Waste residue recycling device in fermentation process

By designing a dredging, drying, and crushing mechanism, the problem of incomplete waste residue grabbing in the fermentation device was solved, enabling rapid filtration and crushing of waste residue, thereby improving resource utilization and economic benefits.

CN223888684UActive Publication Date: 2026-02-10青岛真多美植物营养有限公司
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Patent Information

Application Number
CN202520180132.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-02-10
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

Existing fermentation equipment cannot completely capture large amounts of waste residue, resulting in waste residue residue and excessive time consumption, which affects resource utilization and economic benefits.

Method used

A waste residue recycling device was designed, which includes a retrieval and drying mechanism and a crushing mechanism. The waste residue is lifted and pushed into the drying chamber by manually operating the handle and filter plate. The fan and crushing roller are used for drying and crushing, so as to achieve rapid filtration and crushing of the waste residue.

Benefits of technology

It enables rapid filtration and crushing of waste residue, improves resource utilization and economic benefits, avoids the problem of large pieces of waste residue remaining that cannot be further processed and utilized, and improves the efficiency and quality of waste residue recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste residue recycling device in a fermentation process, and relates to the technical field of fermentation, the waste residue recycling device comprises a salvage air-drying mechanism and a fermentation chamber, and a crushing mechanism is arranged on the front side of the salvage air-drying mechanism. Then, when the filter plate abuts against a push block, a handle is manually pushed to drive the push block to move, when the push block moves, the waste residues on the filter plate can be pushed to a door plate, then the door plate is pushed open, then the waste residues fall into an air drying chamber, and then a first baffle slides into the air drying chamber along a second groove manually; and then a motor is started to drive a rotating shaft to rotate, so that a disc is driven to rotate, a fan is driven to rotate, the interior of the air drying chamber is air-dried, and the mechanism can quickly filter out waste residues in the fermentation chamber and then push the waste residues into the air drying chamber for air drying.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to fermentation technical field, especially relate to the waste residue recycling device in fermentation process. BACKGROUND

[0002] Under the dual context of modern industrial production and environmental protection, fermentation process plays an extremely important role, fermentation is widely used in food, beverage, pharmaceutical, biological chemical industry and many other fields, such as the use of yeast fermentation to produce alcohol in the wine industry, the synthesis of various antibiotics by means of microbial fermentation in the pharmaceutical field, however, fermentation process inevitably produces a large amount of waste residue.

[0003] According to the announcement number CN209567965U of the disclosed patent of a kind of farm waste recycling fermentation device, including fermentation frame, the left end of the fermentation frame is fixed with two motor boxes, the first motor is fixed in the motor box, the output shaft end of the first motor is fixed with a lead screw, the surface of the lead screw is fixed with a sliding block, the sliding block is fixed with a sleeve between, the inner sleeve is rotatably installed on the inner wall of the sleeve, two grippers are fixed on the inner wall bottom of the inner sleeve, the second motor is fixed on the top of the side wall of the sleeve, the outer wall top of the inner sleeve is fixed with a gear ring, the second motor and the gear ring are meshed with each other.In the utility model, the cooperation of the second motor of the inner sleeve can make the gripper rotate inside the inner sleeve, stir the fermentation material, make the fermentation more sufficient, also speed up the fermentation speed, through the cooperation of the first motor and the inner sleeve, the fermentation waste residue inside the device can be easily cleaned out, without manual cleaning, time-saving and labor-saving, but there are still the following deficiencies such as:

[0004] The farm waste recycling fermentation device uses gripper to grab the internal waste residue, when facing too much internal waste residue, it takes too much time, and it may also cause incomplete grabbing of internal waste residue, resulting in waste residue remaining in the fermentation chamber, therefore we propose a waste residue recycling device in fermentation process. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a waste residue recycling device in fermentation process, by manually pulling handle two, and then driving the groove to rise, so as to drive the filter plate to rise, lift the waste residue together, then when the filter plate abuts against the push block, manually push the handle to drive the fixed shaft to move, so as to drive the push block to move, solve the problem of incomplete grabbing of internal waste residue.

[0006] To solve the above technical problems, the utility model is realized by the following technical scheme:

[0007] The utility model discloses a waste residue recycling device in fermentation process, including salvaging air -drying mechanism and fermentation chamber, salvaging air -drying mechanism front is provided with the crushing mechanism, the fixed shaft is slidably connected with in the fermentation chamber inner wall, the fixed shaft back surface fixedly connected with the handle, the fixed shaft front fixedly connected with the push piece, the recess is seted up in the fermentation chamber inside, the filter plate is slidably connected with in the recess inner wall, the fixed shaft no. Two are fixedly connected with at filter plate top, the fixed shaft no. Two are seted up with two, the handle no. Two are fixedly connected with at the fixed shaft no. Two top, the inlet pipeline is fixedly connected with at the fermentation chamber top, the cover is clamped with at inlet pipeline top, the door plate is contacted with in the fermentation chamber inner wall, the hinge is fixedly connected with on the door plate outer wall, through setting up the door plate, the door plate can be directly pushed when facilitating the push waste, make the waste fall into the air -drying chamber inside and carry out air -drying.

[0008] Further, the fermentation chamber outer wall is fixedly connected with the air -drying chamber, the air -drying chamber outer wall is fixedly connected with the fixed plate, the motor is fixedly connected with at the fixed plate top, the rotating shaft is fixedly connected with at the motor bottom output shaft through the shaft coupling, through setting up the air -drying chamber, the filtered waste can carry out air -drying in the air -drying chamber inside, and subsequent secondary utilization is facilitated.

[0009] Further, the rotating shaft left side is fixedly connected with the disc, a plurality of fans are fixedly connected with on the disc outer surface, the recess no. Two are seted up in the air -drying chamber inside, the baffle no. One is slidably connected with in the recess no. Two inner wall, through setting up the fan and carrying out blowing to the air -drying chamber inside, can make the waste in the air -drying chamber inside carry out air -drying quickly, save time to facilitate subsequent processing.

[0010] Further, the recess no. Three are seted up in the air -drying chamber inside, the baffle no. Two are slidably connected with in the recess no. Three inner wall, the ventilation plate is clamped with on the air -drying chamber inner wall, through setting up the ventilation plate, make the air -drying chamber inside air can flow quickly, accelerate the speed of waste air -drying.

[0011] Further, the crushing mechanism includes the crushing chamber fixedly connected on the fermentation chamber outer wall, the belt pulley no. One is fixedly connected with on the rotating shaft outer surface, the belt is transmission connection on the belt pulley no. One outer surface, the belt wheel no. Two are transmission connection on the one end away from the belt pulley no. One of the belt, the rotating shaft no. Two are fixedly connected with on the belt wheel no. Two inner wall, the gear no. One is fixedly connected with on the rotating shaft no. Two outer surface, through setting up the crushing chamber, make the waste after air -drying can carry out crushing again, to facilitate subsequent continue to utilize the waste.

[0012] Furthermore, a second gear meshes with the outer surface of the first gear, and a third rotating shaft is fixedly connected to the inner wall of the second gear. The right side of the third rotating shaft is rotatably connected to the inner wall of the crushing chamber. A second crushing roller is fixedly connected to the outer surface of the third rotating shaft, and a first crushing roller is fixedly connected to the outer surface of the second rotating shaft. By setting the first and second crushing rollers, the waste material falling above is crushed, preventing large pieces of waste from being unusable for secondary use.

[0013] This utility model has the following beneficial effects:

[0014] 1. This utility model incorporates a filter plate. When waste residue needs to be removed, firstly, manually pull handle two to raise the filter plate, lifting the waste residue along with it. Then, when the filter plate presses against the push block, manually push the handle to move the push block. As the push block moves, it pushes the waste residue on the filter plate towards the door panel. Due to the presence of a hinge, the door panel is opened, and the waste residue falls into the drying chamber. Then, manually slide baffle one along groove two into the interior, and start the motor to drive the rotating shaft to rotate, thereby driving the disc to rotate, which in turn drives the fan to rotate, drying the interior of the drying chamber. This mechanism can quickly filter out the waste residue inside the fermentation chamber and then push the waste residue into the drying chamber for further drying, facilitating subsequent secondary utilization of the waste residue and improving the resource utilization rate and economic benefits of the entire fermentation process.

[0015] 2. This utility model features a mechanism where, when waste residue needs to be crushed, the first step is to manually pull the second baffle. The dried waste residue on the second baffle falls into the crushing chamber. Simultaneously, the rotating shaft rotates, driving the second pulley to rotate, which in turn drives the second rotating shaft. This rotation of the second rotating shaft, in turn, drives the first crushing roller to rotate, which in turn drives the second gear to rotate, which in turn drives the third rotating shaft, thus driving the second crushing roller to rotate. As both crushing rollers rotate, the waste residue falling above them is crushed. This mechanism effectively crushes dried waste residue, avoiding the problem of large pieces of waste residue remaining that prevent further processing and utilization, thus improving the efficiency and quality of waste residue recycling.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model from the left side;

[0020] Figure 3 This is a cross-sectional view of the overall structure of this utility model from the rear.

[0021] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0022] Figure 5 This utility model Figure 3 Enlarged diagram of point B in the middle.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Salvage and drying mechanism; 101. Fermentation chamber; 102. Fixed shaft; 103. Handle; 104. Push block; 105. Filter plate; 106. Groove; 107. Fixed shaft two; 108. Handle two; 109. Feed pipe; 110. Cover; 111. Door panel; 112. Hinge; 113. Drying chamber; 114. Fixed plate; 115. Motor; 116. Rotating shaft; 117. Disc; 118. Fan; 119. Groove II; 120. Baffle I; 121. Groove III; 122. Baffle II; 123. Ventilation plate; 2. Crushing mechanism; 201. Crushing chamber; 202. Pulley I; 203. Belt; 204. Pulley II; 205. Rotating shaft II; 206. Gear I; 207. Gear II; 208. Crushing roller I; 209. Crushing roller II; 210. Rotating shaft III. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5As shown, this utility model is a waste residue recycling device in a fermentation process, including a dredging and drying mechanism 1 and a fermentation chamber 101. A crushing mechanism 2 is provided on the front of the dredging and drying mechanism 1. A fixed shaft 102 is slidably connected to the inner wall of the fermentation chamber 101, and a handle 103 is fixedly connected to the back of the fixed shaft 102. The handle 103 allows workers to manually push it, which in turn drives a pusher block 104 to push the waste material inside. The pusher block 104 is fixedly connected to the front of the fixed shaft 102. A groove 106 is provided inside the fermentation chamber 101, and a filter plate 105 is slidably connected to the inner wall of the groove 106. A second fixed shaft 107 is fixedly connected to the top of the filter plate 105. The filter plate 105 facilitates the filtration of the waste material inside the fermentation chamber 101. Two second fixed shafts 107 are provided, and a second handle 108 is fixedly connected to the top of each second fixed shaft 107. An inlet pipe 109 is fixedly connected to the top of the fermentation chamber 101, and a cover is snapped onto the top of the inlet pipe 109. Sub-110, with a feed pipe 109, facilitates the addition of raw materials to the fermentation chamber 101. The inner wall of the fermentation chamber 101 is in contact with a door panel 111, and a hinge 112 is fixedly connected to the outer wall of the door panel 111. A drying chamber 113 is fixedly connected to the outer wall of the fermentation chamber 101, and a fixing plate 114 is fixedly connected to the outer wall of the drying chamber 113. The door panel 111 allows a pusher block 104 to push the waste material inside and then push open the door panel 111, allowing the waste material to fall into the drying chamber 113. A motor 115 is fixedly connected to the top of the fixed plate 114. The bottom output shaft of the motor 115 is fixedly connected to a rotating shaft 116 via a coupling. A disc 117 is fixedly connected to the left side of the rotating shaft 116. Several fans 118 are fixedly connected to the outer surface of the disc 117. By setting the fans 118, it is convenient to quickly dry the waste inside the drying chamber 113. A second groove 119 is opened inside the drying chamber 113. A baffle 120 is slidably connected to the inner wall of the second groove 119.

[0027] Manually pull the handle 108 to move the filter plate 105 upward, then manually push the handle 103 to move the fixed shaft 102, thereby moving the push block 104, which in turn pushes the waste material above the filter plate 105 into the drying chamber 113 for drying, which can quickly filter the waste material inside the fermentation chamber 101.

[0028] The drying chamber 113 has a groove 121 inside, and a baffle 122 is slidably connected to the inner wall of the groove 121. A ventilation plate 123 is snapped into the inner wall of the drying chamber 113. By setting the baffle 122, waste material is prevented from falling directly into the crushing chamber 201 below without passing through the drying chamber 113. The crushing mechanism 2 includes a crushing chamber 201 fixedly connected to the outer wall of the fermentation chamber 101. A pulley 202 is fixedly connected to the outer surface of the rotating shaft 116. A belt 203 is driven to the outer surface of the pulley 202. A pulley 204 is driven to the end of the belt 203 away from the pulley 202. By setting the pulley 202, the rotating shaft 116 can drive the rotating shaft 205 to rotate together while rotating. The rotating shaft 205 is fixedly connected to the inner wall of the pulley 204. A gear 206 is fixedly connected to the outer surface of the rotating shaft 205.

[0029] The starting motor 115 drives the rotating shaft 116 to rotate, which in turn drives the fan 118 to rotate, facilitating the drying of waste materials inside the drying chamber 113. At the same time, the rotation of the rotating shaft 116 drives the pulley 202 to rotate, which in turn drives the pulley 204 to rotate, facilitating the rapid drying of waste materials inside the drying chamber 113.

[0030] Gear 207 meshes with the outer surface of gear 1 206. A rotating shaft 3 210 is fixedly connected to the inner wall of gear 207. The right side of rotating shaft 3 210 is rotatably connected to the inner wall of crushing chamber 201. Crushing roller 209 is fixedly connected to the outer surface of rotating shaft 3 210. Crushing roller 1 208 is fixedly connected to the outer surface of rotating shaft 2 205. By setting crushing roller 1 208 and crushing roller 209, it is convenient to crush the waste material falling into crushing chamber 201.

[0031] While rotating shaft 205 rotates, it drives crushing roller 208 to rotate, which in turn drives gear 206 to rotate. Since the two gears mesh with each other, gear 207 rotates, which in turn drives rotating shaft 210 to rotate, thereby driving crushing roller 209 to rotate, which facilitates the crushing of waste materials.

[0032] One specific application of this embodiment is:

[0033] When it is necessary to remove the waste residue, first manually pull handle 108, which will cause groove 106 to rise, thereby causing filter plate 105 to rise and lifting the waste residue along with it. Then, when filter plate 105 abuts against push block 104, manually push handle 103 to move fixed shaft 102, which in turn moves push block 104. When push block 104 moves, it will push the waste residue on filter plate 105 towards door panel 111. Then, due to the presence of hinge 112, door panel 111 will be pushed open, and the waste residue will be removed. The residue falls into the drying chamber 113. Then, the baffle 120 is manually slid into the interior along the groove 119. The motor 115 is then started to drive the rotating shaft 116 to rotate, which in turn drives the disc 117 to rotate, which in turn drives the fan 118 to rotate, thus drying the interior of the drying chamber 113. This mechanism can quickly filter out the waste residue inside the fermentation chamber and then push the waste residue into the drying chamber 113 for further drying, which facilitates the subsequent secondary utilization of the waste residue and improves the resource utilization rate and economic benefits of the entire fermentation process.

[0034] When the waste residue needs to be crushed, firstly, manually pull the baffle 122. The dried waste residue on the baffle 122 will fall into the crushing chamber 201. Then, while the rotating shaft 116 rotates, it drives the pulley 202 to rotate, which in turn drives the belt 203. When the belt 203 moves, it drives the pulley 204 to rotate, which in turn drives the rotating shaft 205 to rotate. When the rotating shaft 205 rotates, it drives the crushing roller 208 to rotate, and simultaneously drives the gear 206 to rotate. When the gear 206 rotates, it drives the gear 207 to rotate, which in turn drives the rotating shaft 210 to rotate, which in turn drives the crushing roller 209 to rotate. As the crushing rollers 208 and 209 rotate, the waste residue falling above them is crushed. This mechanism can crush the dried waste residue, effectively avoiding the problem of large pieces of waste residue remaining that cannot be further processed and utilized, thus improving the efficiency and quality of waste residue recycling.

[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A waste residue recycling device in a fermentation process, comprising a dredging and drying mechanism (1) and a fermentation chamber (101), wherein the dredging and drying mechanism (1) is provided with a crushing mechanism (2) on its front side, characterized in that: A fixed shaft (102) is slidably connected to the inner wall of the fermentation chamber (101). A handle (103) is fixedly connected to the back of the fixed shaft (102). A push block (104) is fixedly connected to the front of the fixed shaft (102). A groove (106) is provided inside the fermentation chamber (101). A filter plate (105) is slidably connected to the inner wall of the groove (106). A second fixed shaft (107) is fixedly connected to the top of the filter plate (105). There are two second fixed shafts (107). A second handle (108) is fixedly connected to the top of the second fixed shaft (107). A feed pipe (109) is fixedly connected to the top of the fermentation chamber (101). A cover (110) is snapped onto the top of the feed pipe (109). A door panel (111) is in contact with the inner wall of the fermentation chamber (101). A hinge (112) is fixedly connected to the outer wall of the door panel (111).

2. The waste residue recycling device in the fermentation process according to claim 1, characterized in that, A drying chamber (113) is fixedly connected to the outer wall of the fermentation chamber (101). A fixing plate (114) is fixedly connected to the outer wall of the drying chamber (113). A motor (115) is fixedly connected to the top of the fixing plate (114). A rotating shaft (116) is fixedly connected to the bottom output shaft of the motor (115) through a coupling.

3. The waste residue recycling device in the fermentation process according to claim 2, characterized in that, A disc (117) is fixedly connected to the left side of the rotating shaft (116). Several fans (118) are fixedly connected to the outer surface of the disc (117). A groove (119) is provided inside the drying chamber (113). A baffle (120) is slidably connected to the inner wall of the groove (119).

4. The waste residue recycling device in the fermentation process according to claim 3, characterized in that, The drying chamber (113) has a groove three (121) inside, and a baffle two (122) is slidably connected to the inner wall of the groove three (121). A ventilation plate (123) is snapped into the inner wall of the drying chamber (113).

5. The waste residue recycling device in the fermentation process according to claim 4, characterized in that, The pulverizing mechanism (2) includes a pulverizing chamber (201) fixedly connected to the outer wall of the fermentation chamber (101), a pulley (202) fixedly connected to the outer surface of the rotating shaft (116), and a belt (203) drivingly connected to the outer surface of the pulley (202).

6. The waste residue recycling device in the fermentation process according to claim 5, characterized in that, The end of the belt (203) away from the pulley one (202) is connected to the pulley two (204). The inner wall of the pulley two (204) is fixedly connected to the rotating shaft two (205), and the outer surface of the rotating shaft two (205) is fixedly connected to the gear one (206).

7. The waste residue recycling device in the fermentation process according to claim 6, characterized in that, Gear 2 (207) meshes with the outer surface of gear 1 (206), and a rotating shaft 3 (210) is fixedly connected to the inner wall of gear 2 (207). The right side of the rotating shaft 3 (210) is rotatably connected to the inner wall of the crushing chamber (201).

8. The waste residue recycling device in the fermentation process according to claim 7, characterized in that, The outer surface of the rotating shaft three (210) is fixedly connected to the crushing roller two (209), and the outer surface of the rotating shaft two (205) is fixedly connected to the crushing roller one (208).

Citation Information

Patent Citations

  • Farm waste recycling fermentation device

    CN209567965U