Heating device for water-based emulsion production

Abstract

The utility model discloses a heating device for water-based emulsion production, and relates to the technical field of emulsion heating. The heating device for water-based emulsion production comprises a base, the upper surface of the base is fixedly connected with a second heating tank, the upper surface of the base is fixedly connected with a plurality of supporting frames, the upper ends of the supporting frames are fixedly connected with an emulsion heating tank, the upper surface of the base is fixedly connected with a fixing frame, and the second heating tank is provided with a mixing mechanism. According to the heating device for water-based emulsion production, a small amount of other raw materials for processing emulsion in the second heating tank can flow into the emulsion in the second heating tank in multiple times, then a stirring rod and a scraping plate can still stir and mix the raw materials in the second heating tank at the moment, operation is easy and flexible, manpower is saved, and the production efficiency is improved. And the production efficiency of the water-based emulsion is higher, so that the practicability of the heating device is improved, and the working efficiency of the heating device is improved.

Description

Technical Field

[0001] This utility model relates to the field of emulsion heating technology, and in particular to a heating device for the production of aqueous emulsions. Background Technology

[0002] Aqueous emulsions are a commonly used chemical raw material in chemical production. During the processing and production of aqueous emulsions, heating is required.

[0003] The existing process for processing water-based emulsions requires heating, stirring, and emulsifying a portion of the raw materials to form an emulsion. The emulsion is then poured into the remaining raw materials in small amounts multiple times while being heated and stirred simultaneously. However, this process is cumbersome and laborious, and has low processing efficiency, which reduces the practicality of the heating device. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a heating device for the production of water-based emulsions. This device can solve the problem that in the existing process of processing water-based emulsions, it is necessary to first heat, stir and emulsify a portion of the raw materials to form an emulsion, and then pour the emulsion into the remaining raw materials in small amounts multiple times while simultaneously heating and stirring. However, this processing method requires pouring the emulsion into the remaining raw materials in small amounts multiple times, which is a cumbersome and laborious process with low processing efficiency, thereby reducing the practicality of the heating device.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A heating device for producing aqueous emulsions includes a base, wherein a second heating tank is fixedly connected to the upper surface of the base;

[0007] The upper surface of the base is fixedly connected with multiple support frames;

[0008] Among them, the upper ends of multiple support frames are fixedly connected to emulsion heating tanks;

[0009] The upper surface of the base is fixedly connected to a fixing frame;

[0010] The second heating tank is equipped with a mixing mechanism, which includes a first rotating rod, a second rotating rod, a stirring rod, a scraper, a first motor, a positioning rod, a first gear, a second gear, a fixed block, a first positioning hole, a second positioning hole, a sliding block, a sliding groove, a third gear, a sliding rod, a fixed spring, a mounting plate, a fourth gear, a connecting pipe, a fifth gear, and a support shaft.

[0011] Preferably, the support shaft is rotatably mounted on the cross block of the fixed frame via a bearing;

[0012] The fifth gear is fixedly sleeved on the upper end of the support shaft;

[0013] The second rotating rod is rotatably connected to the bottom wall of the second heating tank, and the upper end of the second rotating rod rotates through the upper surface of the second heating tank.

[0014] The first rotating rod is rotatably connected to the bottom wall of the emulsion heating tank, and the upper end of the first rotating rod rotates through the upper surface of the second heating tank.

[0015] Multiple stirring rods are fixedly connected to the outer surfaces of the first rotating rod and the second rotating rod.

[0016] Preferably, the two scrapers are fixedly connected to the outer surfaces of the corresponding second rotating rod and the first rotating rod, and the two scrapers are arranged in a mirror image.

[0017] The scraper is slidably connected to the inner wall of the emulsion heating tank or the second heating tank, and the scraper is slidably connected to the bottom wall of the emulsion heating tank or the second heating tank.

[0018] The fixing block is fixedly connected to the upper end of the second rotating rod;

[0019] The second gear is fixedly sleeved on the outer surface of the second rotating rod.

[0020] Preferably, the first motor is fixedly connected to the upper surface of the second heating tank;

[0021] The positioning rod is fixedly connected to the rotating output shaft of the first motor;

[0022] The first gear is fixedly connected to the upper end of the positioning rod;

[0023] The first gear meshes with the second gear.

[0024] The first positioning hole is located on the front surface of the fixing block.

[0025] Preferably, the second positioning hole is formed on the front surface of the fixing block;

[0026] The sliding groove is formed on the upper surface of the sliding block and extends out of the lower surface of the sliding block.

[0027] The sliding block is slidably fitted onto the outer surface of the fixed block via a sliding groove;

[0028] The second positioning hole is located above the first positioning hole, and the third gear is fixedly sleeved on the outer surface of the sliding block.

[0029] Preferably, the sliding rod is slidably connected to the outer surface of the sliding block, the sliding rod slides through the sliding groove, and one end of the sliding rod that passes through the sliding groove is slidably connected to the second positioning hole or the first positioning hole;

[0030] The mounting plate is fixedly connected to the end of the sliding rod away from the fixed block.

[0031] The fixed spring is fixedly connected between the sliding block and the mounting plate;

[0032] The fixed spring is slidably sleeved on the outer surface of the sliding rod.

[0033] Preferably, the third gear is meshed with the fifth gear;

[0034] The connecting pipe is fixedly connected between the second heating tank and the emulsion heating tank, and is connected to the inside of the second heating tank and the inside of the emulsion heating tank.

[0035] The fourth gear is slidably connected to the upper end of the first rotating rod;

[0036] Among them, the fourth gear and the fifth gear are meshed and connected;

[0037] Both the second heating tank and the emulsion heating tank are equipped with feed inlets.

[0038] Compared with the prior art, the beneficial effects of this utility model are:

[0039] 1. This heating device for producing water-based emulsions can allow other raw materials to be processed into the emulsion in the second heating tank in small, multiple batches. At this time, the stirring rod and scraper can still stir and mix the raw materials in the second heating tank. The operation is simple and flexible, saves manpower, and makes the production efficiency of water-based emulsions higher, thereby increasing the practicality of the heating device and improving its working efficiency.

[0040] 2. The heating device for producing water-based emulsions can simultaneously and thoroughly mix the emulsions and other emulsion raw materials in the emulsion heating tank and the second heating tank by starting the first motor, thereby improving the processing efficiency of the emulsion and saving energy, thus improving the practicality and efficiency of the heating device for producing water-based emulsions.

[0041] 3. If only one heating tank is needed for the heating device used in the production of water-based emulsions, the third gear and the fifth gear can be disengaged. When the first motor is started, it can only drive the second rotating rod to rotate, and thus can only stir and mix the emulsion raw materials in the second heating tank. This saves more resources, makes the heating device more flexible, and increases the practicality and applicability of the heating device. Attached Figure Description

[0042] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0043] Figure 1 This is a schematic diagram of the overall structure of a heating device for producing water-based emulsions according to the present invention.

[0044] Figure 2 This is a schematic diagram of the sliding block of this utility model;

[0045] Figure 3 This is a vertical cross-sectional view of the second heating tank and the emulsion heating tank of this utility model;

[0046] Figure 4 for Figure 1 Enlarged view of point A.

[0047] Reference numerals in the attached drawings: 1. Base; 2. Support frame; 3. Emulsion heating tank; 4. Second heating tank; 5. First rotating rod; 6. Second rotating rod; 7. Stirring rod; 8. Scraper; 9. First motor; 10. Positioning rod; 11. First gear; 12. Second gear; 13. Fixing block; 14. First positioning hole; 15. Second positioning hole; 16. Sliding block; 17. Sliding groove; 18. Third gear; 19. Sliding rod; 20. Fixing spring; 21. Mounting plate; 22. Fourth gear; 23. Connecting pipe; 24. Fixing frame; 25. Fifth gear; 26. Support shaft. Detailed Implementation

[0048] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0049] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0050] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0051] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0052] Please see Figure 1-4 The present invention provides a technical solution: including a base 1, and a second heating tank 4 is fixedly connected to the upper surface of the base 1;

[0053] Among them, multiple support frames 2 are fixedly connected to the upper surface of the base 1;

[0054] Among them, the upper ends of multiple support frames 2 are fixedly connected to emulsion heating tanks 3;

[0055] Among them, a fixing bracket 24 is fixedly connected to the upper surface of the base 1;

[0056] The second heating tank 4 is equipped with a mixing mechanism, which includes a first rotating rod 5, a second rotating rod 6, a stirring rod 7, a scraper 8, a first motor 9, a positioning rod 10, a first gear 11, a second gear 12, a fixing block 13, a first positioning hole 14, a second positioning hole 15, a sliding block 16, a sliding groove 17, a third gear 18, a sliding rod 19, a fixing spring 20, a mounting plate 21, a fourth gear 22, a connecting pipe 23, a fifth gear 25, and a support shaft 26.

[0057] Furthermore, the support shaft 26 is rotatably mounted on the cross block of the fixed frame 24 via a bearing;

[0058] The fifth gear 25 is fixedly sleeved on the upper end of the support shaft 26;

[0059] The second rotating rod 6 is rotatably connected to the bottom wall of the second heating tank 4, and the upper end of the second rotating rod 6 rotates through the upper surface of the second heating tank 4.

[0060] The first rotating rod 5 is rotatably connected to the bottom wall of the emulsion heating tank 3, and the upper end of the first rotating rod 5 rotates through the upper surface of the second heating tank 4.

[0061] Among them, multiple stirring rods 7 are fixedly connected to the outer surfaces of the first rotating rod 5 and the second rotating rod 6.

[0062] Furthermore, the two scrapers 8 are fixedly connected to the outer surfaces of the corresponding second rotating rod 6 and the first rotating rod 5, and the two scrapers 8 are arranged in a mirror image.

[0063] Among them, the scraper 8 is slidably connected to the inner wall of the corresponding emulsion heating tank 3 or the second heating tank 4, and the scraper 8 is slidably connected to the bottom wall of the corresponding emulsion heating tank 3 or the second heating tank 4.

[0064] Among them, the fixing block 13 is fixedly connected to the upper end of the second rotating rod 6;

[0065] The second gear 12 is fixedly sleeved on the outer surface of the second rotating rod 6.

[0066] Furthermore, the first motor 9 is fixedly connected to the upper surface of the second heating tank 4;

[0067] The positioning rod 10 is fixedly connected to the rotating output shaft of the first motor 9;

[0068] The first gear 11 is fixedly connected to the upper end of the positioning rod 10;

[0069] The first gear 11 is meshed with the second gear 12.

[0070] The first positioning hole 14 is formed on the front surface of the fixing block 13.

[0071] Furthermore, a second positioning hole 15 is formed on the front surface of the fixing block 13;

[0072] The sliding groove 17 is formed on the upper surface of the sliding block 16 and extends out of the lower surface of the sliding block 16.

[0073] Among them, the sliding block 16 is slidably sleeved on the outer surface of the fixed block 13 through the sliding groove 17;

[0074] The second positioning hole 15 is located above the first positioning hole 14, and the third gear 18 is fixedly sleeved on the outer surface of the sliding block 16.

[0075] Furthermore, the sliding rod 19 is slidably connected to the outer surface of the sliding block 16, and the sliding rod 19 slides through into the sliding groove 17. One end of the sliding rod 19 that passes through the sliding groove 17 is slidably connected to the second positioning hole 15 or the first positioning hole 14.

[0076] The mounting plate 21 is fixedly connected to the end of the sliding rod 19 away from the fixing block 13;

[0077] The fixed spring 20 is fixedly connected between the sliding block 16 and the mounting plate 21;

[0078] The fixed spring 20 is slidably sleeved on the outer surface of the sliding rod 19.

[0079] Furthermore, the third gear 18 meshes with the fifth gear 25;

[0080] Among them, the connecting pipe 23 is fixedly connected between the second heating tank 4 and the emulsion heating tank 3, and the connecting pipe 23 is connected to the inside of the second heating tank 4 and the inside of the emulsion heating tank 3.

[0081] The fourth gear 22 is slidably connected to the upper end of the first rotating rod 5;

[0082] Among them, the fourth gear 22 is meshed with the fifth gear 25;

[0083] Both the second heating tank 4 and the emulsion heating tank 3 are equipped with feed inlets.

[0084] Furthermore, a solenoid valve is installed on the connecting pipe 23;

[0085] Furthermore, during use, the emulsion raw materials are placed in the second heating tank 4, and other emulsion raw materials are placed in the emulsion heating tank 3. The emulsion and other emulsion raw materials are heated and melted by the emulsion heating tank 3 and the second heating tank 4. At this time, the first motor 9 is started simultaneously. The start of the first motor 9 drives the positioning rod 10 and the first gear 11 to rotate, which in turn drives the second gear 12, the fixed block 13, the second rotating rod 6, the sliding block 16, the third gear 18, the fifth gear 25, and the fourth gear 22 to rotate simultaneously. The rotation of the second rotating rod 6 simultaneously drives the stirring rod 7 and the scraper 8 located in the second heating tank 4 to rotate, while the fourth gear 25... The rotation of wheel 22 synchronously drives the stirring rod 7 and scraper 8 located in the emulsion heating tank 3 to rotate. In turn, the stirring rod 7 and scraper 8 stir and mix the emulsion and other emulsion raw materials in the emulsion heating tank 3 or the second heating tank 4, so that the emulsion and other emulsion raw materials are fully mixed and heated evenly. By starting the first motor 9, the emulsion and other emulsion raw materials in the emulsion heating tank 3 and the second heating tank 4 can be fully mixed at the same time, thereby improving the processing efficiency of the emulsion and making it more energy-efficient, thus improving the practicality and efficiency of the heating device for the production of water-based emulsions.

[0086] Once both are evenly mixed, the other raw materials for processing the emulsion in the second heating tank 4 can be fed into the emulsion in the second heating tank 4 in small batches by activating the solenoid valve. At this time, the stirring rod 7 and scraper 8 can still stir and mix the raw materials in the second heating tank 4. The operation is simple and flexible, saves manpower, and makes the production efficiency of water-based emulsions higher, thereby increasing the practicality of the heating device and improving the working efficiency of the heating device.

[0087] In use, if only one heating tank is needed, the mounting plate 21 can be pulled out, which will cause the sliding rod 19 to slide out of the second positioning hole 15. At this time, the sliding block 16 is slid down, and then the third gear 18 and the fifth gear 25 are disengaged simultaneously. Then, the pulling of the mounting plate 21 is released, and under the action of the release force of the fixing spring 20, the sliding rod 19 is slid into the first positioning hole 14, which fixes the sliding block 16. At this time, the third gear 18 and the fifth gear 25 are disengaged. When the first motor 9 is started, it can only drive the second rotating rod 6 to rotate, which can only stir and mix the emulsion raw materials in the second heating tank 4, thus saving more resources and making the heating device more flexible, thereby increasing the practicality and applicability of the heating device.

[0088] Structural Description:

[0089] Scraper 8: Scraper 8 can scrape the raw material on the bottom and inner walls of the emulsion heating tank 3 or the second heating tank 4, thereby ensuring the uniformity of heating the raw material.

[0090] Stirring rod 7: Stirring rod 7 stirs the raw materials in emulsion heating tank 3 or second heating tank 4, thereby ensuring the efficiency of heating the water-based emulsion and thus improving the efficiency of water-based emulsion production;

[0091] Support frame 2: Supports and fixes the emulsion heating tank 3, and raises the height of the emulsion heating tank 3 to ensure that the raw materials in the emulsion heating tank 3 can flow into the second heating tank 4;

[0092] The first gear 11, the second gear 12, the third gear 18, the fifth gear 25, and the fourth gear 22 work together to enable the first motor 9 to drive the second rotating rod 6 and the first rotating rod 5 to rotate after starting.

[0093] Fixture 24: Fixture 24 is used to support and mount support shaft 26 and fifth gear 25;

[0094] Fixed spring 20: used to reset the mounting plate 21 and sliding rod 19. Fixed spring 20 has strong elasticity and will not deform during the rotation of sliding block 16, so as to ensure the stability of the meshing of third gear 18 and fifth gear 25.

[0095] Connecting pipe 23: used to connect the interior of emulsion heating tank 3 and the second heating tank 4.

[0096] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A heating device for producing aqueous emulsions, comprising a base (1), characterized in that: The second heating tank (4) is fixedly connected to the upper surface of the base (1); Among them, multiple support frames (2) are fixedly connected to the upper surface of the base (1); Among them, the upper ends of multiple support frames (2) are fixedly connected to emulsion heating tanks (3); Among them, a fixing frame (24) is fixedly connected to the upper surface of the base (1); The second heating tank (4) is equipped with a mixing mechanism, which includes a first rotating rod (5), a second rotating rod (6), a stirring rod (7), a scraper (8), a first motor (9), a positioning rod (10), a first gear (11), a second gear (12), a fixing block (13), a first positioning hole (14), a second positioning hole (15), a sliding block (16), a sliding groove (17), a third gear (18), a sliding rod (19), a fixing spring (20), a mounting plate (21), a fourth gear (22), a connecting pipe (23), a fifth gear (25), and a support shaft (26).

2. The heating device for producing aqueous emulsions according to claim 1, characterized in that: The support shaft (26) is rotatably mounted on the cross block of the fixed frame (24) via a bearing; The fifth gear (25) is fixedly sleeved on the upper end of the support shaft (26); The second rotating rod (6) is rotatably connected to the bottom wall of the second heating tank (4), and the upper end of the second rotating rod (6) rotates through the upper surface of the second heating tank (4). The first rotating rod (5) is rotatably connected to the bottom wall of the emulsion heating tank (3), and the upper end of the first rotating rod (5) rotates through the upper surface of the second heating tank (4). Among them, multiple stirring rods (7) are fixedly connected to the outer surfaces of the first rotating rod (5) and the second rotating rod (6).

3. The heating device for producing aqueous emulsions according to claim 1, characterized in that: The two scrapers (8) are fixedly connected to the outer surfaces of the corresponding second rotating rod (6) and the first rotating rod (5), and the two scrapers (8) are arranged in a mirror image. Among them, the scraper (8) is slidably connected to the inner wall of the emulsion heating tank (3) or the second heating tank (4), and the scraper (8) is slidably connected to the bottom wall of the emulsion heating tank (3) or the second heating tank (4). Among them, the fixing block (13) is fixedly connected to the upper end of the second rotating rod (6); The second gear (12) is fixedly sleeved on the outer surface of the second rotating rod (6).

4. The heating device for producing aqueous emulsions according to claim 1, characterized in that: The first motor (9) is fixedly connected to the upper surface of the second heating tank (4); The positioning rod (10) is fixedly connected to the rotating output shaft of the first motor (9); The first gear (11) is fixedly connected to the upper end of the positioning rod (10); The first gear (11) is meshed with the second gear (12); The first positioning hole (14) is located on the front surface of the fixing block (13).

5. The heating device for producing aqueous emulsions according to claim 1, characterized in that: The second positioning hole (15) is formed on the front surface of the fixing block (13); The sliding groove (17) is formed on the upper surface of the sliding block (16) and extends out of the lower surface of the sliding block (16). Among them, the sliding block (16) is slidably sleeved on the outer surface of the fixed block (13) through the sliding groove (17); The second positioning hole (15) is located above the first positioning hole (14), and the third gear (18) is fixedly sleeved on the outer surface of the sliding block (16).

6. The heating device for producing aqueous emulsions according to claim 1, characterized in that: The sliding rod (19) is slidably connected to the outer surface of the sliding block (16), and the sliding rod (19) slides through into the sliding groove (17). One end of the sliding rod (19) that passes through the sliding groove (17) is slidably connected to the second positioning hole (15) or the first positioning hole (14). The mounting plate (21) is fixedly connected to the end of the sliding rod (19) away from the fixing block (13); Among them, the fixed spring (20) is fixedly connected between the sliding block (16) and the mounting plate (21); The fixed spring (20) is slidably sleeved on the outer surface of the sliding rod (19).

7. The heating device for producing aqueous emulsions according to claim 1, characterized in that: The third gear (18) is meshed with the fifth gear (25); Among them, the connecting pipe (23) is fixedly connected between the second heating tank (4) and the emulsion heating tank (3), and the connecting pipe (23) is connected to the inside of the second heating tank (4) and the inside of the emulsion heating tank (3); The fourth gear (22) is slidably connected to the upper end of the first rotating rod (5); Among them, the fourth gear (22) meshes with the fifth gear (25); Both the second heating tank (4) and the emulsion heating tank (3) are equipped with feed inlets.

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