Enzymolysis reaction tank
By introducing a cleaning device into the enzymatic hydrolysis reactor, using a hollow scraper and spray nozzle for spray cleaning, combined with the rotation of the stirring rod, the problem of incomplete cleaning in traditional methods is solved, achieving a more efficient internal wall cleaning effect and improving the quality of the enzymatic hydrolysis reaction.
Patent Information
- Application Number
- CN202520043221.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Traditional enzymatic hydrolysis reactors are unable to effectively remove firmly attached materials when cleaning the inner walls, resulting in incomplete cleaning and affecting the subsequent enzymatic hydrolysis reaction.
An enzymatic hydrolysis reaction vessel was designed, equipped with a cleaning device including a hollow scraper and a nozzle. Through spray cleaning and the rotation of the stirring rod, combined with motor drive, the cleaning device can effectively scrape off stubborn materials and achieve efficient cleaning through a guide frame and a water pump system.
This improves the cleaning effect of the enzymatic hydrolysis tank, ensuring a cleaner inner wall, avoiding impact on subsequent enzymatic hydrolysis reactions, and enhancing the quality of the enzymatic hydrolysis reaction.
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Figure CN223879754U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of reaction tank especially enzyme hydrolysis reaction tank. BACKGROUND
[0002] Enzyme hydrolysis reaction tank is also called enzyme hydrolysis tank, enzyme hydrolysis reactor and biological enzyme hydrolysis reactor, which is a stainless steel container that provides the temperature required for process enzyme hydrolysis, adjusts pH value, and provides stirring and mixing to maintain enzyme activation and enzyme function, accelerate and complete the biological reaction process.
[0003] When the reaction tank body is used to process and treat materials by enzyme hydrolysis, part of the materials may adhere to the inner wall of the reaction tank body after enzyme hydrolysis reaction. Before enzyme hydrolysis reaction of the next kind of material, the adhered materials on the inner wall usually need to be cleaned, otherwise it may cause mixing of multiple materials and reduce the effect of enzyme hydrolysis reaction. The traditional cleaning method is to directly inject a certain amount of cleaning liquid into the inside of the reaction tank body and then stir and clean by rotating the stirring rod. In this way, the materials adhered more firmly cannot be cleaned down, and there may still be adhered materials, which may cause imperfect cleaning. SUMMARY
[0004] The technical problem to be solved by the utility model is that when the reaction tank body is used to process and treat materials by enzyme hydrolysis, part of the materials may adhere to the inner wall of the reaction tank body after enzyme hydrolysis reaction. Before enzyme hydrolysis reaction of the next kind of material, the adhered materials on the inner wall usually need to be cleaned, otherwise it may cause mixing of multiple materials and reduce the effect of enzyme hydrolysis reaction. The traditional cleaning method is to directly inject a certain amount of cleaning liquid into the inside of the reaction tank body and then stir and clean by rotating the stirring rod. In this way, the materials adhered more firmly cannot be cleaned down, and there may still be adhered materials, which may cause imperfect cleaning.
[0005] The technical solution adopted by the utility model to solve the technical problem is a kind of enzyme hydrolysis reaction tank, including reaction tank body, the side of the reaction tank body is provided with inlet pipe, the bottom of the reaction tank body is provided with outlet pipe, the top of the reaction tank body is provided with motor, the output end of the motor is fixedly connected with stirring rod, the one end of the stirring rod is connected with the top of the reaction tank body, the inside of the reaction tank body is provided with cleaning device, the cleaning device includes two hollow scrapers, the side of the hollow scraper and the side of the stirring rod are provided with detachable device, the cleaning device can be sprayed to the inside of the reaction tank body after use for cleaning treatment, the detachable device can detach the hollow scraper from the stirring rod for easy replacement.
[0006] The effects achieved by the above components are that when the material is subjected to enzymatic hydrolysis processing in the reaction tank body, the electromagnetic valve inside the inlet pipe is first opened to put the material and the raw materials required for enzymatic hydrolysis into the reaction tank body through the inlet pipe, then the motor is started to drive the stirring rod to rotate, so that the material and the raw materials for enzymatic hydrolysis are fully mixed and contacted, facilitating the enzymatic reaction, and after the reaction, the material is discharged through the outlet pipe, and finally the inside of the reaction tank body is subjected to spray cleaning by the cleaning device, facilitating the use of the reaction tank body next time and improving the subsequent enzymatic reaction effect of the reaction tank body.
[0007] Preferably, the top of the reaction tank body is fixedly connected with a water tank, the outlet of the water tank is fixedly connected with a water pump, the outlet of the water pump is fixedly connected with a water pipe, one end of the water pipe is connected with the top of the reaction tank body in a penetrating manner, the inner wall of the top of the reaction tank body is fixedly connected with a flow guide frame, one side of the flow guide frame is connected with one end of the water pipe in a penetrating manner, the inner wall of one end of the flow guide frame is rotatably connected with a rotating plate, one side of the rotating plate is symmetrically connected with a flow guide pipe in a penetrating manner, one end of the flow guide pipe is threadedly connected with the inlet of a hollow scraper, and the two sides of the hollow scraper are both connected with a plurality of nozzles in a penetrating manner.
[0008] The effects achieved by the above components are that after the enzymatic reaction of the reaction tank body, the water pump is started to pump the water in the water tank into the water pipe, and then to the inside of the flow guide frame, and finally into the inside of the two hollow scrapers through the flow guide pipe and sprayed by the nozzles on the inner wall of the reaction tank body, so that the inside of the reaction tank body is subjected to spray cleaning, and at the same time, the motor is started to drive the stirring rod to rotate and drive the two hollow scrapers to rotate, so that the flow guide pipe contacts the rotating plate to rotate with the stirring rod, and the relatively stubborn material attached to the inner wall of the reaction tank body is scraped off, and at the same time, the nozzles are also rotated to spray and clean the inside of the reaction tank body, so that the inner wall of the reaction tank body can be washed more cleanly, so as not to affect the use of the enzymatic reaction next time and improve the subsequent enzymatic reaction effect of the reaction tank body.
[0009] Preferably, the inner wall of the nozzle is fixedly connected with a filter screen.
[0010] The effects achieved by the above components are that the filter screen is arranged on the inner wall of the nozzle to prevent impurities from entering the inside of the nozzle and avoid blockage when the nozzle is cleaned and stored.
[0011] Preferably, the outer surface of one end of the flow guide pipe away from the rotating plate is fixedly connected with a plurality of protrusions, and the plurality of protrusions are arranged at equal distances.
[0012] The effects achieved by the above components are that the protrusions are arranged to increase the contact area of one end of the flow guide plate, so that the flow guide plate can be manually held and installed on the hollow scraper.
[0013] Preferably, one side of the rotating plate is symmetrically and fixedly connected with a threaded block, and an outer surface of the threaded block is in threaded connection with an inner wall of one end of the flow guide pipe.
[0014] The above-mentioned component achieves the effect that when the one end of the flow guide pipe is not installed on the hollow scraper for use, the one end of the flow guide pipe can be screwed on the threaded block, thereby facilitating storage and avoiding that the material for enzymatic reaction enters the inside of the flow guide pipe.
[0015] Preferably, the detachable device comprises a bolt, one side of the hollow scraper is fixedly connected with a threaded hole clamping block, one side of both ends of the stirring rod is provided with a clamping groove, the threaded hole clamping block is inserted in the inner wall of the clamping groove, both sides of the inner wall of the clamping groove are provided with threaded holes, and one end of the bolt is screwed into the inner wall of the threaded hole clamping block and the threaded hole.
[0016] The above-mentioned component achieves the effect that when the hollow scraper needs to be replaced and maintained, the flow guide pipe is first screwed off from the inlet of the hollow scraper, then the bolt is manually screwed out of the inner wall of the threaded hole and the threaded hole clamping block, the threaded hole clamping block on one side of the hollow scraper is pulled out of the clamping groove by pulling the hollow scraper upward, so that the hollow scraper is detached from the stirring rod, and then the hollow scraper is tilted to a certain angle in the inside of the reaction tank body and pulled out of the inner wall of the inlet pipe, thereby facilitating replacement and maintenance in the later period, and when another hollow scraper is detached, the stirring rod and the hollow scraper are only needed to be rotated to a certain angle by starting the motor, so that the stirring rod and the hollow scraper are located at the outlet pipe and are conveniently detached.
[0017] Preferably, one side of the bolt is fixedly connected with a connecting rope, and one end of the connecting rope is fixedly connected with one side of the threaded hole clamping block.
[0018] The above-mentioned component achieves the effect that the bolt is limited on one side of the threaded hole clamping block by the connecting rope, so that the bolt is not easy to be lost.
[0019] Preferably, one side of both ends of the stirring rod is symmetrically and fixedly connected with a limiting block, and the two limiting blocks are fixed on both sides of the inlet of the clamping groove in an inclined manner.
[0020] The above-mentioned component achieves the effect that the area of the inlet of the clamping groove is increased by the limiting plate, so that the threaded hole clamping block can be quickly aligned and inserted, thereby facilitating installation.
[0021] The beneficial effects of the utility model are as follows:
[0022] By setting the cleaning device, after the enzymatic reaction of the reaction tank body, the water pump can be started to pump the water in the water tank into the water pipe, then transported to the inside of the flow guide frame, and finally sprayed to the inner wall of the reaction tank body by the several nozzles in the inside of the two hollow scrapers through the flow guide pipe, for spray cleaning, and the motor is also started to drive the stirring rod to rotate, drive the two hollow scrapers to rotate, so that the flow guide pipe of the two hollow scrapers contacts the rotating plate in the inside of the flow guide frame and rotates with the stirring rod, scrapes off the more stubborn materials attached to the inner wall of the reaction tank body, and also can drive the several nozzles to rotate and spray in the inside of the reaction tank body, so that the reaction tank body can be washed more cleanly, so as to avoid affecting the use of the next enzymatic reaction, and improve the subsequent enzymatic reaction effect of the reaction tank body. BRIEF DESCRIPTION OF DRAWINGS
[0023] The utility model is further explained below in combination with the drawings and examples.
[0024] Figure 1 It is the structure schematic diagram of the utility model.
[0025] Figure 2 It is the three-dimensional structure schematic diagram of the water tank of the utility model;
[0026] Figure 3 It is the three-dimensional structure schematic diagram of the hollow scraper of the utility model;
[0027] Figure 4 It is the three-dimensional structure schematic diagram of the stirring rod of the utility model.
[0028] Legend: 1, reaction tank body;2, cleaning device;3, detachable device;4, inlet pipe;5, outlet pipe;6, motor;7, stirring rod;21, water tank;22, water pump;23, water pipe;24, flow guide frame;25, rotating plate;26, flow guide pipe;27, hollow scraper;28, nozzle;29, filter screen;210, lug;211, threaded block;31, screw hole clamping block;32, bolt;33, clamping groove;34, threaded hole;35, limiting block;36, connecting rope. DETAILED DESCRIPTION
[0029] The utility model will be further explained in combination with the drawings. These drawings are all simplified schematic diagrams, only illustrate the basic structure of the utility model in a schematic manner, therefore it only shows the structure related to the utility model.
[0030] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, term "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium.
[0031] Figures 1-4 The utility model discloses an enzymolysis reaction tank, including reaction tank main body 1, the one side of reaction tank main body 1 is provided with import pipe 4, the bottom of reaction tank main body 1 is provided with export pipe 5, the top of reaction tank main body 1 is provided with motor 6, the output of motor 6 is fixedly connected with stirring rod 7, and the one end of stirring rod 7 is connected with the top of reaction tank main body 1, and the inside of reaction tank main body 1 is provided with cleaning device 2, and cleaning device 2 includes two hollow scrapers 27, and the one side between hollow scraper 27 and the one side of stirring rod 7 is provided with detachable device 3, and cleaning device 2 can carry out the spray type cleaning treatment to the inside of reaction tank main body 1 after use, and detachable device 3 can detach hollow scraper 27 from stirring rod 7 and replace conveniently.In the enzymolysis processing of material with reaction tank main body 1, first, open the electromagnetic valve in import pipe 4 and put the material and the raw material needed for enzymolysis through import pipe 4 into the inside of reaction tank main body 1, then start motor 6 and drive stirring rod 7 to rotate, make its material and the raw material for enzymolysis fully mix contact, and the enzymolysis reaction is convenient, when reaction, export again by export pipe 5, finally, the inside is carried out spray type cleaning treatment through cleaning device 2, and the reaction tank main body 1 is convenient for next use, improves the enzymolysis reaction effect of reaction tank main body 1 subsequently.
[0032] Figure 2 And Figure 3The top of the reaction tank body 1 is fixedly connected with a water tank 21, the outlet of the water tank 21 is fixedly connected with a water pump 22, the outlet of the water pump 22 is fixedly connected with a water pipe 23, one end of the water pipe 23 is connected with the top of the reaction tank body 1, the inner wall of the top of the reaction tank body 1 is fixedly connected with a flow guide frame 24, one side of the flow guide frame 24 is connected with one end of the water pipe 23 in a penetrating manner, the inner wall of one end of the flow guide frame 24 is rotatably connected with a rotating plate 25, one side of the rotating plate 25 is symmetrically connected with a flow guide pipe 26 in a penetrating manner, one end of the flow guide pipe 26 is threadedly connected with the inlet of a hollow scraper 27, and the two sides of the hollow scraper 27 are both connected with a plurality of spray heads 28 in a penetrating manner. After the enzymatic reaction of the reaction tank body 1, the water pump 22 can be started to pump the water in the water tank 21 into the water pipe 23, then transported to the inside of the flow guide frame 24, and finally sprayed into the inside of the two hollow scrapers 27 by the plurality of spray heads 28, so as to perform spray cleaning on the inner wall of the reaction tank body 1, and at the same time, the motor 6 is started to drive the stirring rod 7 to rotate, so as to drive the two hollow scrapers 27 to rotate, so that the flow guide pipe 26 of the hollow scraper 27 contacts the rotating plate 25 to rotate in the flow guide frame 24 along with the rotation of the stirring rod 7, so as to scrape off the relatively stubborn material attached to the inner wall of the reaction tank body 1, and at the same time, the plurality of spray heads 28 can also be rotated to spray and clean in the reaction tank body 1, so that the inner wall of the reaction tank body 1 can be washed more cleanly, so as to avoid affecting the use of the next enzymatic reaction and improve the subsequent enzymatic reaction effect of the reaction tank body 1. The inner wall of the spray head 28 is fixedly connected with a filter screen 29. By arranging the filter screen 29, the inner wall of the spray head 28 can be protected and blocked, so that impurities are not easy to enter the inside of the spray head 28 during cleaning and storage, and blockage is avoided.
[0033] Figure 2 and Figure 3 The outer surface of one end of the flow guide pipe 26 away from the rotating plate 25 is fixedly connected with a plurality of protrusions 210, and the plurality of protrusions 210 are arranged at equal distances. By arranging the protrusions 210, the contact area of one end of the flow guide plate can be increased, so as to facilitate manual holding and installation on the hollow scraper 27. One side of the rotating plate 25 is fixedly connected with a threaded block 211, and the outer surface of the threaded block 211 is threadedly connected with the inner wall of one end of the flow guide pipe 26. By arranging the threaded block 211, when one end of the flow guide pipe 26 is not installed on the hollow scraper 27 for use, it can be screwed on the threaded block 211 for storage, so as to avoid that the material of the enzymatic reaction enters the inside of the flow guide pipe 26.
[0034] Figure 4The detachable device 3 shown includes a bolt 32, one side of the hollow scraper 27 is fixedly connected with a threaded hole clamping block 31, one side of both ends of the stirring rod 7 is provided with a clamping groove 33, the threaded hole clamping block 31 is inserted in the inner wall of the clamping groove 33, both sides of the inner wall of the clamping groove 33 are provided with threaded holes 34, one end of the bolt 32 is screw inserted in the inner wall of the threaded hole clamping block 31 and the threaded hole 34. When the hollow scraper 27 needs to be replaced and maintained, first, the flow guide pipe 26 is screwed off from the inlet of the hollow scraper 27, then the bolt 32 is manually unscrewed from the inner wall of the threaded hole 34 and the threaded hole clamping block 31, and then the hollow scraper 27 is pulled upwards, the threaded hole clamping block 31 on one side thereof is pulled out of the clamping groove 33, so that the hollow scraper 27 is detached from the stirring rod 7, then it is tilted to a certain angle inside the reaction tank body 1, and is pulled out of the inner wall of the inlet pipe 4, which is convenient for replacement and maintenance in the later period, and when another hollow scraper 27 is detached, only needs to start the motor 6 to drive the stirring rod 7 and the hollow scraper 27 to rotate to a certain angle, and then make it located at the outlet pipe 5, so that it can be conveniently detached.
[0035] Figure 4 One side of the bolt 32 is fixedly connected with a connecting rope 36, one end of the connecting rope 36 is fixedly connected with one side of the threaded hole clamping block 31. By setting the connecting rope 36, the bolt 32 can be limited on one side of the threaded hole clamping block 31, so that it is not easy to be lost. One side of both ends of the stirring rod 7 is symmetrically fixedly connected with a limiting block 35, and the two limiting blocks 35 are fixedly arranged on both sides of the inlet of the clamping groove 33 in an inclined manner. By setting the limiting plate, the area of the inlet of the clamping groove 33 can be increased, so that the threaded hole clamping block 31 can be quickly aligned and inserted, which is convenient for installation.
[0036] Working principle: when the reaction tank body 1 is used to enzymatically process the material, first, the electromagnetic valve inside the inlet pipe 4 is opened, the material and the raw materials needed for enzymolysis are put into the reaction tank body 1 through the inlet pipe 4, then the motor 6 is started to drive the stirring rod 7 to rotate, so that the material and the raw materials for enzymolysis are fully mixed and contacted, which is convenient for enzymolysis reaction, and after the reaction, it is discharged through the outlet pipe 5, then the water pump 22 is started to pump the water in the water tank 21 into the water pipe 23, then it is transported into the inside of the flow guide frame 24, and finally it enters the inside of the two hollow scrapers 27 through the flow guide pipe 26, and is sprayed by the plurality of nozzles 28 towards the inner wall of the reaction tank body 1, which is a spray cleaning, at the same time, the motor 6 is started to drive the stirring rod 7 to rotate, and drives the two hollow scrapers 27 to rotate, so that the flow guide pipe 26 contacts the rotating plate 25 in the inside of the flow guide frame 24 and rotates with the rotation of the stirring rod 7, which scrapes off the more stubborn material attached to the inner wall of the reaction tank body 1, at the same time, the plurality of nozzles 28 also rotate to spray and clean in the inside of the reaction tank body 1, so that the inner wall of the reaction tank body 1 can be washed more cleanly, so as not to affect the use of the next enzymolysis reaction, and improve the subsequent enzymolysis reaction effect of the reaction tank body 1.
[0037] When the hollow scraper 27 needs to be replaced and maintained, the flow guide pipe 26 is first screwed off from the inlet of the hollow scraper 27, then the bolt 32 is manually screwed out of the threaded hole 34 and the inner wall of the threaded hole block 31, after the hollow scraper 27 is pulled upward, the threaded hole block 31 on one side of the hollow scraper 27 can be pulled out of the clamping groove 33, so that the hollow scraper 27 is detached from the stirring rod 7, then it is tilted to a certain angle inside the reaction tank body 1 and pulled out from the inner wall of the inlet pipe 4, which is convenient for later replacement and maintenance, when another hollow scraper 27 is detached, only need to start the motor 6 to drive the stirring rod 7 and the hollow scraper 27 to rotate to a certain angle, and then make it located at the outlet pipe 5, so that it can be easily detached.
[0038] With the above ideal embodiments of the present application as inspiration, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and must be determined according to the scope of the claims.
Claims
1. An enzymatic reaction tank comprising a reaction tank main body (1), characterized by: The side of the reaction tank body (1) is provided with an inlet pipe (4), the bottom of the reaction tank body (1) is provided with an outlet pipe (5), the top of the reaction tank body (1) is provided with a motor (6), the output end of the motor (6) is fixedly connected with a stirring rod (7), one end of the stirring rod (7) is connected with the top of the reaction tank body (1), the inside of the reaction tank body (1) is provided with a cleaning device (2), the cleaning device (2) comprises two hollow scrapers (27), the side of the hollow scraper (27) and the side of the stirring rod (7) are provided with a detachable device (3), the cleaning device (2) can spray cleaning treatment to the inside of the used reaction tank body (1), and the detachable device (3) can detach the hollow scraper (27) from the stirring rod (7) for convenient replacement.
2. The enzymatic reaction tank according to claim 1, characterized in that: The top of the reaction tank body (1) is fixedly connected with a water tank (21), the outlet of the water tank (21) is fixedly connected with a water pump (22), the outlet of the water pump (22) is fixedly connected with a water pipe (23), one end of the water pipe (23) is connected with the top of the reaction tank body (1), the inner wall top of the reaction tank body (1) is fixedly connected with a flow guide frame (24), one side of the flow guide frame (24) is connected with one end of the water pipe (23) in a penetrating manner, one end inner wall of the flow guide frame (24) is rotatably connected with a rotating plate (25), one side of the rotating plate (25) is symmetrically connected with a flow guide pipe (26) in a penetrating manner, one end of the flow guide pipe (26) is threadedly connected with the inlet of the hollow scraper (27), and the two sides of the hollow scraper (27) are both connected with a plurality of spray heads (28) in a penetrating manner.
3. The enzymatic reaction tank according to claim 2, characterized in that: The inner wall of the spray head (28) is fixedly connected with a filter screen (29).
4. The enzymatic reaction tank according to claim 2, characterized in that: The outer surface of the end of the flow guide pipe (26) away from the rotating plate (25) is fixedly connected with a plurality of protrusions (210), and the plurality of protrusions (210) are arranged at equal distances.
5. The enzymatic reaction tank according to claim 2, characterized in that: One side of the rotating plate (25) is fixedly connected with a threaded block (211) in a symmetrical manner, and the outer surface of the threaded block (211) is threadedly connected with the inner wall of one end of the flow guide pipe (26).
6. The enzymatic reaction tank according to claim 1, characterized in that: The detachable device (3) comprises a bolt (32), one side of the hollow scraper (27) is fixedly connected with a threaded hole clamping block (31), one side of the two ends of the stirring rod (7) is provided with a clamping groove (33), the threaded hole clamping block (31) is inserted into the inner wall of the clamping groove (33), the inner wall of the clamping groove (33) is provided with a threaded hole (34) on both sides, and one end of the bolt (32) is spirally inserted into the inner walls of the threaded hole clamping block (31) and the threaded hole (34).
7. The enzymatic reactor according to claim 6, characterized in that: One side of the bolt (32) is fixedly connected with a connecting rope (36), and one end of the connecting rope (36) is fixedly connected with one side of the threaded hole clamping block (31).
8. The enzymatic reaction tank according to claim 6, characterized in that: One side of the two ends of the stirring rod (7) is fixedly connected with a limiting block (35) in a symmetrical manner, and the two limiting blocks (35) are fixed on the two sides of the inlet of the clamping groove (33) in an inclined manner.