Corn straw pulverizer for oyster mushroom planting

By installing a spraying mechanism in the straw crusher, the problem of not being able to add auxiliary materials when crushing corn straw in the existing technology is solved, and the processing efficiency and uniformity are improved while sterilization and nutrient provision are achieved.

CN223885769UActive Publication Date: 2026-02-10EASTERN GANSU UNIVERSITY
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Patent Information

Application Number
CN202520166647.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-02-10
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing straw crushers cannot add auxiliary materials while crushing corn stalks, resulting in a cumbersome processing procedure and affecting the efficiency of oyster mushroom cultivation.

Method used

A spraying mechanism is installed in the straw crusher to evenly spray water-soluble additives such as quicklime, carbendazim, and urea onto the crushed straw through atomizing nozzles, thereby achieving sterilization and providing nutrients.

Benefits of technology

This technology enables the simultaneous killing of pathogens and provision of nutrients while crushing corn stalks, improving the processing speed and uniformity of corn stalks and simplifying the processing procedure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223885769U_ABST
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Abstract

The utility model belongs to the field of straw smashing equipment, and particularly relates to a corn straw smashing machine for oyster mushroom planting, which comprises a rack, a driving motor, a smashing mechanism, a discharging mechanism and a spraying mechanism, the smashing mechanism and the discharging mechanism are communicated and arranged on the rack, the discharging mechanism comprises a discharging bin and a conveying belt, the discharging bin is obliquely arranged, and the conveying belt is arranged on the rack. The conveying belt is arranged in the discharging bin, the driving motor is arranged at the bottom of the rack, the driving motor is in transmission connection with the crushing mechanism, the driving motor is in transmission connection with the conveying belt, the spraying mechanism comprises an atomizing nozzle, a sealing cover, a water pump and a water tank, a through hole is formed in the top wall of the discharging bin, the sealing cover is installed on the through hole, and the water pump is installed on the water tank. The atomizing nozzle is installed in the sealing cover, the water pump and the water tank are located at the bottom of the machine frame, and the atomizing nozzle is communicated with the water tank through the water pump. According to the corn straw smashing device, auxiliary materials can be added while corn straw is smashed, and the processing speed of the corn straw is increased.
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Description

Technical Field

[0001] This utility model belongs to the field of straw crushing equipment, specifically relating to a corn straw crusher for oyster mushroom cultivation. Background Technology

[0002] In recent years, with the significant decrease in the number of herbivorous livestock such as cattle, horses, and donkeys, and the increasing efforts in prohibiting straw burning and protecting the environment, the comprehensive utilization of corn straw has become a social problem troubling governments at all levels and farmers. Returning straw to the field is also not widely promoted because the straw's failure to decompose quickly can lead to soil moisture and nutrient loss.

[0003] With the continuous expansion of edible fungi cultivation in recent years, the demand for raw materials for edible fungi cultivation has increased sharply. Cottonseed hulls, which are usually used as a culture medium, contain 5% crude protein; corn cobs contain only 2% crude protein; while corn stalks contain 5.8% crude protein and are inexpensive. Therefore, corn stalks are currently the most ideal culture medium for the cultivation of straw-decomposing edible fungi, as they are not only abundant in resources but also inexpensive.

[0004] Chinese utility model patent CN218789219U discloses a straw crusher that improves the working environment of straw crushing by adding a dust removal mechanism. However, the crusher does not take into account the addition of auxiliary materials while crushing the straw. Since corn stalks may contain miscellaneous bacteria and cannot provide enough nutrients for oyster mushrooms, it is necessary to add antibacterial agents and auxiliary materials after crushing the straw and mix them thoroughly. This makes the corn stalk processing process cumbersome and the oyster mushroom cultivation efficiency low.

[0005] Therefore, how to provide a corn stalk crusher for oyster mushroom cultivation that can simultaneously crush corn stalks and add auxiliary materials has become a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0006] To address the problems existing in the prior art, this utility model discloses a corn stalk crusher for oyster mushroom cultivation. The spraying mechanism of this utility model can spray auxiliary materials while crushing the stalks, killing various pathogens and providing nutrients for the growth of oyster mushrooms, thereby improving the processing speed of corn stalks.

[0007] To achieve the above objectives, the present invention specifically discloses the following solution:

[0008] A corn stalk crusher for oyster mushroom cultivation includes a frame, a drive motor, a crushing mechanism, a feeding mechanism, and a spraying mechanism. The crushing mechanism and the feeding mechanism are connected and mounted on the frame. The feeding mechanism includes a feeding bin and a conveyor belt. The feeding bin is inclined, and the conveyor belt is located within the feeding bin. The drive motor is located at the bottom of the frame and is drive-connected to both the crushing mechanism and the conveyor belt. The spraying mechanism includes an atomizing nozzle, a sealing cover, a water pump, and a water tank. The top wall of the feeding bin has a through hole, and the sealing cover is installed in the through hole. The atomizing nozzle is installed within the sealing cover. The water pump and the water tank are located at the bottom of the frame, and the atomizing nozzle is connected to the water tank via the water pump.

[0009] Furthermore, the crushing mechanism includes a crushing box, a crushing roller, and a first pulley. The crushing box is fixed on the frame, and a feeding platform is provided above the crushing box. Bearing seats are provided on both sides of the frame of the crushing box, and bearings are installed in the bearing seats. The crushing roller is rotatably mounted in the crushing box, and a screening plate is provided below the crushing roller. The two ends of the main shaft of the crushing roller extend out of the crushing box and are inserted into the bearings. The first pulley is installed on the main shaft at one end of the crushing roller, and the first pulley is connected to the drive motor through belt drive.

[0010] Furthermore, the crushing roller includes a main shaft, a cutter disc, crushing blades, and a cutter shaft. The cutter discs are arranged on the main shaft, the cutter shafts are arranged around the edge of the cutter discs around the main shaft, the crushing blades are arranged on both sides of the cutter discs, and the crushing blades are rotatably mounted on the cutter shafts.

[0011] Furthermore, the drive shaft of the conveyor belt is fixedly connected to a second pulley, and the second pulley is connected to the drive wheel via belt drive.

[0012] Furthermore, it also includes a dustproof net, which is installed on the sealing cover below the atomizing nozzle to prevent debris from clogging the atomizing nozzle.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This invention incorporates a spraying mechanism on the feeding mechanism, which dissolves water-soluble additives such as quicklime, carbendazim, and urea in water within a water tank. These additives are then evenly sprayed onto the crushed straw through atomizing nozzles. This process sterilizes the crushed straw while providing excellent nutrients, eliminating the need for fermentation and facilitating rapid processing of corn straw. The addition of a crushing roller ensures uniform crushing of the corn straw. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the drive motor transmission of this utility model;

[0017] Figure 3 This is a schematic diagram of the crushing roller structure of this utility model;

[0018] Figure 4 This is a cross-sectional view of the present invention.

[0019] In the diagram, 1. Frame; 2. Drive motor; 3. Feed hopper; 4. Conveyor belt; 5. Atomizing nozzle; 6. Sealing cover; 7. Water pump; 8. Water tank; 9. Crushing box; 10. First pulley; 11. Feeding platform; 12. Bearing seat; 13. Main shaft; 14. Cutter disc; 15. Crushing blade; 16. Cutter shaft; 17. Second pulley; 18. Drive wheel; 19. Dustproof net; 20. Screen plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1

[0022] like Figure 1-4 As shown, this embodiment discloses a corn stalk crusher for oyster mushroom cultivation, including a frame 1, a drive motor 2, a crushing mechanism, a feeding mechanism, and a spraying mechanism. The crushing mechanism and the feeding mechanism are connected and arranged on the frame 1. The feeding mechanism includes a feeding bin 3 and a conveyor belt 4. The feeding bin 3 is inclined and the conveyor belt is arranged in the feeding bin 3. The drive motor 2 is arranged at the bottom of the frame 1 and is driven by the crushing mechanism and the conveyor belt 4. The spraying mechanism includes an atomizing nozzle 5, a sealing cover 6, a water pump 7, and a water tank 8. The top wall of the feeding bin 3 is provided with a through hole, the sealing cover 6 is installed on the through hole, and the atomizing nozzle 5 is installed in the sealing cover 6. A dustproof net 19 is also provided on the sealing cover 6 below the atomizing nozzle 5 to prevent the crushed material from clogging the atomizing nozzle 5. The water pump 7 and the water tank 8 are located at the bottom of the frame 1, and the atomizing nozzle 5 is connected to the water tank 8 through the water pump 7.

[0023] Specifically, the crushing mechanism includes a crushing box 9, a crushing roller, and a first pulley 10. The crushing box 9 is fixed on the frame 1. A feeding platform 11 is provided above the crushing box 9. Bearing seats 12 are provided on both sides of the frame 1 of the crushing box 9. Bearings are provided in the bearing seats 12. The crushing roller is rotatably installed in the crushing box 9. A screen plate 20 is provided below the crushing roller. The two ends of the main shaft 13 of the crushing roller extend out of the crushing box 9 and are inserted into the bearings. The first pulley 10 is installed on the main shaft 13 at one end of the crushing roller. The output shaft of the drive motor 2 is provided with a drive wheel 18. The first pulley 10 and the drive wheel 18 are connected by belt drive.

[0024] In a preferred embodiment of the present invention, the crushing roller includes a main shaft 13, a cutter disc 14, crushing blades 15 and a cutter shaft 16. The cutter disc 14 is arranged on the main shaft 13, the cutter shaft 16 is arranged around the edge of the cutter disc 14 around the main shaft 13, the crushing blades 15 are arranged on both sides of the cutter disc 14, and the crushing blades 15 are rotatably arranged on the cutter shaft 16.

[0025] In a preferred embodiment of the present invention, the drive shaft of the conveyor belt 4 is fixedly connected to a second pulley 17, and the second pulley 17 is connected to the drive wheel 18 via belt drive.

[0026] Before cultivating oyster mushrooms, corn stalks need to be unpacked, spread out, and sun-dried. After drying, the corn stalks enter the crushing box 9 via the feeding platform 11. After being crushed by the crushing roller and the sieve plate, they fall onto the conveyor belt 4 in the feeding bin 3. During the conveying process of the crushed stalk particles, the liquid (a mixture of lime, carbendazim, and urea) in the water tank 8 is pumped by the water pump 7 and evenly sprayed onto the crushed material through the atomizing nozzle 5, so as to achieve uniform mixing of auxiliary materials and crushed materials.

[0027] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A corn stalk crusher for oyster mushroom cultivation, characterized in that, The device includes a frame, a drive motor, a crushing mechanism, a feeding mechanism, and a spraying mechanism. The crushing mechanism and the feeding mechanism are connected and mounted on the frame. The feeding mechanism includes a feeding bin and a conveyor belt. The feeding bin is inclined and the conveyor belt is located in the feeding bin. The drive motor is located at the bottom of the frame and is driven by the crushing mechanism and the conveyor belt. The spraying mechanism includes an atomizing nozzle, a sealing cover, a water pump, and a water tank. The top wall of the feeding bin has a through hole, the sealing cover is installed in the through hole, and the atomizing nozzle is installed in the sealing cover. The water pump and the water tank are located at the bottom of the frame, and the atomizing nozzle is connected to the water tank through the water pump. The crushing mechanism includes a crushing box, a crushing roller, and a first pulley. The crushing box is fixed on the frame. A feeding platform is provided above the crushing box. Bearing seats are provided on both sides of the frame of the crushing box, and bearings are provided in the bearing seats. The crushing roller is rotatably mounted in the crushing box. A screen plate is provided below the crushing roller. The two ends of the main shaft of the crushing roller extend out of the crushing box and are inserted into the bearings. The first pulley is mounted on the main shaft at one end of the crushing roller. The first pulley is connected to the drive motor through belt drive. It also includes a dustproof net, which is installed on the sealing cover below the atomizing nozzle to prevent debris from clogging the atomizing nozzle.

2. The corn stalk crusher for oyster mushroom cultivation according to claim 1, characterized in that, The crushing roller includes a main shaft, a cutter disc, crushing blades, and a cutter shaft. The cutter discs are arranged on the main shaft, and the cutter shafts are arranged around the edge of the cutter discs. The crushing blades are arranged on both sides of the cutter discs and are rotatably mounted on the cutter shafts.

3. The corn stalk crusher for oyster mushroom cultivation according to claim 1, characterized in that, The drive shaft of the conveyor belt is fixedly connected to a second pulley, and the second pulley is connected to the drive wheel via belt drive.

Citation Information

Patent Citations

  • A straw crusher

    CN218789219U