Magnetic clamp control circuit and imaging detection aperture equipment

By designing a magnetic clamp control circuit and adopting independent power supply and voltage regulation, the problem of easy damage to magnetic clamps was solved, thereby improving the reliability and economy of the equipment, reducing maintenance costs, and ensuring the accuracy and safety of testing.

CN223885116UActive Publication Date: 2026-02-06ZHANGJIAGANG JUNMA STEEL CORD CO LTD
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Patent Information

Application Number
CN202423317783.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-06
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The magnetic clamp control circuit of existing imaging aperture detection equipment is prone to damage, resulting in high equipment maintenance costs and affecting production efficiency. Furthermore, it is difficult to procure imported equipment parts.

Method used

Design a magnetic clamp control circuit, including a power supply circuit unit, a control circuit unit, and a load circuit unit. Through reasonable power conversion, voltage regulation, and control, and by using an independent switching power supply and a DC-DC step-down module, achieve precise control and isolated power supply for the magnetic coil.

Benefits of technology

It improves the reliability and economy of the equipment, reduces maintenance costs, ensures that the equipment can perform testing work normally and accurately, and improves the convenience and safety of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electronic circuits, in particular to a magnetic clamp control circuit and imaging detection aperture equipment, the magnetic clamp control circuit comprises a power supply circuit unit, a control circuit unit and a load circuit unit, the power supply circuit unit comprises a first switch, a switching power supply and a DC-DC voltage reduction module, the control circuit unit comprises an adjustable potentiometer and a knob switch, and the load circuit unit comprises a magnetic coil. According to the magnetic clamp control circuit of the utility model, through reasonable power supply conversion, voltage regulation and control design, the reliability and economical efficiency of imaging detection aperture equipment are effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electronic circuit technical field, concretely relates to a magnetic clamp control circuit and imaging detection aperture equipment. BACKGROUND

[0002] In industrial production, imaging detection aperture equipment is crucial to ensure product quality, especially in detecting the die aperture and angle of wire drawing. The imported equipment CU-10 is a commonly used high-precision detection tool in this field, and its magnetic clamp, as a key component affecting detection accuracy, has serious technical defects during equipment operation. The original design of the magnetic clamp control circuit of CU-10 is to transmit the upper magnetic switch signal to the mainboard single-chip microcomputer, which then drives the chip NJM3717FM2 to supply power to the voltage coil to fix the magnetic die. However, in actual use, the magnetic coil is prone to ground problems, which can cause the driving chip to short circuit and break down instantly. Once this happens, the power supply will also be damaged, causing the entire equipment to malfunction.

[0003] Due to the high price of the equipment and the difficulty in purchasing its spare parts, especially in the case of frequent work and easy damage of the magnetic clamp, equipment maintenance faces great challenges. Each time the magnetic clamp is damaged, the mainboard, power supply, coil, and other key components need to be replaced, which makes the maintenance cost very high and seriously affects the production efficiency and economic benefits of the enterprise. SUMMARY

[0004] Based on the technical problems existing in the prior art, the utility model provides a magnetic clamp control circuit that improves the reliability and economy of imaging detection aperture equipment through reasonable power conversion, voltage regulation, and control design.

[0005] The utility model solves the technical problems by adopting the following technical scheme: a magnetic clamp control circuit is provided, which includes a power supply circuit unit, a control circuit unit, and a load circuit unit. The power supply circuit unit includes a first switch, a switching power supply, and a DC-DC step-down module. The control circuit unit includes an adjustable potentiometer and a knob switch. The load circuit unit includes a magnetic coil.

[0006] Further, the output end of the power supply circuit unit is electrically connected to the input end of the control circuit unit.

[0007] Further, the output end of the control circuit unit is electrically connected to the input end of the load circuit unit.

[0008] Further, the output end of the first switch is electrically connected to the input end of the switching power supply.

[0009] Further, the first switch is located on an AC 220V input line, and the first switch functions as a power supply master switch.

[0010] Further, an output end of the switching power supply is electrically connected with an input end of the DC-DC voltage reduction module.

[0011] Further, the adjustable potentiometer is electrically connected with the DC-DC voltage reduction module, and the adjustable potentiometer is used for accurately adjusting an output voltage.

[0012] Further, the knob switch is electrically connected with the DC-DC voltage reduction module.

[0013] Further, a load of the magnetic coil is 120Ω, and the magnetic field is generated by electrifying the magnetic coil to fix the magnetic mold.

[0014] To achieve the above object, the utility model adopts the technical scheme of providing a sputum suction machine, the magnetic clamp control circuit is provided by any one of the above schemes.

[0015] The utility model discloses a magnetic clamp control circuit and imaging detection aperture equipment, and the magnetic clamp control circuit includes power supply circuit unit, control circuit unit and load circuit unit, the power supply circuit unit includes first switch, switching power supply and DC-DC voltage reduction module, the control circuit unit includes adjustable potentiometer and knob switch, and the load circuit unit includes magnetic coil. BRIEF DESCRIPTION OF DRAWINGS

[0016] The utility model will be further described below in connection with the drawings and examples.

[0017] Figure 1 It is the module diagram of the magnetic clamp control circuit provided by the utility model,

[0018] Figure 2 It is the circuit diagram of the magnetic clamp control circuit provided by the utility model.

[0019] The names of the parts and their numbers in the figure are as follows:

[0020] The magnetic clamp control circuit 100;

[0021] The power supply circuit unit 1, the first switch 11, the switching power supply 12, and the DC-DC step-down module 13;

[0022] The control circuit unit 2, the adjustable potentiometer 21, and the knob switch 22;

[0023] The load circuit unit 3 and the magnetic coil 31. DETAILED DESCRIPTION

[0024] In order to make the technical problems, technical solutions, and beneficial effects of the present application clearer, the present application will be described in detail in conjunction with the accompanying drawings. The figure is a simplified schematic diagram, and only illustrates the basic concept of the present application in a schematic manner, so it only shows the relevant components of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0025] As shown in Figure 1 The present embodiment provides a magnetic clamp control circuit 100, which includes a power supply circuit unit 1, a control circuit unit 2, and a load circuit unit 3.

[0026] In some embodiments, the output end of the power supply circuit unit 1 is electrically connected to the input end of the control circuit unit 2, and the output end of the control circuit unit 2 is electrically connected to the input end of the load circuit unit 3. Among them, the power supply circuit unit 1 is used to provide stable and adaptive power for the magnetic clamp control circuit through reasonable voltage conversion and adjustment, to ensure the normal operation of the equipment and realize precise control. The control circuit unit 2 is used to realize precise control of the magnetic coil voltage and power on-off, so as to meet the operation requirements of the imaging detection aperture equipment in different working scenarios, and improve the operation convenience and safety of the equipment. The load circuit unit 3 is used to fix the magnetic mold by generating a magnetic field, so as to ensure that the imaging detection aperture equipment can normally and accurately perform detection work.

[0027] As shown in Figure 2As shown, in some embodiments, the power supply circuit unit 1 includes a first switch 11, a switching power supply 12 and a DC-DC step-down module 13. The output of the first switch 11 is electrically connected to the input of the switching power supply 12, and the output of the switching power supply 12 is electrically connected to the input of the DC-DC step-down module 13. The first switch 11 is located on the AC 220V input line, and the first switch 11 functions as a power supply master switch. When the first switch 11 is closed, the AC 220V power supply can enter the subsequent switching power supply 12 for conversion, thereby powering the entire circuit; when the first switch 11 is open, the entire circuit will be powered off, and no current will pass through the subsequent electronic components. The first switch 11 is very important when the equipment is maintained, repaired or not used for a long time. By opening the first switch 11, the safety of the operator during operation can be ensured, and accidental electric shock and other situations can be prevented. At the same time, unnecessary power consumption of the equipment in the non-working state can also be avoided. The switching power supply 12 converts the input AC 220V alternating current into DC 24V direct current, as most of the electronic components in the subsequent circuit require direct current to work normally. As an example, the DC-DC step-down module 13 and the load circuit unit 3 require stable direct current power. The DC-DC step-down module 13 is used for voltage regulation. The DC 24V output from the switching power supply 12 enters the DC-DC step-down module 13, which can adjust the output voltage within the range of 0-24V. By adjusting the voltage, the current supplied to the load circuit unit 3 can be accurately controlled, and the magnetic attraction generated by the load circuit unit 3 can be adjusted. Since in actual operation, it may be necessary to adjust the magnetic attraction of the load circuit unit 3 according to different detection requirements and die types, the DC-DC step-down module 13 provides the ability to flexibly adjust, so that the equipment can adapt to various working scenarios.

[0028] In some embodiments, the control circuit unit 2 includes an adjustable potentiometer 21 and a knob switch 22. The adjustable potentiometer 21 is electrically connected to the DC-DC step-down module 13. The adjustable potentiometer 21 is used to accurately adjust the output voltage, so that the voltage supplied to the load circuit unit 3 can be fine-tuned according to actual needs. The knob switch 22 is electrically connected to the DC-DC step-down module 13, and the knob switch 22 is used to control the on-off of the magnetic coil power supply. When the knob switch 22 is closed, current can pass through the load circuit unit 3, causing it to generate a magnetic field; when the knob switch 22 is open, the load circuit unit 3 is powered off and the magnetic field disappears.

[0029] In some embodiments, the load circuit unit 3 includes a magnetic coil 31, and the load of the magnetic coil 31 is 120Ω. The magnetic coil 31 is a key component of the imaging detection aperture equipment magnetic clamp, and a magnetic field is generated by energizing the magnetic coil to fix the magnetic die.

[0030] The utility model discloses a magnetic clamp control circuit 100 including power supply circuit unit 1, control circuit unit 2 and load circuit unit 3, power supply circuit unit 1 includes first switch 11, switching power supply 12 and DC-DC step-down module 13, control circuit unit 2 includes adjustable potentiometer 21 and knob switch 22, and load circuit unit 3 includes magnetic coil 31, power supply circuit unit 1 is used to provide stable, adaptive electric energy for magnetic clamp control circuit 100 through reasonable voltage conversion and adjustment, control circuit unit 2 is used to realize the accurate control to magnetic coil voltage and power on-off, improves the operation convenience and safety of equipment, load circuit unit 3 is used to fix the magnetic mould through the magnetic field generation to the guarantee imaging detection aperture equipment can normally, accurately detect work, and magnetic coil 31 power supply adopts independent AC220V input output DC24V, 100W switching power supply 12, and then the magnetic attraction of DC-DC step-down module 13 is adjusted, and the power on-off of magnetic coil 31 is controlled through knob switch 22, through with the original equipment power supply complete isolation, avoids the coil damage influence host computer normal work, the utility model discloses a magnetic clamp control circuit 100 through independent power supply and isolation design, greatly reduces the maintenance cost, improves the reliability and economy of equipment, the utility model is applied to the magnetic clamp control in imaging detection aperture equipment, through the accurate control of the current and magnetic field of magnetic coil, can realize the detection and fixed of wire drawing mould aperture and angle, through reasonable power conversion, voltage regulation and control design, effectively solve the reliability and maintenance cost problem of magnetic clamp control circuit.

[0031] The utility model embodiment further provides an imaging detection aperture equipment, and the imaging detection aperture equipment includes the magnetic clamp control circuit provided in any of the above embodiments. Since the imaging detection aperture equipment has all the technical features of the magnetic clamp control circuit provided in any of the above embodiments, it has the same technical effects as the magnetic clamp control circuit.

[0032] In the description of the utility model, it is explained that, unless otherwise explicitly defined and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, can be detachable connection or integrated connection, can be mechanical connection, can be direct connection or indirect connection through intermediate medium, can be the communication inside two elements or the interaction relationship of two elements. For ordinary skilled in the art, the above-mentioned terms can be understood according to the specific meaning of the utility model.

[0033] It should be understood that the terms "length", "width", "upper", "lower", "front and back", "left and right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0034] The above is according to the ideal embodiment of the present application, through the above description, the related staff can make various changes and modifications without deviating from the scope of the present application. The technical scope of the present application is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. A magnetic clamp control circuit, characterized by: The application relates to a magnetic clamp control circuit, which comprises a power circuit unit, a control circuit unit and a load circuit unit, the power circuit unit comprises a first switch, a switching power supply and a DC-DC voltage reduction module, the control circuit unit comprises an adjustable potentiometer and a knob switch, and the load circuit unit comprises a magnetic coil.

2. The magnetic clamp control circuit of claim 1, wherein: The output end of the power circuit unit is electrically connected with the input end of the control circuit unit.

3. The magnetic clamp control circuit of claim 1, wherein: The output end of the control circuit unit is electrically connected with the input end of the load circuit unit.

4. The magnetic clamp control circuit of claim 1, wherein: The output end of the first switch is electrically connected with the input end of the switching power supply.

5. The magnetic clamp control circuit of claim 1, wherein: The first switch is arranged on an AC 220V input line, and the first switch functions as a power supply master switch.

6. The magnetic clamp control circuit of claim 1, wherein: The output end of the switching power supply is electrically connected with the input end of the DC-DC voltage reduction module.

7. The magnetic clamp control circuit of claim 1, wherein: The adjustable potentiometer is electrically connected with the DC-DC voltage reduction module, and the adjustable potentiometer is used for accurately adjusting an output voltage.

8. The magnetic clamp control circuit of claim 1, wherein: The knob switch is electrically connected with the DC-DC voltage reduction module.

9. The magnetic clamp control circuit of claim 1, wherein: The load of the magnetic coil is 120 omega, and a magnetic field is generated by electrifying the magnetic coil to fix a magnetic mold.

10. An imaging detection aperture device, characterized by: The imaging detection aperture device comprises the magnetic clamp control circuit according to any one of claims 1-9.