Battery box with display module
By adding a display module to the battery box, the battery status and working time can be monitored in real time, solving the problem of the lack of real-time monitoring in traditional battery boxes and improving the operational stability and maintenance efficiency of the equipment.
Patent Information
- Application Number
- CN202423207393.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Traditional external battery boxes lack real-time monitoring and alarm functions, resulting in the inability to provide timely warnings when batteries malfunction, affecting equipment data integrity and production efficiency. Furthermore, poor battery life management increases maintenance complexity and costs.
Design a battery box with a display module, including a battery, protection circuit, button unit, power supply circuit, processor, RTC clock, display unit and A/D converter, to realize the functions of voltmeter, ammeter and timer, and display the battery status and working time in real time.
It enables real-time monitoring and early warning of battery status, reducing equipment downtime due to malfunctions, lowering maintenance costs, and improving production efficiency.
Smart Images

Figure CN223884525U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to numerical control machine tool technical field, concretely related to a battery box with display module. BACKGROUND
[0002] In modern numerical control systems and servo drive systems, in order to ensure the data integrity and continuity of equipment after power failure, often rely on external battery box to maintain the saving of key parameters and position data, especially in the encoder position data of servo motor. When the equipment is powered off, the battery box will provide necessary power supply, ensure that these data can not be lost after power recovery, thereby reducing the debugging and resetting time. However, the traditional external battery box usually does not have real-time display function, so it cannot timely alarm when the battery voltage or current is abnormal.
[0003] Due to the lack of real-time monitoring and feedback mechanism, the operator often can only find that the battery has been depleted or in abnormal state after data loss, or when the equipment fails. This situation not only leads to data loss, but also may cause the equipment to stop for a long time, increase the debugging time and maintenance cost. If the battery has a problem during equipment operation, especially in high-precision and high-demand numerical control machining process, the downtime and equipment recovery process will become more complex, which seriously affects the production efficiency.
[0004] In addition, due to the lack of battery life management and alarm function in the external battery box, it is difficult for the equipment user to estimate the replacement cycle of the battery. With the passage of time, the gradual consumption of battery power may not attract enough attention until the equipment has a serious problem. This not only affects the smooth operation of the production line, but also increases the complexity and cost of equipment maintenance.
[0005] For the problems in the related art, no effective solution has been proposed so far. SUMMARY
[0006] In view of the problems in the related art, the utility model provides a battery box with a display module to overcome the above technical problems existing in the prior art.
[0007] Therefore, the utility model adopts the specific technical scheme as follows:
[0008] A battery box with a display module, comprising: a battery, a protection circuit, a key unit, a power supply circuit, a processor, an RTC clock, a display unit, an A / D converter and an external device.
[0009] The battery output end is connected with one end of the protection circuit, one end of the key unit and one end of the RTC clock respectively, the other end of the protection circuit is connected with the external device, the other end of the key unit is connected with one end of the power supply circuit, the other end of the power supply circuit is connected with one end of the processor, one end of the RTC clock, one end of the display unit and one end of the A / D converter respectively, and the other end of the A / D converter is connected with the protection circuit.
[0010] Further, the processor comprises at least one of a single-chip microcomputer, a micro control unit, a digital signal processor, a field programmable gate array and a complex programmable logic device.
[0011] Further, the display unit comprises at least one of an LED, an OLED, an LCD, a VFD and a buzzer.
[0012] Further, the external device is a servo driver, a motor encoder or a numerical control system.
[0013] Further, the key unit is a self-locking switch or a self-recovery switch.
[0014] Further, the battery is a lithium battery or a dry battery.
[0015] The battery box with the display module has the advantages that the ordinary battery box is provided with the display unit, functions such as a voltmeter, an ammeter, a power meter and a timer can be realized, the use time, the voltage and the current of the battery can be displayed in real time, the working state of the battery can be judged, the working state of the numerical control system connected with the battery box or the working state of the servo motor encoder connected with the battery box can be judged, the working state of the numerical control system and the encoder of the battery can be monitored in real time, a basis for maintenance of the equipment can be provided, and equipment failure can be predicted. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.
[0017] Figure 1 It is a circuit principle block diagram of a battery box with a display module according to the embodiments of the present application.
[0018] In the drawings:
[0019] 1, battery; 2, protection circuit; 3, key unit; 4, power supply circuit; 5, processor; 6, RTC clock; 7, display unit; 8, A / D converter; 9, external device. DETAILED DESCRIPTION
[0020] To further illustrate the embodiments, the utility model provides with the drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate the related description of the specification to explain the operation principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the drawing are not drawn according to scale, and similar component symbols are usually used to indicate similar components.
[0021] According to the embodiment of the utility model, a battery box with display module is provided.
[0022] The utility model will be further illustrated by combining with the drawings and specific embodiment, as Figure 1 The battery box with display module according to the embodiment of the utility model, as shown in the drawings, comprises: battery 1, protection circuit 2, key unit 3, power supply circuit 4, processor 5, RTC clock 6, display unit 7, A / D converter 8 and external device 9.
[0023] Among them, the output end of battery 1 is connected with one end of protection circuit 2, one end of key unit 3 and one end of RTC clock 6 respectively, the other end of protection circuit 2 is connected with external device 9, the other end of key unit 3 is connected with one end of power supply circuit 4, the other end of power supply circuit 4 is connected with one end of processor 5, one end of RTC clock 6, one end of display unit 7 and one end of A / D converter 8 respectively, the other end of A / D converter 8 is connected with protection circuit 2.
[0024] In one embodiment, processor 5 includes at least one of single-chip microcomputer, micro control unit, digital signal processor, field programmable gate array and complex programmable logic device.
[0025] In one embodiment, display unit 7 includes at least one of LED, OLED, LCD, VFD and buzzer.
[0026] In one embodiment, external device 9 is servo driver, motor encoder or numerical control system.
[0027] In one embodiment, key unit 3 is self-locking switch or self-recovery switch.
[0028] In one embodiment, battery 1 is lithium battery or dry battery.
[0029] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process is explained in detail as follows.
[0030] In practical application, the battery 1 is connected to the external device 9, such as an external servo driver and a motor encoder or a numerical control system, through the protection circuit 2 to provide working voltage for the encoder or the numerical control system, so that the encoder can memorize the current coordinate data, and the voltage and current of the servo driver are converted by the A / D converter 8 to the processor 5, so that the processor 5 knows the current voltage and current. One way of the battery 1 is connected to the RTC clock 6 and the processor 5, and the processor 5 knows the working time of the battery 1 through operation. One way of the battery 1 is connected to the key unit 3, and the key unit 3 supplies power to the power supply circuit 4, and the power supply circuit 4 converts the working voltage required by the processor 5, the display unit 7, the RTC clock 6 and the A / D converter 8 to supply power to the above units. The display unit 7 is connected to the processor 5, and the current battery 1 voltage, current, power consumption, battery usage time, encoder working state and other information after operation of the processor 5 are displayed on the display unit 7.
[0031] In addition, the processor 5 is at least one of a single-chip microcomputer, an MCU, a DSP, an FPGA and a CPLD. The RTC clock 6 records the usage time of the battery, and the external RTC can be cancelled if the processor has an RTC module. The A / D converter 8 converts the analog voltage and current into digital quantity, and the external A / D conversion can be cancelled if the processor has an A / D conversion module. The display unit 7 indicates the battery voltage, current, usage time and other information, which can be LED, OLED, LCD, VFD, buzzer and the like. The battery 1 supplies power to the external servo driver, motor encoder and entire monitoring circuit, which can be dry batteries or lithium batteries. The power of the battery 1 supplies power to the entire monitoring circuit through the key unit 3, and the key unit 3 can be a self-locking switch or a self-recovery switch. The protection circuit 2 protects the battery from damage, self-ignition and the like caused by external encoder overload, short circuit and the like, and can be omitted, but the safety cannot be fully guaranteed.
[0032] In summary, by means of the above technical scheme of the utility model, the display unit is added to the ordinary battery box with the installed battery, the functions of a voltmeter, an ammeter, a power meter and a timer can be realized, the usage time of the battery, the voltage of the battery, the current of the battery and other data can be displayed in real time, so as to judge the working state of the battery, the working state of the numerical control system connected to the battery box or the working state of the servo motor encoder connected to the battery box, and the working state of the battery load numerical control system and the encoder can be monitored in real time, which provides a basis for maintenance of the equipment and can also predict equipment failure.
[0033] In the utility model, unless another definite provision and limitation, the term "installation", "arrangement", "connection", "fixation", "screw connection" and so on term should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication or the interaction relationship of two elements inside two elements, unless another definite limitation, for the ordinary skill in the art, can understand the specific meaning of the above-mentioned term in the utility model according to the specific situation.
[0034] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A battery case with a display module, characterized in that, include: Battery (1), protection circuit (2), button unit (3), power supply circuit (4), processor (5), RTC clock (6), display unit (7), A / D converter (8) and external devices (9); The output terminal of the battery (1) is connected to one end of the protection circuit (2), one end of the button unit (3) and one end of the RTC clock (6), respectively. The other end of the protection circuit (2) is connected to the external device (9). The other end of the button unit (3) is connected to one end of the power circuit (4). The other end of the power circuit (4) is connected to one end of the processor (5), one end of the RTC clock (6), one end of the display unit (7) and one end of the A / D converter (8), respectively. The other end of the A / D converter (8) is connected to the protection circuit (2).
2. A battery case with a display module according to claim 1, characterized in that, The processor (5) includes at least one of a single-chip microcomputer, a microcontroller, a digital signal processor, a field-programmable gate array, and a complex programmable logic device.
3. A battery case with a display module according to claim 1, characterized in that, The display unit (7) includes at least one of LED, OLED, LCD, VFD and buzzer.
4. A battery case with a display module according to claim 1, characterized in that, The external device (9) is a servo driver, motor encoder or CNC system.
5. A battery case with a display module according to claim 1, characterized in that, The button unit (3) is a self-locking switch or a self-resetting switch.
6. A battery case with a display module according to claim 1, characterized in that, The battery (1) is a lithium battery or a dry cell battery.