Device for detecting lead content of lead-acid battery

By designing a lead content detection device for lead-acid batteries, and using a motor-driven fixing frame and crushing components to automatically disassemble lead-acid batteries, the problems of long disassembly time and acidic solution splashing are solved, achieving a fast and safe disassembly process.

CN223883565UActive Publication Date: 2026-02-06SHANDONG ZHONGQING ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520211390.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-02-06
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

In existing technologies, disassembling the casing of waste lead-acid batteries is time-consuming and poses a risk of worker injury from acidic solution splashes.

Method used

Design a lead-acid battery lead content detection device, including a lead-acid battery lead crushing cylinder, a crushing component and a clamping component. The device uses a motor to drive the fixing frame and the crushing component for automatic disassembly, avoiding manual contact.

Benefits of technology

It enables quick disassembly of lead-acid battery casings, avoiding acidic solution splashes and protecting worker safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a lead-acid battery lead content detection device which comprises a lead-acid battery lead crushing cylinder, a movable base is assembled at the bottom end of the lead-acid battery lead crushing cylinder, and a bearing frame is assembled on the outer wall of the lead-acid battery lead crushing cylinder; a crushing assembly is assembled in the lead-acid battery lead crushing barrel, and a top cover is assembled at the top end of the lead-acid battery lead crushing barrel. A motor is assembled at the upper end of the top cover, a rotating hole is formed in the middle section of the top end of the top cover, and an output shaft of the motor is assembled in the rotating hole; a fixing frame is installed at the end of an output shaft of the motor and assembled in the lead-acid battery lead crushing barrel. Clamping assemblies are installed on the inner walls of the two sides of the fixing frame, and battery clamps are installed at the ends of the clamping assemblies. According to the lead content detection device for the lead-acid battery, a worker does not need to be in direct contact with the lead-acid battery in the dismounting process of the device, so that the situation that an acid solution in the lead-acid battery is easily splashed to the body of the worker and hurts the worker is avoided.
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Description

TECHNICAL FIELD

[0001] The patent relates to the field of detection devices, in particular to a lead content detection device for lead-acid batteries. BACKGROUND

[0002] When waste lead-acid batteries are recycled, the lead content in them needs to be accurately measured for the purpose of estimating their value and thus controlling the procurement cost. At present, the lead content of waste lead-acid batteries is measured by disassembling their plastic shells, sorting out the lead metal, lead paste, plastic and sulfuric acid in them, and measuring the lead content of each component to obtain the overall lead content.

[0003] However, the lead-acid batteries need to be manually disassembled by workers when the shells are disassembled, which consumes a lot of time. In addition, the acid solution in the lead-acid batteries can easily splash onto the workers when disassembling, causing harm to the workers. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, the purpose of the patent is to provide a lead content detection device for lead-acid batteries.

[0005] The technical solution adopted by the patent to solve the technical problem is: a lead content detection device for lead-acid batteries, comprising a lead-acid battery lead crushing cylinder, a movable base is assembled at the bottom end of the lead-acid battery lead crushing cylinder, and a bearing frame is assembled on the outer wall of the lead-acid battery lead crushing cylinder.

[0006] A crushing assembly is assembled in the lead-acid battery lead crushing cylinder, and a top cover is assembled at the top end of the lead-acid battery lead crushing cylinder.

[0007] A motor is assembled at the upper end of the top cover, a rotating hole is formed in the middle section of the top end of the top cover, and the output shaft of the motor is assembled in the rotating hole.

[0008] A fixed frame is installed at the end of the motor output shaft, and the fixed frame is assembled in the lead-acid battery lead crushing cylinder.

[0009] Clamping assemblies are installed on the inner walls of the two sides of the fixed frame, and battery clamps are installed at the ends of the clamping assemblies.

[0010] Preferably, a gas cylinder is installed at the top end of the bearing frame, a pneumatic telescopic rod is assembled at the driving end of the gas cylinder, a fixed sleeve is sleeved outside the motor, the fixed sleeve is connected with the pneumatic telescopic rod, a guide hole a is formed at the top end of the bearing frame, a guide hole b is formed at the top end of the top cover, and the end of the pneumatic telescopic rod extends into the lead-acid battery lead crushing cylinder after passing through the guide holes a and b.

[0011] Preferably, the crushing assembly comprises a rotating shaft installed at the bottom end inside the lead-acid battery lead crushing cylinder, a fixed hoop is connected to the outside of the rotating shaft, and stirring vanes are assembled on the outer wall of the fixed hoop.

[0012] Preferably, the clamping assembly comprises a fixed body, a spring and a fixed plate, the spring is assembled between the fixed body and the fixed plate, the side wall of the fixed plate is provided with a support rod on both sides of the spring, and the side wall of the fixed body is provided with an insertion cavity at both ends.

[0013] Preferably, the end of the support rod is provided with a balance plate, and the balance plate is arranged in the insertion cavity.

[0014] Preferably, the top end of the top cover is provided with a feeding hopper, the bottom end of the lead-acid battery lead crushing cylinder is provided with a discharge pipe, and the discharge pipe is provided with a valve.

[0015] Compared with the prior art, the lead-acid battery lead content detection device can replace manual detection of the lead content of the lead-acid battery in the first step, that is, disassembling the shell of the lead-acid battery. By using the device, the time required for disassembling the lead-acid battery can be greatly shortened. In addition, since the device does not need to be directly contacted with the lead-acid battery during disassembly, the acid solution in the lead-acid battery is less likely to splash on the worker, thereby avoiding injury to the worker. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of the utility model;

[0017] Figure 2 It is a fixed frame schematic view of the utility model;

[0018] Figure 3 It is a crushing assembly schematic view of the utility model;

[0019] Figure 4 It is a clamping assembly schematic view of the utility model.

[0020] In the figure: 1 lead-acid battery lead crushing cylinder, 2 movable base, 3 discharge pipe, 4 guide hole b, 5 bearing frame, 6 guide hole a, 7 air cylinder, 8 pneumatic telescopic rod, 9 motor, 10 feeding hopper, 11 top cover, 12 fixed house, 13 support rod, 14 clamping assembly, 141 fixed body, 142 spring, 143 fixed plate, 15 battery clamp, 16 fixed sleeve, 17 rotating shaft, 18 fixed hoop, 19 stirring fan blade, 20 balance cavity, 21 balance plate. DETAILED DESCRIPTION

[0021] The following will be further described in conjunction with specific embodiments of the patent, it should be understood that these embodiments are only used to illustrate the patent and not to limit the scope of the patent. In addition, it should be understood that after reading the content taught by the patent, those skilled in the art can make various modifications or modifications to the patent, and these equivalent forms also fall within the scope defined by the claims attached to the application.

[0022] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 is a schematic diagram of the structure of the patent, a lead content detection device for lead-acid battery, comprising a lead-acid battery lead crushing cylinder 1, the bottom end of the lead-acid battery lead crushing cylinder 1 is equipped with a movable base 2, the outer wall of the lead-acid battery lead crushing cylinder 1 is equipped with a bearing frame 5, the bottom end of the movable base 2 is installed with a drive wheel around, so as to realize the movable function;

[0023] The inside of the lead-acid battery lead crushing cylinder 1 is equipped with a crushing assembly, the top end of the lead-acid battery lead crushing cylinder 1 is equipped with a top cover 11, the bottom end of the lead-acid battery lead crushing cylinder 1 is provided with a motor for driving the crushing assembly to rotate;

[0024] The upper end of the top cover 11 is equipped with a motor 9, the top end of the top cover 11 is provided with a rotating hole, and the output shaft of the motor 9 is equipped in the rotating hole;

[0025] The end of the output shaft of the motor 9 is installed with a fixed frame 12, and the fixed frame 12 is equipped in the lead-acid battery lead crushing cylinder 1, and the fixed frame 12 can be driven to rotate in the lead-acid battery lead crushing cylinder 1 by the motor 9;

[0026] The inner wall of the fixed frame 12 on both sides is installed with a clamping assembly 14, the end of the clamping assembly 14 is installed with a battery clamp 15, and the battery clamp 15 is clamped and fixed by the clamping assembly 14, so as to clamp and fix the electrical equipment to be cleaned.

[0027] The top end of the bearing frame 5 is installed with a gas cylinder 7, the driving end of the gas cylinder 7 is equipped with a pneumatic telescopic rod 8, the outside of the motor 9 is sleeved with a fixed sleeve 16, the fixed sleeve 16 is connected with the pneumatic telescopic rod 8, the pneumatic telescopic rod 8 is driven to stretch and retract by the gas cylinder 7, so as to drive the motor 7 to move up and down in the lead-acid battery lead crushing cylinder 1, the top end of the bearing frame 5 is provided with a guide hole a 6, the top end of the top cover 11 is provided with a guide hole b 4, the guide hole a 6 and the guide hole b 4 are on the same vertical line, and the pneumatic telescopic rod 8 can move in the two guide holes, and the end of the pneumatic telescopic rod 8 extends into the lead-acid battery lead crushing cylinder 1 after passing through the guide hole a 6 and the guide hole b 4.

[0028] The breaking assembly comprises a rotating shaft 17 installed at the bottom end inside the lead-acid battery lead breaking cylinder 1, a fixing hoop 18 is connected to the outer part of the rotating shaft 17, agitating blades 19 are assembled on the outer wall of the fixing hoop 18, the agitating blades 19 are driven to rotate by the rotating shaft 17, and double agitation is realized by the rotating fixing frame 12, so as to clean the electrical equipment.

[0029] The clamping assembly 14 comprises a fixing body 141, a spring 142 and a fixing plate 143, the spring 142 is assembled between the fixing body 141 and the fixing plate 143, the fixing body 141 is connected to the inner wall of the fixing frame 12, the battery clamp 15 is connected to the fixing plate 143, so as to clamp the workpiece by the elasticity of the spring 142, the side wall of the fixing plate 143 is provided with a supporting rod 13 on both sides of the spring 142, the side wall of the fixing body 141 is provided with an insertion cavity 20 at both ends, and the supporting rod 13 is inserted into the insertion cavity 20, so as to move in the insertion cavity 20 and support the clamping assembly 14 laterally.

[0030] The end of the supporting rod 13 is provided with a balance plate 21, the balance plate 21 is arranged in the insertion cavity 20 and moves along the inner wall of the insertion cavity 20, so as to keep the stability of the movement of the supporting rod 13 in the insertion cavity 20.

[0031] The top end of the top cover 11 is provided with a feeding hopper 10, the bottom end of the lead-acid battery lead breaking cylinder 1 is provided with a discharging pipe 3, and the discharging pipe 3 is provided with a valve.

[0032] Working process and principle: in use, first, the lead-acid battery lead breaking cylinder 1 is moved to the designated position and fixed by the movable base 2, then the battery to be broken is clamped between the two battery clamps 15, the fixing frame 12 is moved into the lead-acid battery lead breaking cylinder 1 by driving the pneumatic telescopic rod 8 to move downward by the pneumatic cylinder 7, and the top cover 11 is covered on the lead-acid battery lead breaking cylinder 1, finally the pneumatic motor 9 and the breaking assembly can be used.

[0033] It is obvious for those skilled in the art that the present patent is not limited to the details of the above-mentioned exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present patent. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present patent is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present patent. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0034] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.

Claims

1. A lead content detection device for lead acid battery comprising a lead acid battery lead breaking cylinder (1), characterized in that: The bottom end of the lead acid battery lead crushing cylinder (1) is equipped with a movable base (2), and the outer wall of the lead acid battery lead crushing cylinder (1) is equipped with a bearing frame (5); The inside of the lead acid battery lead crushing cylinder (1) is equipped with a crushing assembly, and the top end of the lead acid battery lead crushing cylinder (1) is equipped with a top cover (11); The upper end of the top cover (11) is equipped with a motor (9), and a rotating hole is formed in the middle section of the top end of the top cover (11), and the output shaft of the motor (9) is equipped in the rotating hole; The end of the output shaft of the motor (9) is provided with a fixing frame (12), and the fixing frame (12) is equipped in the lead acid battery lead crushing cylinder (1); Both sides of the inner wall of the fixing frame (12) are provided with clamping assemblies (14), and the end of the clamping assembly (14) is provided with a battery clamp (15).

2. A lead content detection device for lead-acid batteries according to claim 1, characterized in that: The top end of the bearing frame (5) is provided with a gas cylinder (7), the driving end of the gas cylinder (7) is equipped with a pneumatic telescopic rod (8), the outside of the motor (9) is sleeved with a fixed sleeve (16), the fixed sleeve (16) is connected with the pneumatic telescopic rod (8), the top end of the bearing frame (5) is provided with a guide hole a (6), the top end of the top cover (11) is provided with a guide hole b (4), and the end of the pneumatic telescopic rod (8) extends into the lead acid battery lead crushing cylinder (1) after penetrating through the guide hole a (6) and the guide hole b (4).

3. A lead content detection device for lead-acid batteries according to claim 1, characterized in that: The crushing assembly comprises a rotating shaft (17) installed at the bottom end of the lead acid battery lead crushing cylinder (1), a fixed hoop (18) is connected to the outside of the rotating shaft (17), and an agitating fan blade (19) is arranged on the outer wall of the fixed hoop (18).

4. The lead content detection device for lead-acid batteries of claim 1, wherein: The clamping assembly (14) comprises a fixed body (141), a spring (142) and a fixed plate (143), the spring (142) is arranged between the fixed body (141) and the fixed plate (143), support rods (13) are arranged on both sides of the spring (142) on the side wall of the fixed plate (143), and plug cavities (20) are formed in both ends of the side wall of the fixed body (141).

5. A lead content detection device for a lead-acid battery according to claim 4, characterized in that: The end of the support rod (13) is provided with a balance plate (21), and the balance plate (21) is arranged in the plug cavity (20).

6. A lead content detection device for lead-acid batteries according to claim 1, characterized in that: The top end of the top cover (11) is equipped with a feeding hopper (10), and the bottom end of the lead acid battery lead crushing cylinder (1) is equipped with a discharge pipe (3) on the outer wall, and a valve is arranged on the discharge pipe (3).