Continuous cleaning equipment for casting valve body

By combining the rotation of the casting valve body clamping part with the spraying of the circulating water delivery part, the problem of uneven cleaning of the casting valve body surface is solved, achieving comprehensive cleaning and efficient water resource utilization.

CN223888566UActive Publication Date: 2026-02-10ENWELL EQUIP MFG (JIANGSU) CO LTD
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Patent Information

Application Number
CN202423007965.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2026-02-10
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

In existing casting valve body cleaning equipment, the surface of the casting valve body is not cleaned evenly, and there are dead corners, requiring a large amount of spraying to achieve complete cleaning.

Method used

The cast valve body is rotated by the clamping part of the cast valve body, and sprayed by the circulating water supply part. Combined with the filter plate and filter cotton, the water is filtered to achieve comprehensive cleaning.

Benefits of technology

It achieves comprehensive cleaning of the surface of the cast valve body, reduces water waste, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve body cleaning, in particular to casting valve body continuous cleaning equipment which comprises a controller and a water tank, an installation frame is arranged in the water tank, a plurality of casting valve body clamping parts used for rotationally clamping casting valve bodies are arranged on the upper side of the installation frame, and electric sliding rails are arranged on the two sides of the water tank. A supporting frame is arranged on one side of the electric sliding rail, the controller is arranged on one side of the supporting frame, a circulating water conveying part is arranged on one side of the supporting frame, and a water filtering part is arranged in the water tank.
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Description

Technical Field

[0001] This utility model relates to the field of valve body cleaning technology, and in particular to a continuous cleaning device for cast valve bodies. Background Technology

[0002] The valve body is an important component of a valve. It is usually produced using a casting process. The valve body needs to be cleaned during daily use and after casting is completed. The equipment used for cleaning is called valve body cleaning equipment.

[0003] Chinese patent application number CN202420156344.0 discloses a continuous cleaning device for casting valve bodies. This device includes a valve body cleaning box with a wastewater tank on its outer surface. The wastewater tank's outer surface is equipped with a collection mechanism for collecting the water after cleaning the valve body. The collection mechanism includes a permeable mesh plate inside the cleaning box, and a movable flushing device slidably connected to the outer surface of the cleaning box, positioned above the permeable mesh plate. This continuous cleaning device cleans the valve body using spray nozzles. The water flows downwards through the permeable mesh plate into the wastewater tank during cleaning, and is finally discharged through an outlet pipe. This collection of wastewater facilitates subsequent wastewater treatment and reduces water waste.

[0004] In the above technical solutions, the position of the cast valve body is fixed after placement, and the spraying position is singular, which leads to uneven surface cleaning of the cast valve body. A large amount of spraying is required to achieve a clean cleaning, and there are dead corners in the surface cleaning of the cast valve body. Therefore, we propose a continuous cleaning device for cast valve bodies. Utility Model Content

[0005] This utility model is proposed to address the shortcomings of existing technologies by providing a continuous cleaning device for casting valve bodies. This continuous cleaning device for casting valve bodies solves the problem of incomplete cleaning of the surface of casting valve bodies during continuous cleaning.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A continuous cleaning device for cast valve bodies includes a controller and a water tank. The water tank is equipped with a mounting frame, and the upper side of the mounting frame is provided with a plurality of casting valve body clamping parts for rotating and clamping the casting valve body. Electric slide rails are provided on both sides of the water tank, and a support frame is provided on one side of the electric slide rail. The controller is located on one side of the support frame, and a circulating water supply part is provided on one side of the support frame. A water filtration part is provided inside the water tank.

[0008] The above technical solution involves placing the cast valve body on the casting valve body clamping part, and then the controller controls the circulating water supply part to spray. The casting valve body clamping part rotates the casting valve body while the circulating water supply part sprays it, thereby providing a function of comprehensive spray cleaning of the casting valve body.

[0009] Preferably, the casting valve body clamping part includes a side plate, which is disposed on the upper side of the mounting frame. A two-way cylinder is disposed on one side of the side plate. A movable plate 1 and a movable plate 2 are respectively disposed at both ends of the two-way cylinder. A plurality of turntables 1 are disposed on one side of the movable plate 2. A positioning rod is disposed on one side of the turntables 1. A side frame is disposed on one side of the movable plate 1. A motor is disposed on one side of the side frame. A gear 1 is disposed on the shaft end of the motor. A plurality of gears 2 are disposed on one side of the gears 1. A gear 3 is disposed between two gears 2. A turntable 2 is disposed on one side of the gears 2.

[0010] Through the above technical solution, the bidirectional cylinder controls the moving plate one and the moving plate two to move in opposite directions. Then, the casting valve body is inserted into the positioning rod on the turntable one. Next, the bidirectional cylinder controls the moving plate one and the moving plate two to move relative to each other, clamping the casting valve body. During spraying, the motor drives gear one, and gear one rotates and meshes with transmission gear two. Multiple gears two are transmitted through gear three, so that turntable two cooperates with turntable one to rotate the casting valve body, thereby providing rotation to the casting valve body while also limiting its movement.

[0011] Preferably, the circulating water supply unit includes a water box, which is disposed on the lower side of the support frame. Several nozzles are disposed on the lower side of the water box. A fixing plate is disposed on one side of the water tank. A water pump is disposed on the upper side of the fixing plate. A first telescopic hose is disposed at the output end of the water pump. One end of the first telescopic hose is connected to one side of the water box. A second telescopic hose is disposed at the input end of the water pump. One end of the second telescopic hose is connected to the bottom of one side of the water tank.

[0012] With the above technical solution, during spraying, the water pump on the fixed plate works, and the water in the water tank is drawn by the second telescopic hose and then sent to the first telescopic hose to flow into the water box. The nozzle on the lower side of the water box performs the spraying operation, and the sprayed water falls into the water tank, thus providing a function of circulating water spraying.

[0013] Preferably, the water filtration unit includes a filter plate and filter cotton, with the filter plate disposed inside the water tank and the filter cotton disposed above the filter plate.

[0014] Through the above technical solution, the filter plate, together with the filter cotton, provides a filtration function for the water sprayed from the circulating water supply section.

[0015] Preferably, the water tank has several bases on its inner bottom, an electric push rod on the upper side of the base, a push plate on the shaft end of the electric push rod, and one side of the push plate is connected to one side of the mounting frame.

[0016] Through the above technical solution, the electric push rod pushes the push plate, and the push plate drives the mounting bracket to move, providing a lifting function for the clamping part of the cast valve body, which is beneficial for the maintenance and replacement of the clamping part of the cast valve body.

[0017] In summary, this utility model places the cast valve body on the cast valve body clamping part, and then the controller controls the circulating water supply part to spray. The cast valve body clamping part rotates the cast valve body while the circulating water supply part sprays it, thereby providing a function of comprehensive spray cleaning of the cast valve body.

[0018] In this invention, a bidirectional cylinder controls two moving plates, one and two, to move in opposite directions. The casting valve body is then inserted into a positioning rod on a turntable. The bidirectional cylinder then controls the moving plates, one and two, to move relative to each other, clamping the casting valve body. During spraying, a motor drives gear one, which rotates and meshes with gear two. Multiple gears two are connected by gear three, causing turntable two to rotate in conjunction with turntable pair, thus providing rotation to the casting valve body while simultaneously limiting its movement. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the front axial side of this utility model;

[0020] Figure 2 This is a schematic diagram of the side axial side structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the present invention with a cross-section of the axial side.

[0022] Figure 4 This is a schematic diagram of the structure of the casting valve body clamping part of this utility model.

[0023] In the diagram: 1. Water tank; 2. Mounting bracket; 3. Cast valve body clamping part; 31. Side plate; 32. Two-way cylinder; 33. Moving plate one; 34. Moving plate two; 35. Turntable one; 36. Positioning rod; 37. Side frame; 38. Motor; 39. Gear one; 310. Gear two; 311. Gear three; 312. Turntable two; 4. Electric slide rail; 5. Support frame; 6. Controller; 7. Circulating water supply part; 71. Water box; 72. Nozzle; 73. Fixing plate; 74. Water pump; 75. Telescopic hose one; 76. Telescopic hose two; 8. Base; 9. Electric push rod; 10. Push plate; 11. Filter plate; 12. Filter cotton. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] like Figures 1-4 As shown, a continuous cleaning device for casting valve bodies includes a controller 6 and a water tank 1. A mounting frame 2 is installed inside the water tank 1. Several casting valve body clamping parts 3 for rotating and clamping the casting valve bodies are installed on the upper side of the mounting frame 2. Each casting valve body clamping part 3 includes a side plate 31, which is located on the upper side of the mounting frame 2. A bidirectional cylinder 32 is installed on one side of the side plate 31. A first movable plate 33 and a second movable plate 34 are respectively installed at both ends of the bidirectional cylinder 32. Several first turntables 35 are installed on one side of the second movable plate 34. A positioning rod 36 is installed on one side of each first movable plate 35. A side frame 37 is installed on one side of the first movable plate 33. A motor 38 is installed on one side of the side frame 37. A first gear 39 is installed at the shaft end of the motor 38. Several second gears 310 are installed on one side of each first gear 39. A third gear 311 is installed between two second gears 310. A second turntable 312 is installed on one side of each second gear 310.

[0026] Electric slide rails 4 are installed on both sides of the water tank 1. A support frame 5 is installed on one side of the electric slide rail 4. A controller 6 is installed on one side of the support frame 5. A circulating water supply unit 7 is installed on one side of the support frame 5. The circulating water supply unit 7 includes a water box 71, which is located on the lower side of the support frame 5. Several nozzles 72 are installed on the lower side of the water box 71. A fixing plate 73 is installed on one side of the water tank 1. A water pump 74 is installed on the upper side of the fixing plate 73. A telescopic hose 75 is installed at the output end of the water pump 74. One end of the telescopic hose 75 is connected to one side of the water box 71. A telescopic hose 76 is installed at the input end of the water pump 74. One end of the telescopic hose 76 is connected to the bottom of one side of the water tank 1.

[0027] The water tank 1 is equipped with a water filtration section, which includes a filter plate 11 and a filter cotton 12. The filter plate 11 is located inside the water tank 1, and the filter cotton 12 is located on the upper side of the filter plate 11. Several bases 8 are provided at the bottom inside the water tank 1. An electric push rod 9 is provided on the upper side of the base 8. A push plate 10 is provided at the shaft end of the electric push rod 9. One side of the push plate 10 is connected to one side of the mounting frame 2.

[0028] In this embodiment, the bidirectional cylinder 32 controls the moving plate 1 33 and the moving plate 2 34 to move towards each other. Then, the casting valve body is inserted into the positioning rod 36 on the turntable 1 35. Next, the bidirectional cylinder 32 controls the moving plate 1 33 and the moving plate 2 34 to move relative to each other, clamping the casting valve body. During spraying, the motor 38 drives the gear 1 39. The gear 1 39 rotates and meshes with the transmission gear 2 310. The multiple gears 2 310 are transmitted to each other by the gear 3 311, so that the turntable 2 312 cooperates with the turntable. The casting valve body is rotated by the controller 6, which then controls the circulating water supply unit 7 to spray water. During spraying, the water pump 74 on the fixed plate 73 works, and the water in the water tank 1 is drawn by the telescopic hose 76 and then sent to the water box 71 through the telescopic hose 75. The nozzle 72 on the lower side of the water box 71 sprays water, and the sprayed water falls into the water tank 1. The filter plate 11 and the filter cotton 12 filter and recycle the water sprayed by the circulating water supply unit 7, thereby cleaning the casting valve body thoroughly.

[0029] In this embodiment, the electric push rod 9 pushes the push plate 10, and the push plate 10 drives the mounting bracket 2 to move, providing a lifting function for the casting valve body clamping part 3, which is beneficial for the maintenance and replacement of the casting valve body clamping part 3.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A continuous cleaning device for cast valve bodies, comprising a controller (6), characterized in that, It also includes a water tank (1), a mounting frame (2) is provided inside the water tank (1), and a plurality of casting valve body clamping parts (3) for rotating and clamping the casting valve body are provided on the upper side of the mounting frame (2). Electric slide rails (4) are provided on both sides of the water tank (1), a support frame (5) is provided on one side of the electric slide rail (4), the controller (6) is provided on one side of the support frame (5), a circulating water supply part (7) is provided on one side of the support frame (5), and a water filtration part is provided inside the water tank (1).

2. The continuous cleaning equipment for casting valve bodies according to claim 1, characterized in that, The casting valve body clamping part (3) includes a side plate (31). The side plate (31) is located on the upper side of the mounting frame (2). A two-way cylinder (32) is provided on one side of the side plate (31). A moving plate one (33) and a moving plate two (34) are respectively provided at both ends of the two-way cylinder (32). A plurality of turntables one (35) are provided on one side of the moving plate two (34). A positioning rod (36) is provided on one side of the turntable one (35). A side frame (37) is provided on one side of the moving plate one (33). A motor (38) is provided on one side of the side frame (37). A gear one (39) is provided at the shaft end of the motor (38). A plurality of gears two (310) are provided on one side of the gear one (39). A gear three (311) is provided between two gears two (310). A turntable two (312) is provided on one side of the gear two (310).

3. The continuous cleaning equipment for casting valve bodies according to claim 1, characterized in that, The circulating water delivery unit (7) includes a water box (71), which is located on the lower side of the support frame (5). Several nozzles (72) are provided on the lower side of the water box (71). A fixing plate (73) is provided on one side of the water tank (1). A water pump (74) is provided on the upper side of the fixing plate (73). A first telescopic hose (75) is provided at the output end of the water pump (74). One end of the first telescopic hose (75) is connected to one side of the water box (71). A second telescopic hose (76) is provided at the input end of the water pump (74). One end of the second telescopic hose (76) is connected to the bottom of one side of the water tank (1).

4. The continuous cleaning equipment for casting valve bodies according to claim 1, characterized in that, The water filtration unit includes a filter plate (11) and filter cotton (12). The filter plate (11) is located inside the water tank (1), and the filter cotton (12) is located on the upper side of the filter plate (11).

5. The continuous cleaning equipment for casting valve bodies according to claim 1, characterized in that, The water tank (1) has several bases (8) on its inner bottom side. An electric push rod (9) is provided on the upper side of the base (8). A push plate (10) is provided at the shaft end of the electric push rod (9). One side of the push plate (10) is connected to one side of the mounting frame (2).

Citation Information

Patent Citations

  • Continuous cleaning equipment for casting valve body

    CN221966196U