Adjustable heat treatment equipment base assembly

Abstract

The utility model relates to the technical field of heat treatment process, in particular to an adjustable heat treatment equipment base assembly which comprises a main base and two sleeves arranged at the lower end of the main base, connecting pipes are mounted in the sleeves, mounting parts are mounted at one ends of the sleeves, and a plurality of inserting rods are mounted on the upper surfaces of the mounting parts. A sealing ring is arranged on the outer side of the connecting pipe, a first fixing seat is arranged on one side of the sleeve, a second fixing seat is arranged on one side of the first fixing seat, a lifting plate limiting groove is formed in the lower surface of the main base, a plurality of pyrometer mounting grooves are formed in the lower surface of the main base, and a bottom quartz plate is arranged on the upper surface of the main base. According to the heat treatment equipment base, the assembled combined type base design is adopted, the mounting groove bodies are formed in the main base and used for clamping different electrical equipment, and through the sleeve, the pyrometer mounting groove, the lifting plate limiting groove, the gas sealing bolt and the gas injector, the production quality of a heat treatment workpiece is improved, and meanwhile the heat treatment equipment base is higher in functional applicability.

Description

TECHNICAL FIELD

[0001] The utility model relates to an adjustable heat treatment equipment base assembly, in particular to an adjustable heat treatment equipment base assembly, belongs to heat treatment process technical field. BACKGROUND

[0002] Heat treatment refers to the material in solid state, through heating, heat preservation and cooling means, to obtain the expected organization and performance of a metal hot working process.

[0003] The heat treatment equipment plays a vital role in industrial production, and its base assembly as the basic support structure of the whole equipment has a direct impact on the stability, precision and operability of the equipment. The heat treatment equipment base on the market is often single in structure design, resulting in its functionality and overall, only a carrier effect, resulting in the heat treatment workpiece during heat treatment processing, unable to control the workpiece heating in the heat treatment equipment and the real-time temperature inside the heating equipment, unable to guarantee the product quality and production efficiency of the heat treatment workpiece.

[0004] Therefore, it is urgent to improve the heat treatment equipment base assembly to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims at providing an adjustable heat treatment equipment base assembly, adopts the design of assembled composite base, makes the heat treatment equipment base function diversification, improves the production quality and efficiency of heat treatment workpiece.

[0006] In order to achieve the above object, the main technical scheme of the utility model comprises: a main base and two sleeves arranged at the lower end of the main base, a connecting pipe is arranged in the sleeve, an installation part is arranged at one end of the sleeve, a plurality of plug-in rods are arranged on the upper surface of the installation part, a sealing ring is arranged on the outer side of the connecting pipe, a first fixing seat is arranged on one side of the sleeve, a second fixing seat is arranged on one side of the first fixing seat, a lifting plate limiting groove is formed in the lower surface of the main base, a plurality of pyrometer installation grooves are formed in the lower surface of the main base, and a bottom quartz plate is arranged on the upper surface of the main base.

[0007] Preferably, the installation part is fixedly installed at the upper end of the sleeve, the plug-in rod is fixedly installed on the upper surface of the installation part, the installation part is connected with the lower surface of the main base through the plug-in rod, the connecting pipe is fixedly installed in the sleeve, and the sealing ring is arranged in the installation part.

[0008] Preferably, one side surface of the second fixing base is provided with a clamping rod, the first fixing base is clamped with the second fixing base through the clamping rod, and the first fixing base and the second fixing base clamp and fix the outer side of the sleeve.

[0009] Preferably, the inside of the main base is provided with a base, the upper surface of the base is provided with a mounting block, the inside of the base is provided with a gas injector, the bottom quartz plate is arranged on the upper surface of the base, the lower surface of the main base is provided with a lifting unit, one side of the lifting unit is provided with a magnet unit, and the inside of the magnet unit is provided with a lifting pin.

[0010] Preferably, the base is fixedly arranged in the inside of the main base, the mounting block is fixedly arranged on the surface of the base, the bottom quartz plate is clamped with the base through the mounting block, the gas injector is inserted into the inside of the base, the lifting unit is clamped on the lower surface of the main base, the magnet unit is slidingly arranged on one side of the lifting unit, and the lifting pin is slidingly arranged in the inside of the magnet unit.

[0011] Preferably, the lower surface of the main base is provided with a plurality of clamping grooves, the lower surface of the main base is provided with a temperature sensor, the lower surface of the main base is provided with two gas sealing bolts, and the bottom quartz plate is provided with a plurality of positioning holes.

[0012] Preferably, the temperature sensor is screw-coupled to the lower surface of the main base, and the gas sealing bolt is screw-coupled to the lower surface of the main base.

[0013] The utility model at least has following beneficial effects:

[0014] 1. The utility model discloses a composite base design, various specifications of installation groove are set up on the main base, and different electrical equipment is clamped and installed, so that the function of the heat treatment equipment base is diversified.

[0015] 2. The sleeve, the pyrometer installation groove, the lifting plate limiting groove, the gas sealing bolt and the gas injector can improve the production quality and efficiency of the heat treatment workpiece, and make the function of the heat treatment equipment base more applicable. BRIEF DESCRIPTION OF DRAWINGS

[0016] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application, and do not constitute improper limitations on the present application. In the drawings:

[0017] Figure 1The overall structural diagram of the adjustable heat treatment equipment base assembly;

[0018] Figure 2 The main base bottom surface structure diagram of the adjustable heat treatment equipment base assembly;

[0019] Figure 3 The main base internal structure diagram of the adjustable heat treatment equipment base assembly;

[0020] Figure 4 The mounting piece structure diagram of the adjustable heat treatment equipment base assembly.

[0021] In the figure, 1, lifting unit; 2, main base; 3, magnet unit; 4, base; 5, bottom quartz plate; 6, positioning hole; 7, first fixing seat; 8, second fixing seat; 9, connecting piece; 10, sleeve; 11, connecting pipe; 12, plug-in rod; 13, sealing ring; 14, mounting piece; 15, mounting block; 16, clamping groove; 17, pyrometer mounting groove; 18, lifting plate limiting groove; 19, lifting pin; 20, gas sealing bolt; 21, temperature sensor; 22, clamping rod; 23, gas injector. DETAILED DESCRIPTION

[0022] The embodiments of the present application will be described in detail below with the accompanying drawings and examples, so that the realization process of how to apply technical means to solve technical problems and achieve technical effects of the present application can be fully understood and implemented.

[0023] As Figures 1-4As shown, an adjustable heat treatment equipment base assembly includes a main base 2 and two sleeves 10 arranged at the lower end of the main base 2, a connecting pipe 11 is arranged in the sleeve 10, a mounting piece 14 is arranged at one end of the sleeve 10, a plurality of plug-in rods 12 are arranged on the upper surface of the mounting piece 14, a sealing ring 13 is arranged on the outer side of the connecting pipe 11, a first fixing seat 7 is arranged on one side of the sleeve 10, a second fixing seat 8 is arranged on one side of the first fixing seat 7, a lifting plate limiting groove 18 is arranged on the lower surface of the main base 2, a plurality of pyrometer mounting grooves 17 are arranged on the lower surface of the main base 2, a bottom quartz plate 5 is arranged on the upper surface of the main base 2, the heat treatment equipment base mentioned in this embodiment is connected and installed with different electrical equipment through the mounting grooves of various specifications arranged on the main base 2, so as to realize the functional diversification of the heat treatment equipment base, the sleeve 10 arranged on the lower surface of the main base 2 is the PCW process cooling water system of the heat treatment base, a large amount of heat is generated during quenching and tempering of the heat treatment equipment, and the PCW (process cooling water) system is used to take away the heat to ensure the normal operation of the equipment and the stable implementation of the process, the connecting pipe 11 arranged in the sleeve 10 is sealingly connected with the water tank and the cooling water circulating pump outside through the connecting piece 9, when the mounting piece 14 at the upper end of the sleeve 10 is installed with the main base 2, the sealing ring 13 is first placed in the groove arranged in the mounting piece 14, and then the plug-in rods 12 arranged on the surface are inserted into the fixing groove arranged on the lower surface of the main base 2, so that the connecting pipe 11 in the sleeve 10 can be connected with the base 4 arranged in the main base 2, in order to ensure the installation and fastening of the two sleeves 10 and the external water supply equipment, the first fixing seat 7 is matched with the semi-enclosed side surface of the sleeve 10 through the semi-circular groove arranged in the first fixing seat 7, the clamping rod 22 arranged at one end of the second fixing seat 8 is clamped and connected with the fixing groove arranged on the surface of the first fixing seat 7, and the connection stability of the PCW unit is further improved, the lifting plate limiting groove 18 arranged on the lower surface of the main base 2 can be matched with the lifting unit 1 arranged on the lower surface of the main base 2, the upper end of the lifting unit 1 is provided with an assembling piece (not shown in the figure), the lifting unit 1 is clamped and connected with the lower surface of the main base 2 through the assembling piece, when the lifting unit 1 works, the lifting plate on one side is lifted upward and is positioned and matched with the lifting plate limiting groove 18 arranged on the lower surface of the main base 2, the overall lifting effect of the heat treatment equipment base is realized under the continuous action of the lifting unit 1, after the lifting unit 1 is matched with the heat treatment equipment, the magnet unit 3 arranged on the lifting unit 1 can be inserted into the clamping groove 16 arranged on the lower surface of the main base 2, the lifting pin 19 arranged in the magnet unit 3 can slide in the clamping groove 16 under the electromagnetic effect of the magnet unit 3, so as to realize the circuit connection with the main base 2, and the lifting position of the main base 2 is conducted and limited in real time through the sensor arranged in the lifting unit 1,The pyrometer mounting groove 17 is opened on the lower surface of the main base 2, which can clamp and install the pyrometer (not mentioned in the figure) of the heat treatment equipment. The pyrometer is electrically connected with the external PCL programmable controller, which can real-time reflect the real-time temperature of the heat treatment equipment base. The bottom quartz plate 5 on the upper surface of the main base 2 can guarantee the smoothness of heat conduction of the heat treatment equipment base due to the good thermal conductivity of quartz material, which can greatly improve the processing efficiency of the heat treatment workpiece. The gas injector 23 installed in the main base 2 is sealed and connected with the external high-pressure nitrogen storage device through the gas sealing bolt 20 installed on the lower surface of the main base 2. When heat treatment is carried out, the nitrogen gas is injected into the heat treatment equipment base area through the gas injector 23 by opening the high-pressure nitrogen valve. The gas quenching can realize a relatively uniform cooling speed, reduce the risk of workpiece deformation and cracking. Through the above-mentioned various elements installed on the main base 2, the heat treatment equipment base can be diversified in function, and the production quality and efficiency of the heat treatment workpiece can be improved.

[0024] Further, as shown in Figure 1 , Figure 2 and Figure 4 , the mounting member 14 is fixedly installed on the upper end of the sleeve 10, the insertion rod 12 is fixedly installed on the upper surface of the mounting member 14, the mounting member 14 is clamped with the lower surface of the main base 2 through the insertion rod 12, the connecting pipe 11 is fixedly installed in the inside of the sleeve 10, the sealing ring 13 is placed in the inside of the mounting member 14, one side of the sleeve 10 is provided with the first fixed seat 7, the clamping rod 22 is installed on one side surface of the second fixed seat 8, the first fixed seat 7 is clamped with the second fixed seat 8 through the clamping rod 22, the first fixed seat 7 and the second fixed seat 8 clamp and fix the outside of the sleeve 10, the connecting member 9 is installed on the end of the sleeve 10 away from the mounting member 14. When the cooling water is transported, the sealing ring 13 in the mounting member 14 can maximize the sealing performance of the cooling water transportation, prevent the cooling water from leaking during transportation, and affect the overall heat treatment processing effect.

[0025] Further, as shown in Figures 1-4As shown, the inside of the main base 2 is provided with a base 4, the upper surface of the base 4 is provided with a mounting block 15, the inside of the base 4 is provided with a gas injector 23, the bottom quartz plate 5 is arranged on the upper surface of the base 4, the lower surface of the main base 2 is provided with a lifting unit 1, one side of the lifting unit 1 is provided with a magnet unit 3, the inside of the magnet unit 3 is provided with a lifting pin 19, the base 4 is fixedly installed in the inside of the main base 2, the mounting block 15 is fixedly installed on the surface of the base 4, the bottom quartz plate 5 is clamped with the base 4 through the mounting block 15, the gas injector 23 is inserted into the inside of the base 4, the lifting unit 1 is clamped on the lower surface of the main base 2, the magnet unit 3 is slidingly installed on one side of the lifting unit 1, the lifting pin 19 is slidingly installed in the inside of the magnet unit 3, the base 4 is fixedly installed in the inside of the main base 2, and can provide an installation carrier for various functional elements installed on the main base 2, and can realize clamping connection of the bottom quartz plate 5 with the main base 2 through the mounting block 15 installed on the base 4, so as to guarantee the support strength of the base of the heat treatment equipment.

[0026] Further, as shown in the figure, Figures 1-3 The lower surface of the main base 2 is provided with a plurality of clamping grooves 16, the lower surface of the main base 2 is provided with a temperature sensor 21, the lower surface of the main base 2 is provided with two gas sealing bolts 20, the bottom quartz plate 5 is provided with a plurality of positioning holes 6, the temperature sensor 21 is screw-threadedly installed on the lower surface of the main base 2, the gas sealing bolt 20 is screw-threadedly installed on the lower surface of the main base 2, the temperature sensor 21 installed on the lower surface of the main base 2 is a thermocouple temperature sensor, which works based on the Seebeck effect and is composed of two different metals or alloys. When there is a temperature difference between the two ends, a thermoelectric potential will be generated, which is connected with an external PLC programmable control unit, so as to realize real-time control of the real-time temperature in the cabin of the heat treatment equipment and realize functional diversification of the base of the heat treatment equipment.

[0027] In this embodiment, as shown in the figure, Figures 1-4 The principle of the adjustable heat treatment equipment base assembly provided by the embodiment is as follows:

[0028] The sleeve 10 is installed on the lower surface of the main base 2, and the overall structure of the sleeve 10 is a PCW process cooling water system of the heat treatment base. When quenching, tempering and other processes are performed on the heat treatment equipment, a large amount of heat will be generated, and the PCW (process cooling water) system is used to take away the heat to ensure the normal operation of the equipment and the stable implementation of the process. The connecting pipe 11 inside the sleeve 10 is sealed and connected to the external water tank and cooling water circulating pump through the connecting piece 9. When the mounting piece 14 at the upper end of the sleeve 10 is installed on the main base 2, the sealing ring 13 is first placed in the groove inside the mounting piece 14, and then the plug-in rod 12 on the surface is inserted into the fixed groove on the lower surface of the main base 2, so that the connecting pipe 11 inside the sleeve 10 can be connected to the base 4 installed inside the main base 2. The lifting unit 1 is connected to the lower surface of the main base 2 through the assembly piece. When the lifting unit 1 works, the lifting plate on one side is lifted up and positioned and fitted with the lifting plate limiting groove 18 opened on the lower surface of the main base 2. Under the continuous action of the lifting unit 1, the overall lifting effect of the heat treatment equipment base is realized. After the lifting unit 1 is fitted with the heat treatment equipment, the magnet unit 3 on the lifting unit 1 can be inserted into the clamping groove 16 opened on the lower surface of the main base 2. The lifting pin 19 inside the magnet unit 3 can slide in the clamping groove 16 under the electromagnetic effect of the magnet unit 3, so as to realize the circuit connection with the main base 2. The sensor installed in the lifting unit 1 can conduct and limit the lifting position of the main base 2 in real time. The pyrometer installation groove 17 opened on the lower surface of the main base 2 can clamp and install the pyrometer (not mentioned in the figure) of the heat treatment equipment. The pyrometer is electrically connected with the external PCL programmable controller, which can react to the real-time temperature of the heat treatment equipment base in real time. The bottom quartz plate 5 on the upper surface of the main base 2 can ensure the smoothness of the heat conduction of the heat treatment equipment base due to the good thermal conductivity of the quartz material, which can greatly improve the processing efficiency of the heat treatment workpiece. When heat treatment is performed, the high-pressure nitrogen valve is opened, nitrogen is injected into the heat treatment equipment base area through the gas injector 23, and the gas quenching can realize a relatively uniform cooling speed, reducing the risk of workpiece deformation and cracking.

[0029] Some terms are used in the description and claims herein to refer to certain components. As one skilled in the art will appreciate, hardware manufacturers can refer to a component by different names. This description and claims should not be construed as limited to the names selected for the components listed herein. As used throughout this description and in the claims, the term "comprising" is used in the sense of "including," and thus should be interpreted to cover also "consisting of" and "consisting essentially of" the listed components. "Substantially" denotes an acceptable range of error for a given set of variables, as would be understood by those skilled in the art.

[0030] It is to be understood that the terms "including", "comprising", or any other variation thereof are intended to cover a non-exclusive inclusion, such that a product or process that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such product or process. An element proceeded by "comprises a" does not, without further recitation, preclude the inclusion of additional elements of the same type or other types.

[0031] The above description shows and describes several preferred embodiments of the present application, but it is to be understood that the present application is not limited to the above-described and illustrated forms, and should not be considered as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the present application concept described herein, by the above teachings or related art or knowledge. Any modification and change made by those skilled in the art without departing from the spirit and scope of the present application shall be within the protection scope of the claims of the present application.

Claims

1. An adjustable heat treatment apparatus base assembly comprising a main base (2) and two sleeves (10) arranged at the lower end of the main base (2), characterized in that: The inside of the sleeve (10) is provided with a connecting pipe (11), one end of the sleeve (10) is provided with a mounting piece (14), the upper surface of the mounting piece (14) is provided with a plurality of plug-in rods (12), the outer side of the connecting pipe (11) is provided with a sealing ring (13), one side of the sleeve (10) is provided with a first fixing seat (7), one side of the first fixing seat (7) is provided with a second fixing seat (8), the lower surface of the main base (2) is provided with a lifting plate limiting groove (18), the lower surface of the main base (2) is provided with a plurality of pyrometer installation grooves (17), and the upper surface of the main base (2) is provided with a bottom quartz plate (5).

2. An adjustable heat-treatment apparatus base assembly according to claim 1, wherein: The mounting piece (14) is fixedly installed on the upper end of the sleeve (10), the plug-in rod (12) is fixedly installed on the upper surface of the mounting piece (14), the mounting piece (14) is clamped with the lower surface of the main base (2) through the plug-in rod (12), and the connecting pipe (11) is fixedly installed in the sleeve (10). The sealing ring (13) is placed in the mounting piece (14).

3. An adjustable heat-treatment apparatus base assembly according to claim 1, wherein: The surface of the second fixing seat (8) is provided with a clamping rod (22), the first fixing seat (7) is clamped with the second fixing seat (8) through the clamping rod (22), the first fixing seat (7) and the second fixing seat (8) clamp and fix the outer side of the sleeve (10), and the end of the sleeve (10) away from the mounting piece (14) is provided with a connecting piece (9).

4. An adjustable heat-treatment apparatus base assembly according to claim 1, wherein: The inside of the main base (2) is provided with a base (4), the upper surface of the base (4) is provided with a mounting block (15), the inside of the base (4) is provided with a gas injector (23), the bottom quartz plate (5) is arranged on the upper surface of the base (4), the lower surface of the main base (2) is provided with a lifting unit (1), one side of the lifting unit (1) is provided with a magnet unit (3), and the inside of the magnet unit (3) is provided with a lifting pin (19).

5. An adjustable heat-treatment apparatus base assembly according to claim 4, wherein: The base (4) is fixedly installed in the main base (2), the mounting block (15) is fixedly installed on the surface of the base (4), the bottom quartz plate (5) is clamped with the base (4) through the mounting block (15), the gas injector (23) is inserted into the base (4), the lifting unit (1) is clamped on the lower surface of the main base (2), the magnet unit (3) is slidingly installed on one side of the lifting unit (1), and the lifting pin (19) is slidingly installed in the magnet unit (3).

6. An adjustable heat-treatment apparatus base assembly according to claim 1, wherein: The lower surface of the main base (2) is provided with a plurality of clamping grooves (16), the lower surface of the main base (2) is provided with a temperature sensor (21), the lower surface of the main base (2) is provided with two gas sealing bolts (20), and the bottom quartz plate (5) is provided with a plurality of positioning holes (6).

7. An adjustable heat-treatment apparatus base assembly according to claim 6, wherein: The temperature sensor (21) is installed on the lower surface of the main base (2) by screwing, and the gas sealing bolt (20) is installed on the lower surface of the main base (2) by screwing.

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