Emulsifying pot bridging structure
By using a jumper plate structure and sensor system, the problem of complex pipeline connections in the emulsifying unit was solved, enabling rapid and accurate material transfer from the emulsifying pot and modular production, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520459480.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-03-17
AI Technical Summary
The complex piping connections between the various pots of the emulsification unit lead to resource waste and misoperation, affecting product production quality and efficiency.
It adopts a crossover plate structure, with control valves and manual valves at the connection ports, and sensing rods and proximity sensors on the transfer pipes. The control device enables rapid and accurate material transfer and connection confirmation.
It enables rapid and accurate material transfer, saves pipeline resources, reduces misoperation, improves production efficiency and product quality, and is suitable for modular production.
Smart Images

Figure CN223887780U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of emulsification equipment technology, and in particular to an emulsification pot bridging structure. Background Technology
[0002] An emulsifier uses a high-speed rotating homogenizing head connected to an engine to shear, disperse, and impact materials. This makes the materials finer and promotes the mixing of oil and water. A vacuum homogenizing emulsifier unit consists of a homogenizing pan (with a liftable lid and a tilting pan body), a water pan, an oil pan, a wall-scraping double agitator, a homogenizing emulsification vacuum system, an electric or steam heating temperature control system, and electrical controls. It is a specialized piece of equipment for producing pharmaceutical ointments, high-grade creams, and emulsions.
[0003] The vacuum homogenizing emulsifier unit needs to transfer materials between its various pots, as well as transfer materials between each pot and the outside. Each pot is connected by multiple inlet and outlet pipes to facilitate the connection and transfer of materials. The pipe connections are complex and the amount of pipe used is high, resulting in a waste of pipe resources. In addition, the complex material transfer operation during the product production process is prone to errors, which affects the product production quality and efficiency. Utility Model Content
[0004] To address the problems in related technologies, this application discloses an emulsifying pot bridging structure, which solves the problem of complex pipeline connections between the pots of the emulsifying unit in the background technology, resulting in waste of pipeline resources and misoperation.
[0005] To achieve the above objectives, this application provides the following technical solution:
[0006] An emulsifying pot bridging structure includes a bridging plate, which is a plate-shaped structure with multiple connection ports. Each connection port is connected to a connecting pipe on its inner side. The multiple connecting pipes are respectively connected to the pot body, and each connecting pipe is equipped with a control valve. The control valve is connected to a control device for signal control. The structure also includes multiple adapter pipes, with adapter interfaces at both ends of each adapter pipe connected to two connection ports that need to be connected, thereby realizing material transfer.
[0007] As a further aspect of this application, the connection port is equipped with a manual valve.
[0008] As a further aspect of this application: a sensing rod is provided at a corresponding position of the adapter pipe, and a proximity sensor is provided at a corresponding position of the sensing rod on the crossover plate. The end of the sensing rod approaches the proximity sensor to realize signal sensing, and the proximity sensor is connected to the control device for signal control.
[0009] As a further aspect of this application, the proximity sensor is positioned differently on the jumper plate.
[0010] In summary, the beneficial effects of this application are as follows:
[0011] 1. The emulsifying pot bridging structure includes a plate-shaped bridging plate with multiple connecting pipes connected to the inner side of the bridging plate. These connecting pipes are connected to the pot body and equipped with control valves that are connected to a control device. It also includes multiple adapter pipes, each with a tubular structure. The adapter ports at both ends of the adapter pipes connect to two connection ports that need to be connected, enabling material transfer. Multiple adapter pipes facilitate transfer between multiple connection ports. When materials need to be transferred between two connection ports, the corresponding adapter pipe can be connected, achieving rapid and accurate material transfer, saving piping, conserving resources, reducing operational errors, and improving product production efficiency.
[0012] 2. A manual valve is installed at the connection port. After the adapter pipe is connected to the connection port, the connection can be checked manually to ensure accuracy. Then, the manual valve can be opened manually, which improves the accuracy of the adapter pipe connection.
[0013] 3. The adapter pipe is equipped with a sensing rod at the corresponding position, and the jumper plate is equipped with a proximity sensor at the corresponding position of the sensing rod. The end of the sensing rod approaches the proximity sensor to realize signal sensing. The proximity sensor is connected to the control device for signal control. When the adapter pipe and the connection port are accurately connected, the sensing rod approaches the proximity sensor and emits a sensing signal. The control device receives the sensing signal and judges whether the adapter pipe connection is accurate, thus improving the accuracy of the adapter pipe connection.
[0014] 4. The proximity sensor is set in different positions on the jumper plate. If the adapter pipe is connected incorrectly, the sensing rod will not trigger the proximity sensor and will prompt you to check the adapter pipe connection to ensure the accuracy of the adapter pipe connection.
[0015] 5. This bridging structure can flexibly connect the main pot and the corresponding auxiliary pot, combining the pots into a modular structure that can be flexibly combined to meet the formula requirements of various products.
[0016] 6. This bridging structure allows each pot to become a master pot, enabling modular production, saving process piping, reducing erroneous production operations, providing control panel prompts, and implementing a double confirmation process for material transfer, further reducing erroneous production. Attached Figure Description
[0017] The accompanying drawings are provided to further understand this application and form part of the specification. They are used together with the embodiments of this application to explain this application and do not constitute a limitation thereof.
[0018] In the attached diagram:
[0019] Figure 1 This is a schematic diagram of the structure of this application.
[0020] Figure label annotations:
[0021] 1. Jumper plate; 2. Connector port; 3. Connecting pipe; 4. Manual valve; 5. Adapter pipe; 6. Sensor rod; Detailed Implementation
[0022] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numbers in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects disclosed in this embodiment as detailed in the appended claims.
[0023] It should be noted that all directional indicators in the embodiments (such as up, down, left, right, front, back, etc.) are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0024] Furthermore, the use of terms such as "first" and "second" in the embodiments is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit this application. It is merely to distinguish components or operations described using the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed in this application.
[0025] To further understand the content, features, and effects of this application, the following embodiments are provided, and detailed descriptions are given below in conjunction with the accompanying drawings:
[0026] like Figure 1 As shown:
[0027] The emulsifying pot bridging structure includes a bridging plate 1, which is a plate-shaped structure.
[0028] The bridging plate 1 is provided with eight connection ports 2. Multiple connecting pipes 3 are connected to the inner side of the bridging plate 1 through the connection ports 2. The multiple connecting pipes 3 are respectively connected to the pot body.
[0029] A control valve is provided on the connecting pipe 3. The control valve is connected to the control device via signal control. The control device includes a PLC programming system and a control panel display device. The control device can control the opening and closing of the control valve and can also display information in real time.
[0030] It also includes multiple transfer pipes 5, with the transfer interfaces at both ends of the transfer pipes 5 connected to two connection ports 2 that need to be connected, thus realizing material transfer.
[0031] The connection port 2 is equipped with a manual valve 4, which can be used to confirm the connection of the adapter pipe 5.
[0032] A sensing rod 6 is provided at a corresponding position on the adapter pipe 5, and a proximity sensor is provided at a corresponding position on the jumper plate 1. The end of the sensing rod 6 approaches the proximity sensor to realize signal sensing. The proximity sensor is connected to the control device for signal control, and the accuracy of the adapter pipe 5 connection can be verified through the control device. In addition, different positions of the proximity sensor on the jumper plate 1 realize the corresponding connection between a specific adapter pipe 5 and sensing rod 6 and a specific proximity sensor, thereby improving the accuracy of the adapter pipe 5 connection.
[0033] In practical applications:
[0034] Multiple connecting pipes 3 are connected to the inner side of the cross-connector plate 1. The multiple connecting pipes 3 are connected to the pot body respectively. The connecting pipes 3 are equipped with control valves, which are connected to the control device for signal control. It also includes multiple adapter pipes 5. The adapter pipes 5 are tubular structures. The adapter interfaces at both ends of the adapter pipes 5 are connected to two connection ports 2 that need to be connected, realizing the transfer of materials. The multiple adapter pipes 5 realize the transfer between multiple adapter interfaces. When materials need to be transferred between two connection ports 2, the corresponding adapter pipes 5 can be connected, realizing the rapid and accurate transfer of materials, saving pipeline usage, saving resources, reducing misoperation, and improving product production efficiency.
[0035] A manual valve 4 is installed at connection port 2. When the adapter pipe 5 is connected to connection port 2, the connection can be manually checked to ensure it is accurate. Then, the manual valve 4 can be manually opened, which improves the accuracy of the adapter pipe 5 connection.
[0036] The adapter pipe 5 is equipped with a sensing rod 6 at a corresponding position, and the jumper plate 1 is equipped with a proximity sensor at a corresponding position of the sensing rod 6. The end of the sensing rod 6 approaches the proximity sensor to realize signal sensing. The proximity sensor is connected to the control device for signal control. The adapter pipe 5 is accurately connected to the connection port 2. The sensing rod 6 approaches the proximity sensor and emits a sensing signal. The control device receives the sensing signal and judges whether the adapter pipe 5 is connected accurately, thus improving the accuracy of the adapter pipe 5 connection.
[0037] If the proximity sensor is positioned differently on the jumper plate 1, and the adapter pipe 5 is connected incorrectly, the sensing rod 6 will not be able to trigger the proximity sensor and will prompt you to check the connection of the adapter pipe 5 to ensure the accuracy of the connection.
[0038] This bridging structure allows for flexible connection of the main pot and corresponding auxiliary pots, combining them into a modular structure that can be flexibly combined to meet the formulation needs of various products.
[0039] This bridging structure allows each pot to become a master pot, enabling modular production, saving process piping, reducing erroneous production operations, providing control panel prompts, and implementing a double confirmation process for material transfer, further reducing erroneous production.
[0040] Finally, it should be noted that the above disclosure is merely a preferred embodiment of this application and is not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application. The scope of this application is limited only by the appended claims.
Claims
1. An emulsifying pot bridging structure, characterized in that: The system includes a cross-connecting plate (1), which is a plate-shaped structure. The cross-connecting plate (1) has multiple connection ports (2). Each connection port (2) is connected to a connecting pipe (3) inside the cross-connecting plate (1). The multiple connecting pipes (3) are connected to the pot body respectively. Each connecting pipe (3) is equipped with a control valve. The control valve is connected to a control device for signal control. The system also includes multiple transfer pipes (5). The transfer ports at both ends of each transfer pipe (5) are connected to two connection ports (2) that need to be connected, thereby realizing material transfer.
2. The emulsifying pot bridging structure according to claim 1, characterized in that: The connection port (2) is equipped with a manual valve (4).
3. The emulsifying pot bridging structure according to claim 1, characterized in that: The adapter pipe (5) is provided with a sensing rod (6) at a corresponding position. The jumper plate (1) is provided with a proximity sensor at a corresponding position of the sensing rod (6). The end of the sensing rod (6) is close to the proximity sensor to realize signal sensing. The proximity sensor is connected to the control device for signal control.
4. The emulsifying pot bridging structure according to claim 3, characterized in that: The proximity sensors are positioned differently on the jumper plate (1).