Superhard material processing device

By designing a superhard material processing device and utilizing a cylinder pushing and fan ice pack cooling system, the installation and cooling problems of superhard materials during processing were solved, thereby improving stability and cooling effect.

CN223887955UActive Publication Date: 2026-02-10HENAN HENGZHEN IND CO LTD
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Patent Information

Application Number
CN202520214760.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2026-02-10
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to install superhard materials inside the processing table during processing, and the high temperatures generated during processing are difficult to cool effectively.

Method used

A superhard material processing device was designed, including components such as a processing table, a feeding plate, a cylinder, a feeding shaft, a slider, and a heat sink. The cylinder drives the push plate to push the superhard material into the processing table, and a fan and ice pack cooling system are used to achieve stable installation and timely cooling of the material.

Benefits of technology

It enables convenient installation of superhard materials and improves stability during processing. At the same time, it achieves timely cooling through a fan and ice pack cooling system, thereby improving processing efficiency and safety.

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Abstract

The utility model relates to the technical field of superhard material processing, and discloses a superhard material processing device which comprises a processing table and a feeding plate, a placing groove is formed in the processing table, an air cylinder is fixedly installed on the edge of the top of the feeding plate, the output end of the air cylinder is fixedly connected with a push plate, a cavity is formed in the feeding plate, and the push plate is fixedly connected with the output end of the air cylinder. And a feeding shaft is rotationally connected to the interior of the cavity, sliding ways are formed in the two sides of the machining table, and sliding blocks are slidably connected to the interiors of the sliding ways. The feeding device has the following advantages and effects that the air cylinder drives the push plate to move, after the push plate makes contact with the superhard material on the top of the feeding shaft, the superhard material can be pushed, then the superhard material moves on the top of the feeding shaft, the superhard material is pushed into the containing groove in the machining table through the air cylinder, and the superhard material is placed in the containing groove in the machining table. And therefore, the effect of conveniently installing the superhard material into the machining table is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of superhard material processing technology, and in particular to a superhard material processing device. Background Technology

[0002] Superhard materials primarily refer to diamond and cubic boron nitride. Diamond is the hardest known substance in the world; while C60 may be no less hard than diamond, this is still inconclusive. Cubic boron nitride is second only to diamond in hardness. Both of these superhard materials are significantly harder than other materials, including abrasive materials like corundum and silicon carbide, and cutting tool materials such as cemented carbide and high-speed steel.

[0003] In the prior art, such as the superhard material processing equipment disclosed in Chinese Patent Publication No. CN212704966U, a laser system, a workpiece fixing device, a moving device, and a control module are connected to the frame. The laser system includes a laser generator and an optical axis system for focusing, arranged sequentially along the optical path. The workpiece fixing device is connected to the frame via the moving device. The laser emission end of the optical axis system faces the workpiece fixing device. Both the laser system and the moving device are electrically connected to the control module. The superhard material processing equipment provided by this utility model can achieve non-contact processing, is simple to operate, has low maintenance costs, and can process complex shapes without relying on programming.

[0004] Due to the bulky size of superhard materials, it is difficult to install them into the processing table during processing. Furthermore, the high temperatures generated during laser cutting of superhard materials are difficult to cool. Therefore, these problems need to be addressed. Utility Model Content

[0005] The purpose of this invention is to provide a superhard material processing device that facilitates the installation of superhard materials and allows for timely cooling of superhard materials.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a superhard material processing device, including a processing table and a feeding plate, wherein the processing table has a placement groove inside, a cylinder is fixedly installed at the top edge of the feeding plate, a push plate is fixedly connected to the output end of the cylinder, a cavity is opened inside the feeding plate, a feeding shaft is rotatably connected inside the cavity, slide rails are opened on both sides of the processing table, a slider is slidably connected inside the slide rails, a moving plate is fixedly connected to the top of the slider, a screw is threadedly connected inside the moving plate, a pressure block is rotatably connected to the bottom end of the screw, and a handle is fixedly connected to the top end of the screw.

[0007] By adopting the above technical solution, when processing superhard materials, the superhard material is placed on the feeding shaft inside the feeding plate. Multiple feeding shafts are evenly distributed inside the feeding plate, thus supporting the superhard material. A cylinder is activated, causing the cylinder to drive a push plate to move. After the push plate contacts the superhard material at the top of the feeding shaft, it pushes the superhard material, causing it to move at the top of the feeding shaft. The cylinder pushes the superhard material into the placement slot inside the processing table, facilitating its installation. The operator adjusts the position of the pressure block according to the volume of the superhard material. A moving plate is slidably connected inside the slide rail via a slider. By displacing the moving plate, the position of the pressure block is adjusted, moving it above the superhard material. Then, the handle is turned, causing the handle to drive the screw and pressure block to move. After the pressure block contacts the superhard material, it fixes the superhard material, thus improving the stability of the superhard material during processing.

[0008] A further feature of this invention is that the number of feeding shafts is several, and the spacing between any two of the several feeding shafts is equal.

[0009] By adopting the above technical solution, multiple feeding shafts are laid flat inside the feeding plate, and all multiple feeding shafts are rotatably connected inside the feeding plate. When the superhard material moves, it will move on top of the multiple feeding shafts.

[0010] A further feature of this invention is that a heat dissipation box is fixedly connected to the bottom of the processing table, and a fan is fixedly installed inside the processing table.

[0011] By adopting the above technical solution, the heat sink is set at the bottom of the processing table, and the fan is turned on to generate airflow.

[0012] A further feature of this invention is that pulley frames are fixedly connected to both sides of the inner wall of the heat sink, and pulleys are rotatably connected inside the pulley frames.

[0013] By adopting the above technical solution, the pulley brackets are distributed on both sides of the inner wall of the heat sink, and there are two pulley brackets, with multiple pulleys rotatably connected inside the two pulley brackets.

[0014] A further feature of this invention is that a placement frame is attached to the top of the pulley, an ice pack is placed inside the placement frame, and ice blocks are placed inside the ice pack.

[0015] By adopting the above technical solution, ice packs are installed inside the placement rack, and then the placement rack is installed inside the heat dissipation box. The placement rack is supported by pulleys, and the rotation of the pulleys can reduce the resistance during the movement of the placement rack.

[0016] A further feature of this invention is that the processing table has a groove inside, and a grid is fixedly connected inside the groove.

[0017] By adopting the above technical solution, the wind generated by the fan passes through the inside of the placement rack and the ice pack. After the wind comes into contact with the ice pack, it can be converted into cool air. Then, the cool air comes into contact with the superhard material inside the processing table through the groove, thereby enabling the device to cool the superhard material in a timely manner during the processing of the superhard material.

[0018] A further feature of this invention is that a handle is fixedly connected to the outer side of the placement rack, and a protective sleeve is fixedly connected to the outer side of the handle.

[0019] By adopting the above technical solution, the rack can be moved and placed by holding the handle, which is quite convenient.

[0020] A further feature of this invention is that cylinder frames are attached to both sides of the top of the feeding plate, and bolts are threaded into the cylinder frames.

[0021] By adopting the above technical solution, the cylinder frame is installed on the outside of the cylinder and fixed to the top of the feed plate with bolts, thereby improving the stability of the cylinder during operation.

[0022] A further feature of this invention is that a locking rod is fixedly connected to the outside of the slider, and a locking ring is threadedly connected to the outside of the locking rod.

[0023] By adopting the above technical solution, when fixing the moving plate, the locking ring is twisted, causing the locking ring to move outside the locking rod. When the locking ring contacts the outer wall of the processing table, the slider and the moving plate will be fixed.

[0024] A further feature of this invention is that a fan frame is fixedly installed inside the heat dissipation box, and the fan is fixedly installed inside the fan frame.

[0025] By adopting the above technical solution, the fan is installed inside the heat dissipation box via a fan frame, which improves the stability of the fan during operation.

[0026] The beneficial effects of this utility model are:

[0027] 1. This utility model, through the arrangement of a processing table, feeding plate, placement groove, cylinder, push plate, feeding shaft, slide rail, slider, moving plate, screw, pressure block, and handle, allows for the processing of superhard materials. The superhard material is placed onto the feeding shaft inside the feeding plate. Multiple feeding shafts are evenly distributed inside the feeding plate, thus supporting the superhard material. Activating the cylinder drives the push plate to move. After the push plate contacts the superhard material at the top of the feeding shaft, it pushes the superhard material, causing it to move at the top of the feeding shaft. This movement is achieved through the cylinder... The superhard material is pushed into the placement slot inside the processing table, which facilitates its installation. The operator adjusts the position of the pressure block according to the volume of the superhard material. The moving plate is connected to the inside of the slide rail via a slider. By displacing the moving plate, the position of the pressure block is adjusted, allowing it to be moved above the superhard material. Then, the handle is turned, causing the handle to move the screw and the pressure block. After the pressure block contacts the superhard material, it will fix the superhard material, thereby improving the stability of the superhard material during processing.

[0028] 2. This utility model, through the arrangement of a heat dissipation box, a fan, a pulley frame, pulleys, a placement rack, ice packs, and a grid, with the heat dissipation box located at the bottom of the processing table, generates airflow when the fan is activated. Two pulley frames are distributed on both sides of the inner wall of the heat dissipation box, each with multiple internally connected pulleys. Ice packs are installed inside the placement rack, which is then installed inside the heat dissipation box. The placement rack is supported by pulleys, whose rotation reduces resistance during movement. The airflow generated by the fan passes through the placement rack and the interior of the ice packs. Upon contact with the ice packs, the airflow is converted into cool air, which then contacts the ultra-hard material inside the processing table via grooves. This allows the device to effectively cool the ultra-hard material during processing. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the exploded structure of this utility model;

[0031] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A;

[0032] Figure 3This is a top view of the slide structure of this utility model;

[0033] Figure 4 This is a side view of the internal structure of the heat dissipation box of this utility model.

[0034] In the diagram, 1. Processing table; 2. Feeding plate; 3. Placement slot; 4. Cylinder; 5. Push plate; 6. Feeding shaft; 7. Slide rail; 8. Slider; 9. Moving plate; 10. Screw; 11. Pressure block; 12. Handle; 13. Heat sink; 14. Fan; 15. Pulley frame; 16. Pulley; 17. Placement rack; 18. Ice pack; 19. Grille; 20. Handle; 21. Cylinder frame; 22. Bolt; 23. Locking rod; 24. Locking ring; 25. Fan frame. Detailed Implementation

[0035] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0036] Reference Figure 1-4A superhard material processing device includes a processing table 1 and a feeding plate 2. The processing table 1 has a placement groove 3 inside. A cylinder 4 is fixedly installed at the top edge of the feeding plate 2, and a push plate 5 is fixedly connected to the output end of the cylinder 4. The feeding plate 2 has a cavity inside, and a feeding shaft 6 is rotatably connected inside the cavity. Slides 7 are provided on both sides of the processing table 1, and sliders 8 are slidably connected inside the slides 7. A moving plate 9 is fixedly connected to the top of the slider 8, and a screw 10 is threadedly connected inside the moving plate 9. A pressure block 11 is rotatably connected to the bottom end of the screw 10, and a handle 12 is fixedly connected to the top end of the screw 10. When processing the superhard material, the superhard material is placed onto the feeding shafts 6 inside the feeding plate 2. Multiple feeding shafts 6 are evenly distributed inside the feeding plate 2. This allows for support of the superhard material. Activating cylinder 4 drives push plate 5 to move. Push plate 5 contacts the superhard material at the top of the feeding shaft 6, pushing it and causing it to move at the top of the feeding shaft 6. Cylinder 4 then pushes the superhard material into the placement slot 3 inside the processing table 1, facilitating its installation. The operator adjusts the position of pressure block 11 according to the volume of the superhard material. Moving plate 9 is slidably connected to the slide rail 7 via slider 8. Displacement of moving plate 9 adjusts the position of pressure block 11, moving it above the superhard material. Then, turning handle 12 causes it to drive screw 10 and pressure... Block 11 is displaced. After the pressure block 11 comes into contact with the superhard material, it will fix the superhard material, thereby improving the stability of the superhard material during processing. There are several feeding shafts 6, and the spacing between each pair of feeding shafts 6 is equal. Multiple feeding shafts 6 are laid flat inside the feeding plate 2, and multiple feeding shafts 6 are rotatably connected inside the feeding plate 2. When the superhard material moves, it will move on top of multiple feeding shafts 6. A heat sink 13 is fixedly connected to the bottom of the processing table 1. A fan 14 is fixedly installed inside the processing table 1. The heat sink 13 is located at the bottom of the processing table 1. When the fan 14 is turned on, the fan 14 generates air. Pulley frames 15 are fixedly connected to both sides of the inner wall of the heat sink 13. The internal rotation of the pulley frames 15 is... A pulley system 13 is connected by pulleys 16. Two pulley frames 15 are distributed on both sides of the inner wall of the heat sink 13, and each pulley frame 15 has multiple pulleys 16 rotatably connected inside. A placement rack 17 is attached to the top of each pulley 16. An ice pack 18 containing ice is placed inside the placement rack 17. The ice pack 18 is installed inside the placement rack 17, and then the placement rack 17 is installed inside the heat sink 13. The placement rack 17 is supported by pulleys 16. The rotation of the pulleys 16 reduces the resistance during the movement of the placement rack 17. A groove is formed inside the processing table 1, and a grid 19 is fixedly connected inside the groove. The air generated by the fan 14 passes through the placement rack 17 and the inside of the ice pack 18. After the air comes into contact with the ice pack 18...The device converts wind into cool air, which then contacts the ultra-hard material inside the processing table 1 through a groove. This allows the device to cool the ultra-hard material during processing. A handle 20 is fixedly connected to the outside of the placement frame 17, and a protective sleeve is fixedly connected to the outside of the handle 20. Moving the placement frame 17 by holding the handle 20 is convenient. Cylinder frames 21 are attached to both sides of the top of the feeding plate 2. Bolts 22 are threaded inside the cylinder frames 21. The cylinder frames 21 are installed on the outside of the cylinder 4 and fixed to the top of the feeding plate 2 by the bolts 22. Lifting cylinder 4. Stability during operation: A locking rod 23 is externally fixed to the slider 8, and a locking ring 24 is threaded onto the external side of the locking rod 23. When fixing the moving plate 9, the locking ring 24 is twisted, causing it to displace outside the locking rod 23. When the locking ring 24 contacts the outer wall of the processing table 1, it will fix the slider 8 and the moving plate 9. A fan frame 25 is fixedly installed inside the heat sink 13, and the fan 14 is fixedly installed inside the fan frame 25. The fan 14 is installed inside the heat sink 13 through the fan frame 25, improving the stability of the fan 14 during operation.

[0037] In this invention, when processing superhard materials, the superhard material is placed on the feeding shafts 6 inside the feeding plate 2. Multiple feeding shafts 6 are evenly distributed inside the feeding plate 2, thus supporting the superhard material. The cylinder 4 is activated, causing the push plate 5 to move. After the push plate 5 contacts the superhard material at the top of the feeding shaft 6, it pushes the superhard material, causing it to move at the top of the feeding shaft 6. The cylinder 4 pushes the superhard material into the placement slot 3 inside the processing table 1, facilitating the installation of the superhard material into the processing table 1. The operator adjusts the position of the pressure block 11 according to the volume of the superhard material. The moving plate 9 is slidably connected to the slide rail 7 via the slider 8. By displacing the moving plate 9, the position of the pressure block 11 is adjusted, allowing it to move above the superhard material. Then, the handle 12 is turned, causing the handle 12 to drive the screw 10 and the pressure block 11 to move, pressing... After block 11 comes into contact with the superhard material, it will fix the superhard material, thereby improving the stability of the superhard material during processing. The heat sink 13 is set at the bottom of the processing table 1. The fan 14 is turned on to generate air. The pulley frame 15 is distributed on both sides of the inner wall of the heat sink 13. There are two pulley frames 15, and multiple pulleys 16 are rotatably connected inside the two pulley frames 15. The ice pack 18 is installed inside the placement rack 17, and then the placement rack 17 is installed inside the heat sink 13. The placement rack 17 is supported by the pulleys 16. The rotation of the pulleys 16 can reduce the resistance during the movement of the placement rack 17. The air generated by the fan 14 passes through the placement rack 17 and the interior of the ice pack 18. After the air comes into contact with the ice pack 18, it can be converted into cool air. Then the cool air comes into contact with the superhard material inside the processing table 1 through the groove, thereby enabling the device to cool the superhard material in time during processing.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A processing apparatus for superhard materials, comprising a processing table (1) and a feeding plate (2), characterized in that: The processing table (1) has a placement slot (3) inside. A cylinder (4) is fixedly installed at the top edge of the feeding plate (2). A push plate (5) is fixedly connected to the output end of the cylinder (4). A cavity is opened inside the feeding plate (2). A feeding shaft (6) is rotatably connected inside the cavity. Slides (7) are opened on both sides of the processing table (1). A slider (8) is slidably connected inside the slide (7). A moving plate (9) is fixedly connected to the top of the slider (8). A screw (10) is threaded inside the moving plate (9). A pressure block (11) is rotatably connected to the bottom end of the screw (10). A handle (12) is fixedly connected to the top end of the screw (10).

2. The superhard material processing apparatus according to claim 1, characterized in that: The number of feeding shafts (6) is several, and the spacing between each pair of the several feeding shafts (6) is equal.

3. The superhard material processing apparatus according to claim 1, characterized in that: The bottom of the processing table (1) is fixedly connected to a heat sink (13), and a fan (14) is fixedly installed inside the processing table (1).

4. The superhard material processing apparatus according to claim 3, characterized in that: Both sides of the inner wall of the heat sink (13) are fixedly connected to pulley frames (15), and pulleys (16) are rotatably connected inside the pulley frames (15).

5. The superhard material processing apparatus according to claim 4, characterized in that: A placement rack (17) is attached to the top of the pulley (16), and an ice pack (18) is placed inside the placement rack (17), with ice blocks inside the ice pack (18).

6. The superhard material processing apparatus according to claim 1, characterized in that: The processing table (1) has a groove inside, and a grid (19) is fixedly connected inside the groove.

7. The superhard material processing apparatus according to claim 5, characterized in that: A handle (20) is fixedly connected to the outside of the placement rack (17), and a protective sleeve is fixedly connected to the outside of the handle (20).

8. The superhard material processing apparatus according to claim 1, characterized in that: Both sides of the top of the feeding plate (2) are connected to cylinder frames (21), and the cylinder frames (21) are internally threaded with bolts (22).

9. The superhard material processing apparatus according to claim 1, characterized in that: The slider (8) is externally fixedly connected to a locking rod (23), and the locking rod (23) is externally threadedly connected to a locking ring (24).

10. The superhard material processing apparatus according to claim 3, characterized in that: A fan frame (25) is fixedly installed inside the heat dissipation box (13), and the fan (14) is fixedly installed inside the fan frame (25).

Citation Information

Patent Citations

  • Superhard material processing equipment

    CN212704966U