Mounting box for smelting data acquisition module
By setting a shielding layer and a reinforcing mechanism inside the smelting data acquisition module mounting box, the problems of electromagnetic interference and data instability in complex environments were solved, achieving stable operation and long service life of the equipment and reducing maintenance costs.
Patent Information
- Application Number
- CN202520241489.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-17
AI Technical Summary
The data acquisition box for smelting is unstable under electromagnetic interference and complex environments, and is also susceptible to high temperature, dust and corrosion, resulting in poor equipment stability and reliability.
The shielding layer is fixedly connected to the mounting box. The inner side of the shielding layer is equipped with a reinforcing mechanism. It is made of metal and coated with insulating and anti-corrosion coatings. The shielding layer is designed in a spherical shape to enhance electromagnetic shielding and mechanical strength. The movable door facilitates operation.
It effectively shields electromagnetic interference, improves the accuracy and stability of data acquisition, extends equipment life, reduces maintenance frequency, and adapts to complex smelting environments.
Smart Images

Figure CN223885535U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to data acquisition installation box technical field, specifically, relate to a smelting data acquisition module installation box. BACKGROUND
[0002] In the metal smelting production process, smelting data acquisition box is a kind of key equipment, mainly for real-time acquisition, storage and transmission various production data, to support production monitoring, data analysis and decision optimization.The equipment is usually installed in the key position of smelting production line, can collect temperature, pressure, flow, composition and other production parameters.Through sensor, communication interface and data processing module, smelting data acquisition box converts the analog signal collected into digital signal, and it is transmitted to central control system or data server.
[0003] However, in the prior art, smelting data acquisition box often faces the problem of electromagnetic interference.This interference can come from high-voltage equipment, high-frequency electromagnetic field or other electrical equipment in smelting field, resulting in error or instability of the data collected.In addition, the high temperature, dust and corrosion of smelting environment also put higher requirements on the stability and reliability of data acquisition box. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a smelting data acquisition module installation box, which can avoid the problem of electromagnetic interference during use, improve the strength of the shielding layer, avoid damage to the shielding layer during use, and improve the service life of the shielding layer.
[0005] The utility model is implemented as follows:
[0006] The utility model provides a smelting data acquisition module installation box, which includes installation box body and shielding layer, the shielding layer is located in the inside of installation box body, is used for further shielding the interference of installation box body, the shielding layer is fixedly connected with installation box body, the inside wall of shielding layer is fixedly connected with reinforcing mechanism, and the reinforcing mechanism is used for strengthening the strength of shielding layer, and the position that the shielding layer is opened is provided with movable door corresponding to installation box body, and the movable door is used for facilitating the operation of installation box body.
[0007] On the basis of the above technical scheme, the smelting data acquisition module installation box of the utility model can also be improved as follows:
[0008] Among them, the shielding layer and the four around installation box body are fixedly connected by welding.
[0009] Further, the shielding layer and the reinforcing mechanism are spherical.
[0010] Further, the diameter of the shielding layer and the reinforcing mechanism is greater than the length of the maximum diagonal of the mounting box body.
[0011] Further, the reinforcing mechanism is a steel structure, which is welded with the shielding layer.
[0012] Further, the movable door is movably connected with the shielding layer through a hinge, and a locking device is arranged on the movable door to fix the movable door when it is closed.
[0013] Further, the inner surface of the shielding layer is coated with an insulating coating, and the thickness of the insulating coating is 0.5mm-2mm.
[0014] Further, the outer surface of the shielding layer (2) is provided with a corrosion-resistant coating, and the thickness of the corrosion-resistant coating is 0.1mm-0.5mm.
[0015] Further, the diameter of the reinforcing mechanism is 2mm-10mm, and the spacing between the steel bars is 1cm-5cm, and the steel bars are formed into a spherical structure by welding or binding.
[0016] Further, the shielding layer is made of a metal material, and the metal material is selected from at least one of copper, aluminum, iron or an alloy thereof.
[0017] Further, the diameter of the shielding layer is 10cm-30cm.
[0018] Compared with the prior art, the smelting data acquisition module mounting box provided by the utility model has the beneficial effects that:
[0019] The shielding layer is located inside the mounting box, can effectively block external electromagnetic interference, and protects the normal operation of the data acquisition module. The shielding layer is made of metal material and is fixedly connected with the mounting box through welding, further enhances the shielding effect, and ensures the accuracy and stability of data acquisition.
[0020] The reinforcing mechanism on the inner side of the shielding layer adopts a steel structure and forms a spherical design. This structure not only enhances the strength of the shielding layer, but also effectively disperses external impact force, prevents damage caused by collision or extrusion, and prolongs the service life of the equipment.
[0021] The diameter of the shielding layer and the reinforcing mechanism is greater than the maximum diagonal of the mounting box body, so that the mounting box body is completely wrapped, and all-round protection is provided. At the same time, the spherical structure has the smallest surface area under the same volume, so that the space can be maximized, and the complex installation environment can be adapted.
[0022] An active door is arranged on the shielding layer corresponding to the position of the opening of the mounting box, the active door is connected through a hinge and is equipped with a locking device.
[0023] The inner surface of the shielding layer is coated with an insulating coating to prevent internal short circuit, and the outer surface is provided with a corrosion-resistant coating to resist corrosive gases and liquids in the smelting environment, ensuring long-term stable operation of the equipment under harsh conditions such as high temperature, high humidity and strong corrosion.
[0024] The reinforcing mechanism of the steel structure is fixed inside the shielding layer by welding or binding, and the diameter and spacing of the steel bars are optimized to further improve the overall structural strength and stability, ensuring good performance of the equipment during long-term operation.
[0025] Through optimization of structure design and material selection, the mounting box of the present application can operate stably for a long time under complex working conditions, reducing the maintenance frequency caused by electromagnetic interference or mechanical damage and reducing the maintenance cost.
[0026] In summary, the smelting data acquisition module mounting box of the present application has significant advantages in electromagnetic shielding, structural strength, operation convenience and environmental adaptability, and can effectively improve the application effect of the data acquisition module in the smelting industry, and has high practical value and market prospect. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the description of the embodiments of the present application. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0028] Figure 1 It is a schematic view of a smelting data acquisition module mounting box.
[0029] Figure 2 It is a schematic view of a reinforcing mechanism of a smelting data acquisition module mounting box.
[0030] In the drawings, the components represented by each reference numeral are listed as follows:
[0031] 1, mounting box body; 2, shielding layer; 3, reinforcing mechanism; 4, active door. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical scheme and advantages of the utility model clearer, the technical scheme in the utility model embodiment will be clearly and completely described below in combination with the drawings in the utility model embodiment.
[0033] As shown in Figure 1 , Figure 2 the first embodiment of the smelting data acquisition module installation box provided by the utility model, in the embodiment, including installation box body 1 and shielding layer 2, shielding layer 2 is located inside installation box body 1, for further shielding the interference of installation box body 1, shielding layer 2 and installation box body 1 are fixedly connected, the inner side wall of shielding layer 2 is fixedly connected with reinforcing mechanism 3, reinforcing mechanism 3 is used for strengthening the strength of shielding layer 2, the position corresponding to the opening of installation box body 1 on shielding layer 2 is provided with swing door 4, swing door 4 is used for conveniently operating installation box body 1.
[0034] In the above technical scheme, shielding layer 2 and installation box body 1 are fixedly connected through welding around.
[0035] Further, in the above technical scheme, shielding layer 2 and reinforcing mechanism 3 are spherical.
[0036] Further, in the above technical scheme, the diameter of shielding layer 2 and reinforcing mechanism 3 is greater than the length of the maximum diagonal line of installation box body 1.
[0037] Further, in the above technical scheme, reinforcing mechanism 3 is a reinforcing structure and is welded with shielding layer 2.
[0038] Further, in the above technical scheme, swing door 4 is movably connected with shielding layer 2 through a hinge, and a locking device is arranged on swing door 4 and used for fixing swing door 4 when swing door 4 is closed.
[0039] Further, in the above technical scheme, the inner surface of shielding layer 2 is coated with an insulating coating, and the thickness of the insulating coating is 0.5mm - 2mm.
[0040] Further, in the above technical scheme, the outer surface of shielding layer (2) is provided with a corrosion-resistant coating, and the thickness of the corrosion-resistant coating is 0.1mm - 0.5mm.
[0041] Further, in the above technical scheme, the diameter of the reinforcing steel is 2mm - 10mm, the spacing between the reinforcing steels is 1cm - 5cm, and the reinforcing steels form a spherical structure through welding or binding.
[0042] Further, in the above technical scheme, shielding layer 2 is made of a metal material, and the metal material is selected from at least one of copper, aluminum, iron or an alloy thereof.
[0043] Further, in the above technical solution, the diameter of the shielding layer 2 is 10cm - 30cm.
[0044] Specifically, the principle of the utility model is:
[0045] The electromagnetic shielding is to block the external electromagnetic field into the installation box through the shielding layer, so as to protect the data acquisition module from electromagnetic interference. The shielding layer adopts metal material (such as copper, aluminum, iron or its alloy) with good conductivity, uses the conductivity of metal to make the electromagnetic wave generate eddy current on the metal surface, thereby reflecting and absorbing electromagnetic energy. The specific principle is as follows: when the electromagnetic wave encounters the metal shielding layer, part of the electromagnetic wave will be reflected, and the reflection amount depends on the conductivity and thickness of the shielding layer; the eddy current in the shielding layer will convert part of the electromagnetic energy into heat energy, thereby realizing the absorption of electromagnetic wave; the insulating coating between the shielding layer and the installation box body further enhances the shielding effect, prevents the shielding layer from forming electrical contact with the installation box, and avoids electromagnetic leakage. Through the above principle, the shielding layer can effectively block the external electromagnetic interference, and ensure the stable operation of the data acquisition module in the complex electromagnetic environment.
[0046] The utility model discloses through optimizing the structure design of shielding layer and reinforcing mechanism, improve the mechanical strength and anti -impact performance of installation box. The specific principle is as follows: shielding layer and reinforcing mechanism adopt spherical design, and spherical structure has uniform stress distribution, can effectively disperse external impact force, reduces local stress concentration. Under the same material and thickness, spherical structure has higher compressive strength than other shapes;The reinforcing mechanism is composed of reinforcing steel bars, and the diameter and spacing of the reinforcing steel bars are optimized and designed, and is fixed in the inner side of the shielding layer by welding or binding. The reinforcing steel bar structure can provide additional support to prevent the shielding layer from deforming or being damaged when subjected to external force;The shielding layer and the installation box body are fixedly connected by welding, and this connection mode ensures the close combination between the two, enhances the stability of the overall structure, and prevents loosening caused by vibration or impact. Through the above structure mechanics principle, the installation box can maintain good mechanical properties in the complex industrial environment, and effectively protect the internal data acquisition module.
Claims
1. A smelter data acquisition module mounting box, characterized by, The installation box body (1) and the shielding layer (2) are included, the shielding layer (2) is located inside the installation box body (1), and the interference of the installation box body (1) is further shielded, the shielding layer (2) is fixedly connected with the installation box body (1), the inner side wall of the shielding layer (2) is fixedly connected with a reinforcing mechanism (3), the reinforcing mechanism (3) is used for strengthening the strength of the shielding layer (2), and the shielding layer (2) is provided with a movable door (4) corresponding to the position of the opening of the installation box body (1), and the movable door (4) is used for facilitating the operation of the installation box body (1).
2. A smelting data acquisition module mounting box according to claim 1, characterized in that, The shielding layer (2) and the installation box body (1) are fixedly connected by welding.
3. A smelting data acquisition module mounting box according to claim 2, characterised in that, The shielding layer (2) and the reinforcing mechanism (3) are spherical.
4. A smelting data acquisition module mounting box according to claim 3, characterised in that, The diameter of the shielding layer (2) and the reinforcing mechanism (3) is greater than the length of the maximum diagonal line of the installation box body (1).
5. A smelting data acquisition module mounting box according to claim 4, characterised in that, The reinforcing mechanism (3) is a steel structure, which is welded with the shielding layer (2).
6. A smelting data acquisition module mounting box according to claim 5, characterised in that, The movable door (4) is movably connected with the shielding layer (2) through a hinge, and the movable door (4) is provided with a locking device for fixing the movable door (4) when closed.
7. A smelting data acquisition module mounting box according to claim 6, characterised in that, The inner surface of the shielding layer (2) is coated with an insulating coating, and the thickness of the insulating coating is 0.5mm - 2mm.
8. A smelting data acquisition module mounting box according to claim 7, characterised in that, The outer surface of the shielding layer (2) is provided with a corrosion-resistant coating, and the thickness of the corrosion-resistant coating is 0.1mm - 0.5mm.
9. A smelting data acquisition module mounting box according to claim 8, characterised in that, The diameter of the reinforcing steel of the reinforcing mechanism (3) is 2mm - 10mm, the spacing between the reinforcing steels is 1cm - 5cm, and the reinforcing steels are welded or tied to form a spherical structure.
10. A smelting data acquisition module mounting box according to claim 9, wherein, The shielding layer (2) is made of a metal material, and the metal material is selected from at least one of copper, aluminum, iron or an alloy thereof.