Vertical pickling rotating mechanism

Abstract

The utility model discloses a vertical pickling rotating mechanism which comprises a shell mechanism and is characterized in that a placing frame mechanism is mounted in the middle of the interior of the left side of the shell mechanism, a spraying mechanism is fixedly connected to the edge of the interior of the left side of the shell mechanism, and a pipeline system is fixedly connected to the lower side of the interior of the shell mechanism; the shell mechanism comprises a pedal plate, a cleaning door plate, a supporting shell, an electric cabinet door, a displayer, an exhaust device and a liquid spraying groove, and the containing frame mechanism comprises a connecting plate, a top plate, a supporting rod, a clamp, a hoop, a spraying plate, a hose connector, a spraying head mounting base, a quartz tube, a containing bottom plate, a universal ball, a guide wheel bottom plate and a spraying head. The spraying mechanism comprises a connector, a fixing plate, a spraying pipe, a nozzle, a butt joint union and a hose. Through the structure, the automation degree in the cleaning process can be improved, employee participation is reduced, the safety performance is improved, the cleaning efficiency is improved, and cleaning is more thorough.

Description

TECHNICAL FIELD

[0001] The utility model relates to pickling mechanism technical field, especially a vertical pickling rotation mechanism. BACKGROUND

[0002] In the photovoltaic, semiconductor, communication industry manufacturing industry, the pipe method 2 process is a kind of irreplaceable process method for preform core manufacturing, in mainstream preform manufacturing process, MCVD, PCVD process is the manufacturing process using pipe method, the manufacturing process of pipe method generally uses a high-purity quartz tube as base pipe, oxide glass particles formed by the chemical reaction of high-purity gas phase raw material and oxygen are deposited on the inner wall of base pipe, after deposition is completed, preform core rod is formed by shrinkage process. In turn, the base pipe will also become part of the preform core rod after the deposition process is completed, therefore, the cleaning degree of base pipe is closely related to the quality of preform core rod, and the uncleanliness of the inner wall of base pipe will directly affect the quality of optical fiber and even cause the scrap of optical fiber preform core rod deposition process.

[0003] In order to ensure the product quality of optical fiber preform core rod, in the pipe method manufacturing process, the cleaning of base pipe is an important process in preform core rod production. In the prior art, the inner and outer walls of the quartz tube are cleaned manually or automatically by using acid, alkali and pure water, and a lot of manual operation is required in the whole cleaning process. This method has low automation degree, low cleaning efficiency and poor effect, and too much manual operation in the cleaning process also brings great safety hazards. Therefore, we propose a vertical pickling rotation mechanism to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model discloses a vertical pickling rotation mechanism, through shell mechanism can support each internal element, and provide protection for it, through the placing rack mechanism can conveniently hold quartz tube, make it easy to install and place to cleaning position more convenient, through the spraying mechanism can automatically spray quartz tube, make spraying more uniform, cleaning is more sufficient, and realize automatic cleaning, through pipeline system can connect cleaning liquid, make it from corresponding position orderly into spraying mechanism, and achieve recycling and reduce waste.

[0005] In order to achieve the above object, a vertical pickling rotation mechanism is provided, which comprises a shell mechanism, characterized in that the shell mechanism left side inside middle installation has the placing rack mechanism, the shell mechanism left side inside edge fixed connection has the spraying mechanism, the shell mechanism inside lower side fixed connection has the pipeline system.

[0006] Preferably, the shell mechanism comprises a foot pedal, a cleaning door plate, a support shell, an electric cabinet door, a display, an exhaust, a liquid spraying groove, the foot pedal is installed at the bottom of the left front wall of the support shell, the liquid spraying groove is arranged at the upper end of the right side of the support shell, the cleaning door plate is fixedly connected to the front wall of the right side of the liquid spraying groove, the display is arranged at the upper end of the left front wall of the support shell, the electric cabinet door is fixedly connected to the left wall of the left side of the support shell, and the exhaust is arranged at the upper end of the back of the right side of the support shell.

[0007] Preferably, the placing rack mechanism comprises a connecting plate, a top plate, a support rod, a clamp, a hoop, a spraying plate, a hose connector, a shower head mounting seat, a quartz tube, a placing bottom plate, a universal ball, a guide wheel bottom plate and a shower head, the connecting plate is installed on the upper side of the liquid spraying groove, and the guide wheel bottom plate is fixedly connected to the middle of the lower side of the upper side of the liquid spraying groove.

[0008] Preferably, the universal ball is installed in the hole in the guide wheel bottom plate, the placing bottom plate is installed on the upper side of the guide wheel bottom plate, the spraying plate is fixedly connected to the upper side of the placing bottom plate, the hose connector is fixedly connected to the middle and the outer walls on the four sides of the spraying plate, the shower head mounting seat is fixedly connected to the upper edge of the spraying plate, the shower head is fixedly connected to the upper side of the shower head mounting seat, the support rod is fixedly connected to the middle of the placing bottom plate and the top plate, the clamp is installed at three positions of the upper, middle and lower parts of the support rod, the quartz tube is installed in the groove at the edge of the clamp, and the hoop is installed on the upper side of the groove at the edge of the clamp.

[0009] Preferably, the spraying mechanism comprises a joint, a fixed plate, a spraying pipe, a nozzle, a butt joint, and a hose, the fixed plate is installed on the inner walls of the left and right sides of the liquid spraying groove, the joint is installed at the bottom of the corner of the liquid spraying groove, the hose is installed in the middle of the joint on the back side and the left and right sides, the butt joint is installed on the upper side of the joint, the spraying pipe is installed on the upper side of the butt joint, the spraying pipe is installed on the opposite side of the fixed plate, and the nozzle is installed on the opposite side of the spraying pipe.

[0010] Preferably, the pipeline system comprises a waste water outlet, a liquid storage tank, a filter screen, an on-off valve, a pneumatic diaphragm valve, a valve, a liquid inlet pipeline, a circulating pump, a waste liquid outlet, a filter barrel, a vertical pump and a circulating pipe, the waste water outlet is fixedly connected to the bottom of the left side of the support shell, and the liquid storage tank is fixedly connected to the bottom of the right side of the inside of the support shell.

[0011] Preferably, the vertical pump is fixedly connected to the right rear side of the upper side plate of the liquid storage tank, the filter barrel is installed on the left side of the vertical pump, the pneumatic diaphragm valve is installed on the left side of the left side opening of the liquid storage tank and the left side of the filter barrel, the filter screen is installed on the bottom of the liquid spraying tank, the circulating pipe is installed on the lower side of the filter screen, the circulating pump is installed in the middle of the circulating pipe, the waste liquid discharge port is installed at the bottom of the circulating pipe, the valve is installed on the upper side of the liquid inlet pipeline near the spraying mechanism connecting port, the liquid inlet pipeline connects each component, and the switch valve is installed in the middle of each straight pipe of the liquid inlet pipeline.

[0012] The quartz tube can be conveniently placed and installed in the cleaning position, the quartz tube can be automatically sprayed, the spraying is more uniform, the cleaning is more sufficient, automatic cleaning is realized, and the cleaning liquid can be connected to realize orderly flow into the spraying mechanism from the corresponding position and reduce waste.

[0013] Additional aspects and advantages of the present application will be described in part below, some of which will become apparent from the following description, or will be learned from the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0014] The present application will be further described below with reference to the accompanying drawings and examples.

[0015] Figure 1 It is a front side perspective view of the vertical pickling rotating mechanism of the present application;

[0016] Figure 2 It is a right side perspective view of the vertical pickling rotating mechanism of the present application;

[0017] Figure 3 It is a shell mechanism structure schematic view of the vertical pickling rotating mechanism of the present application;

[0018] Figure 4 It is an upper side placing rack mechanism structure schematic view of the vertical pickling rotating mechanism of the present application;

[0019] Figure 5 It is a bottom placing rack mechanism structure schematic view of the vertical pickling rotating mechanism of the present application;

[0020] Figure 6 It is a spraying mechanism structure schematic view of the vertical pickling rotating mechanism of the present application;

[0021] Figure 7 It is a left rear side pipeline system structure schematic view of the vertical pickling rotating mechanism of the present application;

[0022] Figure 8 It is right front side pipeline system structure schematic view of vertical pickling rotating mechanism of the utility model;

[0023] Legend:

[0024] 1, shell mechanism; 101, footboard; 102, cleaning door plate; 103, support shell; 104, electric cabinet door; 105, display; 106, exhaust; 107, liquid spray groove; 2, placing rack mechanism; 201, connecting plate; 202, top plate; 203, support rod; 204, clamp; 205, hoop; 206, spray plate; 207, hose connector; 208, spray head mounting seat; 209, quartz tube; 210, placing bottom plate; 211, universal ball; 212, guide wheel bottom plate; 213, spray head; 3, spray mechanism; 301, joint; 302, fixed plate; 303, spray pipe; 304, nozzle; 305, butt joint by order; 306, hose; 4, pipeline system; 401, waste water discharge port; 402, liquid storage tank; 403, filter screen; 404, switch valve; 405, pneumatic diaphragm valve; 406, valve; 407, liquid inlet pipeline; 408, circulating pump; 409, acid discharge pipe; 410, filter barrel; 411, vertical pump; 412, circulating pipe. DETAILED DESCRIPTION

[0025] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0026] Embodiment:

[0027] With reference to Figures 1 to 8 , the utility model embodiment vertical pickling rotating mechanism, it includes shell mechanism 1, the shell mechanism 1 left side inside middle installation has placing rack mechanism 2, the shell mechanism 1 left side inside edge fixedly connected with spray mechanism 3, the shell mechanism 1 inside lower side fixedly connected with pipeline system 4.

[0028] The shell mechanism 1 comprises a foot pedal 101, a cleaning door plate 102, a support shell 103, an electric cabinet door 104, a display 105, an exhaust 106, a liquid spraying groove 107, the foot pedal 101 is installed at the bottom of the left front wall of the support shell 103, the liquid spraying groove 107 is arranged at the upper end of the right side of the support shell 103, the cleaning door plate 102 is fixedly connected to the front wall of the right side of the liquid spraying groove 107, the display 105 is arranged at the upper end of the left front wall of the support shell 103, the electric cabinet door 104 is fixedly connected to the left wall of the left side of the support shell 103, and the exhaust 106 is arranged at the upper end of the back of the right side of the support shell 103. The foot pedal 101 can conveniently install the rack mechanism 2, the cleaning door plate 102 and the liquid spraying groove 107 provide space for cleaning, the electric cabinet door 104 facilitates the inspection of the pipeline system 4 and the replacement of cleaning acid, the exhaust 106 ventilates, and the display 105 displays the cleaning process.

[0029] The rack mechanism 2 comprises a connecting plate 201, a top plate 202, a support rod 203, a clamp 204, a clamp 205, a spraying plate 206, a hose connector 207, a spraying head mounting seat 208, a quartz tube 209, a placing bottom plate 210, a universal ball 211, a guide wheel bottom plate 212, and a spraying head 213. The connecting plate 201 is installed on the upper side of the liquid spraying groove 107, and the guide wheel bottom plate 212 is fixedly connected to the middle of the upper side and the lower side of the liquid spraying groove 107. The universal ball 211 is installed in the hole in the guide wheel bottom plate 212, the placing bottom plate 210 is installed on the upper side of the guide wheel bottom plate 212, the spraying plate 206 is fixedly connected to the upper side of the placing bottom plate 210, the hose connector 207 is fixedly connected to the middle and the outer wall of the spraying plate 206, the spraying head mounting seat 208 is fixedly connected to the upper edge of the spraying plate 206, the spraying head 213 is fixedly connected to the upper side of the spraying head mounting seat 208, the support rod 203 is fixedly connected to the middle of the placing bottom plate 210 and the top plate 202, the clamp 204 is installed at three positions of the upper, middle and lower of the support rod 203, the quartz tube 209 is installed in the groove at the edge of the clamp 204, and the clamp 205 is installed on the upper side of the groove at the edge of the clamp 204. The quartz tube 209 is installed in the groove at the edge of the clamp 204, and then fixed tightly by the clamp 205, the quartz tube 209 is above the spraying head 213, the spraying plate 206 connects each cleaning head with the cleaning liquid, the hose connector 207 at the edge of the spraying plate 206 is connected with the spraying mechanism 3, the top plate 202, the support rod 203 and the placing bottom plate 210 support the structure, and the guide groove of the placing bottom plate 210 and the universal ball 211 form a cooperation to fix the rotation angle, so that the left rotation angle and the right rotation angle are 90 degrees.

[0030] The spraying mechanism 3 comprises a joint 301, a fixed plate 302, a spraying pipe 303, a nozzle 304, a butt joint 305, a hose 306, the fixed plate 302 is installed on the inner wall of the left and right sides of the spraying groove 107, the joint 301 is installed at the bottom of the corner of the spraying groove 107, the hose 306 is installed at the rear side and the middle of the joints 301 on the left and right sides, the butt joint 305 is installed on the upper side of the joint 301, the spraying pipe 303 is installed on the upper side of the butt joint 305, the spraying pipe 303 is installed on the opposite side of the fixed plate 302, and the nozzle 304 is installed on the opposite side of the spraying pipe 303. The joint 301 and the hose 306 facilitate the connection of various pipelines, the spraying pipe 303 transmits cleaning liquid, the nozzle 304 sprays cleaning liquid, the butt joint 305 makes different structures easy to connect, and the fixed plate 302 stabilizes the spraying pipe 303.

[0031] The pipeline system 4 comprises a waste water outlet 401, a liquid storage tank 402, a filter screen 403, an on-off valve 404, a pneumatic diaphragm valve 405, a valve 406, a liquid inlet pipeline 407, a circulating pump 408, a waste liquid outlet 409, a filter barrel 410, a vertical pump 411 and a circulating pipeline 412. The waste water outlet 401 is fixedly connected to the bottom of the left side of the supporting shell 103, and the liquid storage tank 402 is fixedly connected to the bottom of the right side of the inside of the supporting shell 103. The vertical pump 411 is fixedly connected to the right rear side of the upper side plate of the liquid storage tank 402, the filter barrel 410 is installed on the left side of the vertical pump 411, the pneumatic diaphragm valve 405 is installed on the left side of the left side opening of the liquid storage tank 402 and the left side of the filter barrel 410, the filter screen 403 is installed on the bottom of the left and right sides of the spraying groove 107, the circulating pipeline 412 is installed on the lower side of the filter screen 403, the circulating pump 408 is installed in the middle of the circulating pipeline 412, the waste liquid outlet 409 is installed at the bottom of the circulating pipeline 412, the valve 406 is installed on the upper side of the liquid inlet pipeline 407 near the connecting port of the spraying mechanism 3, the liquid inlet pipeline 407 is connected to various cleaning components, control components and various pump bodies, the on-off valve 404 is installed in the middle of each straight pipeline of the liquid inlet pipeline 407. The waste water outlet 401 and the waste liquid outlet 409 discharge unusable liquid, the liquid inlet pipeline 407 connects various cleaning components, control components and various pump bodies, the pneumatic diaphragm valve 405 controls the flow of cleaning liquid, the circulating pipeline 412 and the circulating pump 408 enable the cleaning liquid to be recycled, the on-off valve 404 and the valve 406 control whether the liquid can pass through, and the filter barrel 410 filters impurities in the liquid drawn out by the vertical pump 411 to prevent the pipeline from being blocked.

[0032] Working principle: when using, install the quartz tube 209 in the slot on the edge of the clamp 204, then fix it tightly through the clamp 205, open the cleaning door plate 102, install it in the liquid spraying groove 107, through the guide slot of the bottom plate 210 and the universal ball 211, form a cooperation and fix the rotation angle, make the left rotation and right rotation angle 90 degrees, then connect the placing frame mechanism 2 to the whole mechanism through the hose 306 and the hose connector 207, close the cleaning door plate 102. The product is cleaned by pure water first, the pure water enters the inside of the spraying mechanism 3 through the liquid inlet pipeline 407, connects each component through the hose 306, the nozzle 304 sprays water to clean, then pickling, the liquid is pumped out through the vertical pump 411, after filtering the impurities in the filter barrel 410, the liquid is controlled to enter the spraying mechanism 3 through the liquid inlet pipeline 407 by the pneumatic diaphragm valve 405, connects each component through the hose 306, the nozzle 304 sprays cleaning acid to clean, the acid liquid enters the circulating pipe 412 and the circulating pump 408 through the filter screen 403, so that the cleaning liquid can be recycled, finally, water washing, when water washing, the liquid is discharged through the filter screen 403 and the waste water discharge port 401.

[0033] The above embodiment of the utility model is described in detail in combination with the drawings, but the utility model is not limited to the above embodiment, within the knowledge range of ordinary skilled in the art, various changes can be made without departing from the purpose of the utility model.

Claims

1. A vertical pickling rotary mechanism, comprising a housing mechanism (1), characterized in that, The outer shell mechanism (1) has a placement rack mechanism (2) installed in the middle of the left side interior, and a spray mechanism (3) is fixedly connected to the left inner edge of the outer shell mechanism (1). A pipeline system (4) is fixedly connected to the lower side of the inner interior of the outer shell mechanism (1). The outer shell mechanism (1) includes a foot pedal (101), a cleaning door panel (102), a supporting shell (103), an electrical cabinet door (104), a display (105), an exhaust fan (106), and a spray tank (107). The foot pedal (101) is installed at the bottom of the left front wall of the supporting shell (103). The spray tank... (107) is located on the upper right side of the supporting shell (103), the cleaning door panel (102) is fixedly connected to the front right side of the spray tank (107), the display (105) is located on the upper left front side of the supporting shell (103), the electrical cabinet door (104) is fixedly connected to the left left side of the supporting shell (103), and the exhaust fan (106) is located on the upper right rear side of the supporting shell (103); the placement rack mechanism (2) includes a connecting plate (201), a top plate (202), a support rod (203), a clamp (204), and a clamp (205). The spray mechanism (3) includes a spray plate (206), a hose connector (207), a spray head mounting base (208), a quartz tube (209), a base plate (210), a ball joint (211), a guide wheel base plate (212), and a spray head (213). The connecting plate (201) is installed on the upper side of the spray tank (107), and the guide wheel base plate (212) is fixedly connected to the middle of the upper and lower sides of the spray tank (107). The spray mechanism (3) includes a connector (301), a fixing plate (302), a spray pipe (303), a nozzle (304), and a docking auger (305). The hose (306) is installed on the inner walls of the left and right sides of the spray tank (107), the connector (301) is installed at the bottom of the corner of the spray tank (107), the hose (306) is installed between the rear side and the left and right side connectors (301), the connecting ring (305) is installed on the upper side of the connector (301), the spray pipe (303) is installed on the upper side of the connecting ring (305), the spray pipe (303) is installed on the opposite side of the fixing plate (302), and the nozzle (304) is installed on the opposite side of the spray pipe (303).

2. The vertical pickling rotary mechanism according to claim 1, characterized in that, The universal ball (211) is installed in the hole in the guide wheel base plate (212). The placement base plate (210) is installed on the upper side of the guide wheel base plate (212). The spray plate (206) is fixedly connected to the upper side of the placement base plate (210). The hose connector (207) is fixedly connected to the middle and the outer wall of the spray plate (206). The spray head mounting seat (208) is fixedly connected to the upper edge of the spray plate (206). The spray head (213) is fixedly connected to the upper side of the spray head mounting seat (208). The support rod (203) is fixedly connected between the placement base plate (210) and the top plate (202). The clamp (204) is installed in the upper, middle and lower positions of the support rod (203). The quartz tube (209) is installed in the groove on the edge of the clamp (204). The clamp (205) is installed on the upper side of the groove on the edge of the clamp (204).

3. The vertical pickling rotary mechanism according to claim 1, characterized in that, The pipeline system (4) includes a wastewater outlet (401), a liquid storage tank (402), a filter screen (403), a switch valve (404), a pneumatic diaphragm valve (405), a valve (406), an inlet pipe (407), a circulation pump (408), a waste liquid outlet (409), a filter barrel (410), a vertical pump (411), and a circulation pipe (412). The wastewater outlet (401) is fixedly connected to the bottom left side of the supporting shell (103), and the liquid storage tank (402) is fixedly connected to the bottom right side inside the supporting shell (103).

4. A vertical pickling rotary mechanism according to claim 3, characterized in that, The vertical pump (411) is fixedly connected to the right rear of the upper side plate of the liquid storage tank (402). The filter barrel (410) is installed on the left side of the vertical pump (411). The pneumatic diaphragm valve (405) is installed on the left side of the left opening of the liquid storage tank (402) and on the left side of the filter barrel (410). The filter screen (403) is installed on the left and right sides of the bottom of the spray tank (107). The circulation pipe (412) is installed on the lower side of the filter screen (403). The circulation pump (408) is installed in the middle of the circulation pipe (412). The waste liquid outlet (409) is installed at the bottom of the circulation pipe (412). The valve (406) is installed on the upper side of the inlet pipe (407) near the connection port of the spray mechanism (3). The inlet pipe (407) connects to each component. The switch valve (404) is installed in the middle of each straight pipe of the inlet pipe (407).

Images