Turbulent flow assembly for distributor
By incorporating a flow-dispersing component in the distributor and utilizing the flow-dispersing plate and oblique hole structure to change the direction of fluid flow, the problem of uneven fluid distribution is solved, thereby achieving uniform fluid distribution and improved heat exchange efficiency.
Patent Information
- Application Number
- CN202520852760.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-04-30
AI Technical Summary
The distributors of existing heat exchangers lack turbulence structures, resulting in uneven fluid input, which affects heat exchange efficiency and system stability.
A flow-dispersing component is installed between the liquid inlet and the flow distribution section of the distributor, including a flow-dispersing plate adapted to the liquid inlet. The flow-dispersing plate has oblique holes. When the fluid passes through the flow-dispersing holes, the flow direction is changed to achieve a flow-dispersing effect and ensure uniform fluid distribution.
By designing the baffle assembly, the fluid is mixed evenly within the distributor, reducing axial impact force, improving the uniformity of fluid distribution and heat exchange efficiency, preventing the baffle from detaching, and reducing material costs.
Smart Images

Figure CN223882832U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to heat exchanger technical field, especially involve a distributor's turbulence subassembly. BACKGROUND
[0002] The distributor of heat exchanger is the key component in heat exchange system, mainly for ensuring that the fluid is evenly distributed, to improve the heat exchange efficiency and system stability. It can evenly distribute the fluid (liquid or gas) entering the heat exchanger into each heat exchange pipe or channel, avoid the partial flow phenomenon caused by uneven local flow.
[0003] However, the prior art mostly directly connects the flow divider with multiple dispersion channels on the fluid input pipe, and no turbulence structure is set in the middle, so that after the fluid is input, problems such as uneven distribution of gas and liquid phase, uneven fluid temperature may occur, which further leads to uneven distribution to each flow dividing pipe, affecting the efficient heat exchange of the heat exchanger. INNOVATION CONTENT
[0004] The utility model aims at the above-mentioned problems existing in prior art, and proposes a turbulence subassembly for distributor.
[0005] In order to realize the purpose of the utility model, the following technical schemes can be used:
[0006] A turbulence subassembly for distributor is arranged between the liquid inlet hole and the flow dividing part of the distributor, the liquid inlet hole is communicated with the flow dividing part, the turbulence subassembly comprises a turbulence plate matched with the inner diameter of the liquid inlet hole, a plurality of turbulence holes are arranged through the plate surface of the turbulence plate, the turbulence holes are inclined holes, and the two ends of the turbulence holes are communicated with the liquid inlet hole and the flow dividing part respectively.
[0007] The turbulence subassembly of the utility model is arranged in the distributor, is located between the liquid inlet hole and the flow dividing part, is used for conveying the fluid disturbed by the liquid inlet hole to the flow dividing part, the turbulence subassembly is in the form of a cylindrical turbulence plate, the turbulence holes in the form of inclined holes are arranged on the turbulence plate, the turbulence holes are arranged between the two end surfaces of the turbulence plate, extend in the direction between the axial direction and the radial direction, the fluid changes the flowing direction after entering the turbulence holes, realizes the effect of turbulence, is favorable for the mixing of the fluid, and ensures the uniform distribution of the flow dividing part.
[0008] In the above-mentioned turbulence subassembly for distributor, the liquid inlet hole and the turbulence plate are circular and matched with each other, the axial directions of the liquid inlet hole and the turbulence plate are consistent, and the turbulence holes are uniformly distributed on the turbulence plate in the circumferential direction.
[0009] The liquid inlet hole and the turbulence plate are circular, the turbulence plate is equivalent to being radially arranged in the liquid inlet hole, and the turbulence holes are uniformly distributed.
[0010] In the above-mentioned turbulence component for distributor, the rotation angle of the turbulence hole is greater than 0, and the eccentricity of the turbulence hole is greater than or equal to 0.
[0011] The rotation angle is the azimuthal deviation in the axial view, and the eccentricity is the distance difference between the projections of the two ends in the axial direction and the axis. When viewed in the axial direction, the rotation angle greater than 0 means that the fluid rotates circumferentially when passing through the turbulence hole, and the eccentricity greater than 0 means that the fluid deviates radially outward when passing through the turbulence hole, which is beneficial to uniform mixing and enhances the turbulence effect, and at the same time can also reduce the axial impact force on the downstream.
[0012] In the above-mentioned turbulence component for distributor, the cross section of the turbulence hole is one or more of a circle, a triangle, and a square; and the turbulence hole extends along a straight line or an arc.
[0013] The shape of the turbulence hole is various, and when it is a polygon, the turbulence hole is equivalent to a twisted prism, which further enhances the rotation property of the fluid when passing through, similar to revolution plus rotation.
[0014] In the above-mentioned turbulence component for distributor, an annular step is arranged on the side wall of the inner end of the liquid inlet hole, and the outer periphery of the turbulence plate abuts against the annular step.
[0015] The annular step is used to limit the installation position of the turbulence plate, so as to ensure that the turbulence plate is stably arranged in the same direction in the liquid inlet hole.
[0016] In the above-mentioned turbulence component for distributor, at least two groups of L-shaped anti-disengagement parts are uniformly distributed on the step surface of the annular step and / or the side wall of the liquid inlet hole, and the inner end of the turbulence plate is provided with an L-shaped notch, and the L-shaped anti-disengagement part can be rotationally buckled with the L-shaped notch; or an external thread is arranged on the outer side surface of the turbulence plate, and an internal thread is arranged in the liquid inlet hole, and the external thread and the internal thread are engaged.
[0017] The L-shaped anti-disengagement part and the L-shaped notch are arranged on the liquid inlet hole and the turbulence plate, the L-shaped anti-disengagement part is L-shaped when viewed in the radial direction, the axial section thereof is connected to or faces the annular step, the axial section is parallel to the annular step, the L-shaped notch is a similar structure, the circumferential section thereof is away from the end surface of the turbulence plate and has a longer length, and the axial section connects the end surface and the circumferential section. The circumferential section of the L-shaped anti-disengagement part can be clamped into the circumferential section of the L-shaped notch, so as to achieve the effect of preventing the turbulence plate from disengaging from the hole. As another feasible scheme, the turbulence plate and the liquid inlet hole can also be connected through threads, so as to reduce the possibility of disengagement.
[0018] In the above-mentioned turbulence component for distributor, the rotation angle of the turbulence hole is greater than 0, the rotation direction of the L-shaped anti-disengagement part buckled with the turbulence plate, and the rotation direction of the external thread are all opposite to the rotation deviation direction of the turbulence hole.
[0019] The rotation force applying part is centrally arranged on the end face away from the L-shaped notch, and is in the shape of a rectangle or a ring.
[0020] The extension direction of the turbulence hole is rotated in the circumferential direction, and the fluid flows axially into the turbulence hole, collides with the side wall of the turbulence hole, and the flow direction is changed. The collision here exerts a force on the turbulence plate, which rotates in the opposite direction of the thread screwing direction, effectively preventing the turbulence plate from rotating in the opposite direction and releasing the anti-disengagement limit. The rotation force applying part on the turbulence plate is used for rotation, which facilitates the cooperation of the related anti-disengagement structure and facilitates the subsequent disassembly of the turbulence plate. Of course, the rotation force applying part has various shapes, and the rectangular or ring shape is preferred.
[0021] In the turbulence assembly for the distributor mentioned above, the distributor comprises an integrated liquid inlet part and a flow distribution part, the liquid inlet hole is formed in the liquid inlet part, and the turbulence plate is detachably arranged in the liquid inlet hole.
[0022] The liquid inlet part of the distributor is used to connect the corresponding pipeline to input the fluid, and the flow distribution part is used to distribute the fluid into multiple paths for output, thereby realizing the distribution of the fluid. The turbulence plate is arranged in the liquid inlet hole and is used to turbulence mix the input fluid to be distributed and reduce the flow rate, thereby ensuring the uniform distribution of the fluid.
[0023] In the turbulence assembly for the distributor mentioned above, the flow distribution part is in the shape of a cone, the liquid inlet part is connected to the small end of the flow distribution part, a plurality of liquid outlet holes are arranged through the flow distribution part between the large end and the small end, and the liquid outlet holes are in communication with the liquid inlet hole.
[0024] The liquid outlet hole extends between the large end and the small end, and the output end of the liquid outlet hole is uniformly arranged on the outer periphery of the large end in the circumferential direction. The outer diameter of the large end is larger, providing space for arranging more liquid outlet holes, and the flow distribution pipe is inserted into the liquid outlet hole.
[0025] In the turbulence assembly for the distributor mentioned above, the liquid outlet hole extends in the direction between the axial direction and the radial direction, the inner end of the liquid outlet hole converges towards the inner end of the liquid inlet hole, the flow distribution part is provided with a flow guide cone, and the liquid outlet holes are uniformly distributed on the periphery of the flow guide cone in the circumferential direction.
[0026] The end face of the large end is a conical face, the liquid outlet hole is perpendicular to the conical face, and the conical face is provided with an axially recessed hollow area at the middle position.
[0027] The inner end of the liquid outlet hole converges to the output end of the liquid inlet hole, the liquid outlet hole extends outward from the convergence point to the large end, each liquid outlet hole forms a shape similar to a horn mouth, a flow guide cone is formed behind the convergence section of the liquid outlet hole for guiding fluid to each liquid outlet hole, and the output end of the liquid outlet hole is arranged on the conical surface at the outer end of the large end.
[0028] Compared with the prior art, the utility model mainly has the following advantages:
[0029] 1. The disturbance assembly is used for conveying the fluid input by the liquid inlet hole to the distribution part after disturbance, the disturbance plate is provided with the disturbance hole in the form of an inclined hole, the disturbance hole extends in the direction between the axial direction and the radial direction, the fluid enters the disturbance hole to change the flow direction, disturbance effect is realized, the fluid mixing is facilitated, and uniform distribution of the distribution part is ensured.
[0030] 2. From the axial direction, the rotation angle greater than 0 means that the fluid rotates circumferentially when flowing through the disturbance hole, and the eccentricity greater than 0 means that the fluid deviates radially outward when flowing through the disturbance hole, which is beneficial to uniform mixing and enhances the disturbance effect, and can also reduce the axial impact force on the downstream.
[0031] 3. The L-shaped anti-disengagement part and the L-shaped notch are arranged on the liquid inlet hole and the disturbance plate, the L-shaped anti-disengagement part can be clamped into the L-shaped notch, and the effect of preventing the disturbance plate from disengaging from the hole is realized. As another feasible scheme, the disturbance plate and the liquid inlet hole can also be connected through threads, reducing the possibility of disengagement.
[0032] 4. The extension direction of the disturbance hole rotates in the circumferential direction, the fluid collides with the side wall of the disturbance hole to generate a disturbing force that rotates the disturbance plate, the direction of the disturbing force is opposite to the direction of the thread screwing into the thread and the direction of the thread screwing into the thread, which can effectively prevent the disturbance plate from rotating in the opposite direction and remove the anti-disengagement limit.
[0033] 5. The inner end of the liquid outlet hole converges to the output end of the liquid inlet hole, the liquid outlet hole extends outward from the convergence point to the large end, the output end of the liquid outlet hole is arranged on the conical surface at the outer end of the large end, the conical surface facilitates the connection of the distribution pipes, and the hollowed-out area is arranged to realize the effects of light weight and reduced material cost. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 is a schematic diagram of the overall structure provided by the utility model;
[0035] Figure 2 is a schematic diagram of the cross section (embodiment 1) provided by the utility model;
[0036] Figure 3This is a schematic diagram of the distribution and extension of the turbulence holes on the turbulence plate provided by this utility model;
[0037] Figure 4 This is a schematic diagram of the structure of the distributor provided by this utility model;
[0038] Figure 5 This is a side view of the spoiler provided by this utility model (Embodiment 2);
[0039] Figure 6 This is a cross-sectional schematic diagram of the L-shaped anti-detachment part on the distributor provided by this utility model cooperating with the L-shaped groove on the spoiler (Example 2).
[0040] In the figure, there are: distributor 1, liquid inlet 2, flow divider 3, flow turbulence assembly 4, flow turbulence plate 5, flow turbulence hole 6, annular step 7, L-shaped anti-detachment part 8, L-shaped groove 9, rotating force application part 10, liquid inlet 11, liquid outlet 12, flow guide cone 13, cone surface 14, and hollowed-out area 15. Detailed Implementation
[0041] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.
[0042] Example 1
[0043] Specific implementation examples Figures 1-3 As shown, the flow disturbance component used in this distributor is disposed between the liquid inlet 2 and the flow distribution section 3 of the distributor 1. The liquid inlet 2 and the flow distribution section 3 are connected. The flow disturbance component 4 includes a flow disturbance plate 5 adapted to the inner diameter of the liquid inlet 2. Several flow disturbance holes 6 are provided through the plate surface of the flow disturbance plate 5. The flow disturbance holes 6 are oblique holes, and their two ends are connected to the liquid inlet 2 and the flow distribution section 3 respectively.
[0044] Specifically, the turbulence component 4 is disposed in the distributor 1, located between the inlet hole 2 and the diversion section 3. It is used to turbulently transport the fluid input from the inlet hole 2 to the diversion section 3. The turbulence component 4 is in the form of a cylindrical turbulence plate 5. The turbulence plate 5 is provided with oblique turbulence holes 6. The turbulence holes 6 are opened between the two end faces of the turbulence plate 5 and extend in the direction between the axial and radial directions. When the fluid enters the turbulence holes 6, the flow direction is changed, thereby achieving the turbulence effect, which is beneficial to the mixing of the fluid and ensures uniform distribution in the diversion section 3.
[0045] like Figure 1 , 2 As shown in Figure 3, the liquid inlet 2 and the baffle 5 are mutually matched circles, and their axial directions are consistent. The baffle holes 6 are evenly distributed circumferentially on the baffle 5. The rotation angle and eccentricity of the baffle holes 6 are both greater than 0. The cross-section of the baffle holes 6 is circular and extends along a straight line.
[0046] Specifically, the inlet hole 2 and the spoiler 5 are circular, the spoiler 5 is equivalent to being radially blocked in the inlet hole 2, and the spoiler holes 6 are uniformly distributed. From the axial direction, the fluid flows through the spoiler holes 6 and is circumferentially rotated and offset, and is radially outwardly offset, which is conducive to uniform mixing, reduces flow rate and impact, and enhances the spoiler effect.
[0047] As shown in Figure 2 , an annular step 7 is arranged on the side wall of the inner end of the inlet hole 2, and the outer periphery of the spoiler 5 abuts against the annular step 7. An external thread (not specifically shown in the figure) is arranged on the outer side of the spoiler 5, and an internal thread (not specifically shown in the figure) is arranged in the inlet hole 2, and the external thread and the internal thread are engaged. The direction in which the external thread is screwed in is opposite to the direction of the rotational offset of the spoiler hole 6; the spoiler 5 is centrally provided with a rotational force applying part 10 on the end face away from the L-shaped notch 9, and the rotational force applying part 10 is annular.
[0048] Specifically, the annular step 7 is used to limit the installation position of the spoiler 5, so as to ensure that the spoiler 5 is stably arranged in the same direction in the inlet hole 2. The spoiler 5 and the inlet hole 2 are connected through threads, which reduces the possibility of disengagement. The extension direction of the spoiler hole 6 is rotated in the circumferential direction, and the fluid flows axially into the spoiler hole 6 and collides with the side wall of the spoiler hole 6 to change the flow direction. The collision here will exert a rotational force on the spoiler 5, and the direction of the force is opposite to the direction in which the external thread is screwed in, which can effectively prevent the spoiler 5 from rotating in the opposite direction and removing the anti-disengagement limit. The rotational force applying part 10 on the spoiler 5 is used for rotation, which facilitates the cooperation of the related anti-disengagement structure and facilitates the subsequent disassembly of the spoiler 5.
[0049] As shown in Figure 1 , 2 , 4, the distributor 1 comprises an inlet part 11 and a flow distribution part 3 which are integrally connected, the inlet part 11 is formed with an inlet hole 2, and the spoiler 5 is detachably arranged in the inlet hole 2. The flow distribution part 3 is conical, the inlet part 11 is connected to the small end of the flow distribution part 3, a plurality of outlet holes 12 are arranged through the flow distribution part 3 between the large end and the small end, and the outlet holes 12 communicate with the inlet hole 2. The outlet holes 12 extend in the direction between the axial direction and the radial direction, the inner end of the outlet holes 12 converges to the inner end of the inlet hole 2, a flow guide cone 13 is arranged in the flow distribution part 3, and the outlet holes 12 are uniformly distributed circumferentially on the periphery of the flow guide cone 13; the end face of the large end is a conical face 14, the outlet holes 12 are perpendicular to the conical face 14, and the conical face 14 is provided with an axially recessed hollow area 15 at the middle position.
[0050] Specifically, the liquid inlet part 11 of the distributor 1 is used to connect the corresponding pipeline to input the fluid, and the liquid distribution part 3 is used to distribute the fluid into multiple paths to achieve the distribution of the fluid. The spoiler 5 is arranged in the liquid inlet hole 2 to mix the input fluid to be distributed and reduce the flow rate to ensure uniform distribution of the fluid. The liquid outlet hole 12 extends between the large end and the small end. The large end has a larger outer diameter to provide space for arranging more liquid outlet holes 12. The liquid outlet hole 12 is arranged in the liquid outlet hole 12. The inner end of the liquid outlet hole 12 converges at the output end of the liquid inlet hole 2. The liquid outlet hole 12 extends outwardly from the convergence point to the large end. Each liquid outlet hole 12 forms a shape similar to a horn mouth. The liquid outlet hole 12 forms a flow cone 13 behind the convergence section to guide the fluid to each liquid outlet hole 12. The output end of the liquid outlet hole 12 is arranged on the conical surface 14 at the outer end of the large end. The conical surface 14 is perpendicular to the outer side wall of the liquid distribution part 3, so that the large end has a protruding shape in the middle, facilitating the connection of each liquid distribution pipe. The hollow area 15 in the middle of the conical surface 14 can realize the effects of light weight and low material cost without affecting the arrangement of the liquid outlet hole 12.
[0051] Specific working principle: The fluid is input from the liquid inlet hole 2. When the fluid passes through the spoiler 5, the fluid flows through each spoiler hole 6. The flow direction changes from axial to combined direction of circumferential rotation and radial outward expansion. Then the fluid with rotation flows into the distribution space between the liquid distribution part 3 and the spoiler 5, and then enters each liquid outlet hole 12 to output to the output end of the liquid distribution pipe.
[0052] Embodiment 2
[0053] The specific working principle of this embodiment is basically the same as that of embodiment 1. The difference lies in the structure for preventing the liquid inlet hole 2 and the spoiler 5 from being separated.
[0054] As shown in Figure 5 , 6 , the step surface of the annular step 7 is circumferentially uniformly distributed with two groups of L-shaped anti-disengagement parts 8. The inner end of the spoiler 5 is provided with an L-shaped slot 9. The L-shaped anti-disengagement part 8 can be rotatably buckled with the L-shaped slot 9. The direction of the L-shaped anti-disengagement part 8 rotating into the L-shaped slot 9 is opposite to the rotation deviation direction of the spoiler hole 6.
[0055] Specifically, the liquid inlet hole 2 and the spoiler 5 are provided with L-shaped anti-disengagement parts 8 and L-shaped slots 9. The L-shaped anti-disengagement part 8 can be buckled into the L-shaped slot 9 to prevent the spoiler 5 from being disengaged from the hole.
[0056] Embodiment 3
[0057] The specific working principle of this embodiment is basically the same as that of embodiment 1. The difference lies in the shape of the spoiler hole 6.
[0058] In the present embodiment, the cross section of the spoiler hole 6 is square, and the whole is a twisted cuboid.
[0059] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.
Claims
1. A spoiler assembly for a dispenser, provided between a liquid inlet hole (2) and a flow distribution portion (3) of the dispenser (1), the liquid inlet hole (2) and the flow distribution portion (3) being in communication, characterized in that, The spoiler assembly (4) comprises a spoiler plate (5) which is adapted to the inner diameter of the liquid inlet hole (2), and a plurality of spoiler holes (6) are arranged through the plate surface of the spoiler plate (5), the spoiler holes (6) are inclined holes, and the two ends are communicated with the liquid inlet hole (2) and the flow distribution part (3) respectively.
2. The spoiler assembly for a dispenser of claim 1, wherein, The liquid inlet hole (2) and the spoiler plate (5) are circular and matched with each other, the axial directions of the liquid inlet hole (2) and the spoiler plate (5) are consistent, and the spoiler holes (6) are uniformly distributed on the spoiler plate (5) in the circumferential direction.
3. A spoiler assembly for a dispenser as defined in claim 2, wherein, The rotation angle of the spoiler hole (6) is greater than 0, and the eccentricity of the spoiler hole (6) is greater than or equal to 0.
4. The spoiler assembly for a dispenser of claim 1, wherein, The cross section of the spoiler hole (6) is one or more of a circle, a triangle and a square; and the spoiler hole (6) extends along a straight line or an arc.
5. The spoiler assembly for a dispenser of claim 1, wherein, An annular step (7) is arranged on the side wall of the inner end of the liquid inlet hole (2), and the outer periphery of the spoiler plate (5) abuts against the annular step (7).
6. A spoiler assembly for a dispenser as defined in claim 5, wherein, The step surface of the annular step (7) and / or the side wall of the liquid inlet hole (2) are uniformly distributed with at least two groups of L-shaped anti-disengagement parts (8), the inner end of the spoiler plate (5) is provided with an L-shaped notch (9), and the L-shaped anti-disengagement part (8) can be rotationally buckled with the L-shaped notch (9); Or an external thread is arranged on the outer side surface of the spoiler plate (5), an internal thread is arranged in the liquid inlet hole (2), and the external thread and the internal thread are engaged.
7. A spoiler assembly for a dispenser as defined in claim 6, wherein The rotation angle of the spoiler hole (6) is greater than 0, the screwing-in direction of the spoiler plate (5) and the L-shaped anti-disengagement part (8) buckling, and the screwing-in direction of the external thread are all opposite to the rotation offset direction of the spoiler hole (6); The spoiler plate (5) is centrally provided with a rotation force applying part (10) on the end surface away from the L-shaped notch (9), and the rotation force applying part (10) is rectangular or annular.
8. A spoiler assembly for a dispenser as claimed in any one of claims 1 to 7, wherein, The distributor (1) comprises an integrated liquid inlet part (11) and flow distribution part (3), the liquid inlet hole (2) is formed in the liquid inlet part (11), and the spoiler plate (5) is detachably arranged in the liquid inlet hole (2).
9. A spoiler assembly for a dispenser as defined in claim 8, wherein, The flow distribution part (3) is conical, the liquid inlet part (11) is connected with the small end of the flow distribution part (3), a plurality of liquid outlet holes (12) are arranged through between the large end and the small end of the flow distribution part (3), and the liquid outlet holes (12) are communicated with the liquid inlet hole (2).
10. A spoiler assembly for a dispenser as defined in claim 9, wherein The liquid outlet holes (12) extend in the direction between the axial direction and the radial direction, the inner ends of the liquid outlet holes (12) converge to the inner end of the liquid inlet hole, the flow distribution part (3) is provided with a flow guide cone (13), and the liquid outlet holes (12) are uniformly distributed on the periphery of the flow guide cone (13). The end surface of the large end is a conical surface (14), the liquid outlet holes (12) are perpendicular to the conical surface (14), and the middle position of the conical surface (14) is provided with an axially recessed hollow area (15).