further, the inside of the lower part of the upper cone hopper 1 is provided with a bottom reinforcing ring plate 9, a plurality of pallet discharging machine cross beam support frames 7 are arranged on the bottom reinforcing ring plate 9, and the pallet discharging machine cross beam support frames 7 are welded to the inner wall of the upper cone hopper 1.
[0008] Further, the middle part of the upper cone hopper 1 is provided with a middle reinforcing rib plate 10, and the middle reinforcing rib plate 10 is provided with a middle reinforcing ring plate 11 at the bottom.
[0009] Further, the support rib plate 2 is provided with a first welding groove 2-1 and a second welding groove 2-2 at the connection position with the upper conical bucket 1.
[0010] Further, the inner reinforcing plate 8 is arranged at the top inner side of the upper conical bucket 1 and corresponds to the support rib plate 2.
[0011] After the above technical scheme is adopted, the beneficial effects of the present application are as follows: by arranging two connecting ring plates on the outer side of the conical bucket to be welded with the kiln shell and arranging multiple reinforcing rib plates, the impact resistance of the conical bucket is effectively improved, the risk of weld cracking is reduced, and the difficulty of the maintenance personnel entering the kiln is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0013] Figure 1 is a structural schematic view of the present application;
[0014] Figure 2 is a top view of the upper conical bucket 1 in the present application;
[0015] Figure 3 is a top view of the middle reinforcing rib plate 10 in the present application;
[0016] Figure 4 is a structural schematic view of the support rib plate 2 in the present application;
[0017] Figure 5 is Figure 1 an enlarged structural schematic view of position A in the present application.
[0018] Marked: upper conical bucket 1, support rib plate 2, first connecting ring plate 3, second connecting ring plate 4, base 5, third connecting ring plate 6, cross beam support frame 7 of tray discharging machine, inner reinforcing plate 8, reinforcing ring plate 9, middle reinforcing rib plate 10, middle reinforcing ring plate 11, kiln shell 12 of tray discharging machine, cement base 13, first welding groove 2-1, second welding groove 2-2. DETAILED DESCRIPTION
[0019] Referring to Figures 1-5As shown, the technical scheme adopted in the embodiment includes an upper cone bucket 1, a support rib plate 2 arranged on the top outer side of the upper cone bucket 1, a first connecting ring plate 3 arranged on the top of the support rib plate 2, a second connecting ring plate 4 arranged on the bottom of the support rib plate 2, the first connecting ring plate 3 and the second connecting ring plate 4 are welded with the upper cone bucket 1, and a third connecting ring plate 6 is arranged on the middle lower part of the upper cone bucket 1 and connected with a kiln shell 12 of a pallet discharge machine on the outer side. In the embodiment, the welding surface is increased by arranging three connecting ring plates, so as to improve the impact resistance of the upper cone bucket during discharging. In the traditional structure, the upper part of the upper cone bucket is connected with the kiln shell support only by welding with a single-layer support, which is equivalent to a suspended arm structure. Due to high temperature during production and the weight of the equipment itself, the upper cone bucket is easily broken and dust leakage occurs due to vertical impact during discharging. Therefore, in the embodiment, three connecting ring plates are arranged, and the thickness of the connecting ring plates is increased, so as to increase the welding area and improve the welding firmness, thereby improving the impact resistance. The arrangement of the support rib plate further improves the pressure bearing capacity of the first connecting ring and the impact resistance of the upper cone bucket, and reduces the risk of breakage at the welding position.
[0020] More specifically, the first connecting ring plate 3 extends into the inner side of the upper cone bucket 1. By extending the first connecting ring plate into the upper cone bucket 1 for a small distance, a certain dust prevention effect can be achieved during discharging, and the impact damage of the ore to the top edge of the upper cone bucket can also be prevented.
[0021] More specifically, the second connecting ring plate 4 is provided with a base 5 at the bottom, and the base 5 is installed on the kiln shell support. In the embodiment, the kiln shell body is provided with a kiln shell support, the base is arranged on the kiln shell support, and the second connecting ring plate is arranged on the base, thereby increasing the pressure bearing capacity of the ring plate and facilitating the maintenance of the equipment.
[0022] More specifically, the inner side of the middle lower part of the upper cone bucket 1 is provided with a bottom reinforcing ring plate 9, and a plurality of pallet discharge machine cross beam support frames 7 are arranged on the bottom reinforcing ring plate 9 and welded to the inner wall of the upper cone bucket 1. The bottom reinforcing ring plate is arranged in the middle lower part of the upper cone bucket, which plays the role of a reinforcing rib.
[0023] More specifically, the middle reinforcing rib plate 10 is arranged on the outer side of the middle part of the upper cone bucket 1, and the middle reinforcing rib plate 10 is provided with a middle reinforcing ring plate 11 at the bottom. In order to further improve the overall strength of the upper cone bucket, the middle reinforcing rib plate is arranged in the middle part of the upper cone bucket, and the middle reinforcing ring plate is arranged at the bottom of the middle reinforcing rib plate. The middle reinforcing ring plate can support the middle reinforcing rib plate, thereby improving the supporting effect of the middle reinforcing rib plate on the upper cone bucket.
[0024] More specifically, the support rib plate 2 is provided with a first welding groove 2-1 and a second welding groove 2-2 at the connection with the upper cone 1. In this embodiment, two welding grooves are provided on the support rib plate, which can effectively increase the welding area, thereby improving the welding firmness, and further improving the overall impact resistance of the equipment.
[0025] More specifically, the inner reinforcing plate 8 is provided at the top inner side of the upper cone 1, and the inner reinforcing plate 8 is provided corresponding to the support rib plate 2. The provision of the inner reinforcing plate not only increases the structural strength of the equipment, but also avoids the direct impact of the mineral material on the upper cone during the discharging process, thereby prolonging the service life of the equipment and the maintenance cycle, and improving the production efficiency.
[0026] The working principle of the utility model is as follows: the base 5 is welded on the kiln shell support, and the support rib plate 2, the first connecting ring plate 3 and the second connecting ring plate 4 are arranged on the base 5, all of which are welded with the upper part of the upper cone 1, and two welding grooves are arranged on the support rib plate 2 to strengthen the welding with the upper cone 1, thereby improving the welding firmness, so that the two connecting ring plates can effectively improve the impact resistance of the upper cone 1 during discharging, and the welding of the two welding grooves further improves the impact resistance, thereby effectively preventing cracking. The middle and lower parts of the upper cone 1 are provided with the third connecting ring plate 6 connected with the kiln shell 12 of the tray discharging machine, and the kiln shell 12 of the tray discharging machine is also provided with a channel steel in the horizontal direction to support the third connecting ring plate 6, thereby improving the impact resistance of the lower part of the upper cone 1 and further preventing the welding seam of the third connecting ring plate 6 and the upper cone 1 from cracking. When maintenance is needed, the workers can conveniently maintain the welding parts of the support rib plate 2, the first connecting ring plate 3 and the second connecting ring plate 4 above the upper cone 1, and the welding parts of the third connecting ring plate 6 on the tray discharging machine disc can be maintained from the bottom of the upper cone 1. The design of the multiple thickened connecting ring plates can effectively improve the impact resistance of the upper cone 1 during discharging, and the welding area is increased to increase the welding firmness.
[0027] The above description is only used to illustrate the technical scheme of the utility model and is not limited. Other modifications or equivalent replacements of the technical scheme of the utility model made by those skilled in the art should be covered in the scope of the claims of the utility model.
Claims
1. A new type of upper cone hopper of a pallet discharge machine of a double-muffle kiln, characterized in that: It include upper cone (1), the outer side of the top of the upper cone (1) is provided with support rib plate (2), the top of support rib plate (2) is provided with first connecting ring plate (3), the bottom of support rib plate (2) is provided with second connecting ring plate (4), first connecting ring plate (3), second connecting ring plate (4) are welded with the upper cone (1), the lower middle of the upper cone (1) is provided with third connecting ring plate (6), the outer side of third connecting ring plate (6) is connected with the kiln shell (12) of supporting plate discharging machine.
2. A new type of upper cone hopper of a pallet discharge machine of a double-muffle kiln according to claim 1, characterized in that: The first connecting ring plate (3) extends into the inner side of the upper cone (1).
3. A new type of double kiln pallet discharge machine upper cone hopper according to claim 1, characterized in that: The second connecting ring plate (4) is provided with base pedestal (5) at the bottom, and the base pedestal (5) is installed on the kiln shell support.
4. A new type of double kiln pallet discharging machine upper cone hopper according to claim 1, characterized in that: The inner side of the lower middle of the upper cone (1) is provided with bottom reinforcing ring plate (9), and a plurality of supporting plate discharging machine cross beam support frames (7) are arranged on the reinforcing ring plate (9), and the supporting plate discharging machine cross beam support frames (7) are welded on the inner wall of the upper cone (1).
5. A new type of double kiln pallet discharge machine upper cone hopper according to claim 1, characterized in that: The outer side of the middle of the upper cone (1) is provided with middle reinforcing rib plate (10), and the bottom of the middle reinforcing rib plate (10) is provided with middle reinforcing ring plate (11).
6. A new type of double kiln pallet discharge machine upper cone hopper according to claim 1, characterized in that: The connecting place of the support rib plate (2) and the upper cone (1) is provided with first welding groove (2-1) and second welding groove (2-2).
7. A new type of double kiln pallet discharge machine upper cone hopper according to claim 1, characterized in that: The inner side of the top of the upper cone (1) is provided with inner reinforcing plate (8), and the inner reinforcing plate (8) is correspondingly arranged with the support rib plate (2).