Sugarcane bud surface integrity detecting and screening device

Abstract

The utility model discloses a sugarcane bud surface integrity detecting and screening device, and relates to the technical field of crop breeding. The sugarcane bud surface integrity detecting and screening device comprises a workbench, a conveying belt, a bearing frame, a visual detecting unit, a controller, a screening unit and a collecting unit. According to the sugarcane bud surface integrity detecting and screening device, the visual detecting unit and the screening unit are combined, and automatic detecting and screening of the surfaces of sugarcane buds are achieved. The device has the advantages of being accurate in detection, high in screening efficiency, easy to operate and the like, the accuracy and efficiency of sugarcane bud screening can be greatly improved, and the labor intensity of workers is reduced. Meanwhile, the device is further provided with a collecting unit, so that unqualified sugarcane buds can be conveniently collected and stored, and a collecting container can be conveniently replaced and maintained. Therefore, the device has a wide application prospect and an important practical value in the field of sugarcane bud screening.

Description

Technical Field

[0001] This utility model relates to the field of crop breeding technology, specifically a sugarcane bud surface integrity detection and screening device. Background Technology

[0002] Sugarcane bud surface integrity testing refers to the quality inspection of the sugarcane seed buds to ensure that their surface is free from damage, lesions, or other defects that may affect the germination rate and growth quality. The integrity of sugarcane seed buds is the fundamental guarantee for a high germination rate of newly planted sugarcane.

[0003] In existing technologies, the detection of sugarcane sprout surface integrity typically relies on traditional mechanical screening methods. Mechanical equipment is used to screen sugarcane sprouts, usually separating unqualified sprouts through vibration, rolling, or other methods. While mechanical screening is more efficient than manual screening, it often suffers from insufficient accuracy. Because mechanical screening is usually based on physical characteristics such as size and weight, it is difficult to accurately determine minute damage or lesions on the surface of the sprouts. Furthermore, mechanical screening may damage some qualified sprouts due to equipment wear or improper adjustment. To address the shortcomings of existing technologies, this invention provides a sugarcane sprout surface integrity detection and screening device to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a sugarcane sprout surface integrity detection and screening device. By combining a visual inspection unit and a screening unit, it achieves automated detection and screening of sugarcane sprout surfaces. This device boasts advantages such as accurate detection, high screening efficiency, and simple operation, significantly improving the accuracy and efficiency of sugarcane sprout screening while reducing manual labor intensity. Furthermore, the device includes a collection unit for convenient collection and storage of substandard sugarcane sprouts, as well as the replacement and maintenance of the collection container. Therefore, this device has broad application prospects and significant practical value in the field of sugarcane sprout screening.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a sugarcane bud surface integrity detection and screening device, comprising a workbench, a conveyor belt, a support frame, a vision inspection unit, a controller, a screening unit, and a collection unit;

[0006] The workbench is used to support the entire device;

[0007] A conveyor belt is set on the workbench and used to transport sugarcane buds;

[0008] The support frame is mounted on the conveyor belt;

[0009] The visual inspection unit is mounted on the support frame and is used to inspect sugarcane buds;

[0010] The controller is mounted on the support frame and connected to the vision inspection unit;

[0011] A screening unit is installed on the workbench and is used to push unqualified sugarcane buds. The screening unit includes:

[0012] An electric linear actuator is mounted on the worktable and connected to the controller;

[0013] A pusher is located at the output end of the electric push rod;

[0014] The collection unit is set on the workbench and is used to collect unqualified sugarcane buds.

[0015] Preferably, the filtering unit further includes:

[0016] A push plate is mounted on the push frame and located on one side of the conveyor belt;

[0017] A limiting baffle is provided on the pusher and located on the other side of the conveyor belt.

[0018] Preferably, the collection unit includes:

[0019] A discharge chute is provided on the worktable;

[0020] A collection container is installed inside the workbench and snapped in place.

[0021] Preferably, the workbench is provided with a slot corresponding to the collection container, and the workbench is provided with a locking unit for limiting the position of the collection container.

[0022] Preferably, the collection container has a lock hole, and the locking unit includes:

[0023] A locking seat is provided on the worktable;

[0024] The slider is slidably connected inside the locking seat;

[0025] A locking rod is mounted on the slider and movably inserted into the lock hole;

[0026] A spring is disposed between the slider and the locking seat.

[0027] Preferably, the workbench is provided with a support seat for supporting the pusher.

[0028] This utility model discloses a sugarcane bud surface integrity detection and screening device, which has the following beneficial effects:

[0029] This sugarcane bud surface integrity detection and screening device, combining a visual inspection unit and a screening unit, achieves automated detection and screening of sugarcane bud surfaces. The device boasts advantages such as accurate detection, high screening efficiency, and simple operation, significantly improving the accuracy and efficiency of sugarcane bud screening while reducing manual labor intensity. Furthermore, the device includes a collection unit for easy collection and storage of substandard sugarcane buds, as well as the replacement and maintenance of the collection containers. Therefore, this device has broad application prospects and significant practical value in the field of sugarcane bud screening. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0032] Figure 2 This is a schematic diagram of the structure of the screening unit of this utility model;

[0033] Figure 3 This is a schematic diagram of the structure of the collection unit of this utility model;

[0034] Figure 4 This is a schematic diagram of the locking unit of this utility model.

[0035] In the diagram: 1. Workbench; 11. Slot; 2. Conveyor belt; 3. Support frame; 4. Vision inspection unit; 5. Controller; 6. Screening unit; 61. Electric push rod; 62. Push frame; 621. Support base; 63. Push plate; 64. Limiting baffle; 7. Collection unit; 71. Discharge chute; 72. Collection container; 721. Locking hole; 8. Locking unit; 81. Locking seat; 82. Slider; 83. Locking rod; 84. Spring. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0037] This application provides a sugarcane bud surface integrity detection and screening device, which solves the problem that although mechanical screening can improve screening efficiency compared to manual screening, it is often not accurate enough. Since mechanical screening is usually based on physical characteristics such as size and weight for separation, it is difficult to accurately judge the minor damage or lesions on the surface of sugarcane buds.

[0038] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0039] Example 1:

[0040] This utility model discloses a sugarcane bud surface integrity detection and screening device, according to the attached... Figure 1-4 As shown, it includes a workbench 1, a conveyor belt 2, a support frame 3, a vision inspection unit 4, a controller 5, a screening unit 6, and a collection unit 7;

[0041] Workbench 1 is used to support the entire device; workbench 1 is the foundation of the entire testing and screening device, ensuring the stability and durability of the device.

[0042] Conveyor belt 2 is mounted on workbench 1 and used for conveying sugarcane buds. It transports the buds from one end to the other for visual inspection and sorting. Conveyor belt 2 is driven by a motor and operates continuously via a chain or belt transmission mechanism. In use, simply start the motor, and conveyor belt 2 will begin working, transporting the sugarcane buds to the designated location.

[0043] The support frame 3 is mounted on the conveyor belt 2; the support frame 3 is mounted on the conveyor belt 2 and is used to support and fix the vision inspection unit 4 and the controller 5.

[0044] The visual inspection unit 4 is mounted on the support frame 3 and is used to inspect sugarcane buds. The visual inspection unit 4 includes a camera, an image processor, and connecting cables. The camera captures images of the sugarcane buds, and the image processor processes and analyzes the images to determine the integrity of the sugarcane bud surface. The connecting cables connect the camera and the image processor for data transmission. In use, simply activating the visual inspection unit 4 allows the camera to begin capturing images of the sugarcane buds, while the image processor processes and analyzes the images and transmits the results to the controller 5.

[0045] The visual inspection unit 4 enables automated inspection of the sugarcane sprout surface, improving the accuracy and efficiency of the inspection.

[0046] The controller 5 is mounted on the support frame 3 and connected to the vision inspection unit 4. The controller 5, connected to the vision inspection unit 4, receives the detection results from the image processor 42 and determines whether the sugarcane sprouts are qualified according to preset screening criteria. If the sugarcane sprouts are unqualified, the controller 5 sends a signal to the screening unit 6 to initiate a feeding operation. The controller 5 is typically implemented using a programmable logic controller (PLC) or a microcontroller.

[0047] Controller 5 automates the processing and judgment of detection results, improving the accuracy and efficiency of screening.

[0048] Screening unit 6 is installed on workbench 1 and is used to push unqualified sugarcane buds. Screening unit 6 includes:

[0049] An electric push rod 61 is mounted on the workbench 1 and connected to the controller 5;

[0050] Pusher 62 is located at the output end of electric push rod 61;

[0051] The collection unit 7 is set on the workbench 1 and is used to collect unqualified sugarcane buds.

[0052] Filtering unit 6 also includes:

[0053] Push plate 63 is mounted on push frame 62 and located on one side of conveyor belt 2;

[0054] A limiting baffle 64 is mounted on the pusher 62 and located on the other side of the conveyor belt 2.

[0055] The screening unit 6 includes an electric push rod 61, a pusher frame 62, a pusher plate 63, and a limiting baffle 64. The electric push rod 61 is connected to the controller 5 and is used to receive control signals and drive the pusher frame 62 to move. The pusher frame 62 is equipped with a pusher plate 63 and a limiting baffle 64. The pusher plate 63 is used to push unqualified sugarcane sprouts off the conveyor belt 2, and the limiting baffle 64 is used to prevent the sugarcane sprouts from slipping or deviating during the pushing process. In use, when the controller 5 determines that the sugarcane sprouts are unqualified, it sends a signal to the electric push rod 61, which then drives the pusher frame 62 to move, causing the pusher plate 63 to push the unqualified sugarcane sprouts off the conveyor belt 2.

[0056] The screening unit 6 enables automated screening and rejection of unqualified sugarcane sprouts, improving screening efficiency and accuracy.

[0057] Collection unit 7 includes:

[0058] Discharge chute 71 is installed on workbench 1;

[0059] Collection container 72 is installed inside workbench 1 and snapped in place.

[0060] The workbench 1 is provided with a support seat 621 for supporting the pusher 62, and the support seat 621 makes the pusher 62 stable under force.

[0061] The collection unit 7 includes a discharge chute 71 and a collection container 72. The discharge chute 71 is located on the workbench 1 and is used to receive the substandard sugarcane buds that are pushed down. The collection container 72 is installed inside the workbench 1 and is used to collect and store the substandard sugarcane buds. In use, simply place the collection container 72 under the discharge chute 71 and ensure that it is securely engaged.

[0062] Example 2:

[0063] This utility model discloses a sugarcane bud surface integrity detection and screening device, according to the attached... Figure 1-4 As shown, it includes a workbench 1, a conveyor belt 2, a support frame 3, a vision inspection unit 4, a controller 5, a screening unit 6, and a collection unit 7;

[0064] Workbench 1 is used to support the entire device;

[0065] Conveyor belt 2 is set on workbench 1 and used for transporting sugarcane buds;

[0066] The support frame 3 is mounted on the conveyor belt 2;

[0067] The visual inspection unit 4 is mounted on the support frame 3 and is used to inspect sugarcane buds;

[0068] The controller 5 is mounted on the support frame 3 and connected to the vision inspection unit 4;

[0069] Screening unit 6 is installed on workbench 1 and is used to push unqualified sugarcane buds. Screening unit 6 includes:

[0070] An electric push rod 61 is mounted on the workbench 1 and connected to the controller 5;

[0071] Pusher 62 is located at the output end of electric push rod 61;

[0072] The collection unit 7 is set on the workbench 1 and is used to collect unqualified sugarcane buds.

[0073] The workbench 1 is provided with a slot 11 corresponding to the collection container 72, and the workbench 1 is provided with a locking unit 8 for limiting the position of the collection container 72.

[0074] The collection container 72 has a lock hole 721, and the locking unit 8 includes:

[0075] Locking seat 81 is provided on worktable 1;

[0076] Slider 82 is slidably connected inside locking seat 81;

[0077] Locking rod 83 is mounted on slider 82 and movably inserted into lock hole 721;

[0078] Spring 84 is located between slider 82 and locking seat 81.

[0079] The locking unit 8 includes a locking seat 81, a slider 82, a locking rod 83, and a spring 84. In use, simply pull the slider 82 outwards to move the locking rod 83, then remove or place the collection container 72. After releasing the slider 82, the spring 84 pushes the slider 82 back to its original position, causing the locking rod 83 to engage in the lock hole 721, thus achieving locking.

[0080] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0081] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A screening device for detecting the surface integrity of sugarcane buds, characterized in that, include: The workbench (1) is used to support the entire device; A conveyor belt (2) is set on the workbench (1) and used to transport sugarcane buds; The support frame (3) is mounted on the conveyor belt (2); A visual inspection unit (4) is mounted on the support frame (3) and is used to inspect sugarcane buds; The controller (5) is mounted on the support frame (3) and connected to the vision inspection unit (4); A screening unit (6) is disposed on the workbench (1) and used to push unqualified sugarcane buds. The screening unit (6) includes: An electric push rod (61) is mounted on the worktable (1) and connected to the controller (5); A pusher (62) is disposed at the output end of the electric push rod (61); The collection unit (7) is set on the workbench (1) and is used to collect unqualified sugarcane buds.

2. The sugarcane bud surface integrity detection and screening device according to claim 1, characterized in that, The filtering unit (6) further includes: A push plate (63) is disposed on the push frame (62) and located on one side of the conveyor belt (2); A limiting baffle (64) is provided on the pusher (62) and located on the other side of the conveyor belt (2).

3. The sugarcane bud surface integrity detection and screening device according to claim 1, characterized in that, The collection unit (7) includes: A discharge chute (71) is provided on the workbench (1); A collection container (72) is set inside the workbench (1) and snapped in place.

4. The sugarcane bud surface integrity detection and screening device according to claim 3, characterized in that, The workbench (1) is provided with a slot (11) corresponding to the collection container (72), and the workbench (1) is provided with a locking unit (8) for limiting the position of the collection container (72).

5. The sugarcane bud surface integrity detection and screening device according to claim 4, characterized in that, The collection container (72) has a lock hole (721), and the locking unit (8) includes: A locking seat (81) is provided on the worktable (1); The slider (82) is slidably connected inside the locking seat (81); The locking rod (83) is mounted on the slider (82) and movably inserted into the locking hole (721); A spring (84) is disposed between the slider (82) and the locking seat (81).

6. The sugarcane bud surface integrity detection and screening device according to claim 1, characterized in that, The workbench (1) is provided with a support seat (621) for supporting the pusher (62).

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