Metal machining forging device

Abstract

The utility model discloses a metal processing forging device, and particularly relates to the technical field of metal processing, the metal processing forging device comprises a working plate, four corners of the lower end of the working plate are fixedly connected with supporting legs, the middle part of the upper end of the working plate is fixedly connected with a mounting frame and a bearing plate, and the middle parts of the front and rear ends of the working plate are symmetrically provided with clamping assemblies; a forging assembly is arranged in the middle of the upper end of the horizontal part of the mounting frame, and a slag removing assembly is arranged on the upper side of the bearing plate. According to the metal machining and forging device, the two clamping assemblies are arranged, metal can be clamped and fixed, and the situation that in the machining and forging process, the metal is stressed to displace, and normal machining and forging are affected is avoided; and the arranged slag removing assembly can operate along with the metal machining and forging process of the forging assembly, slag generated in the metal surface machining and forging process is removed, in this way, in the machining and forging process, the quality of the metal surface can be guaranteed, and the slag is prevented from being accumulated on the metal surface.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, and in particular to a metal processing forging device. Background Technology

[0002] Metal forging is an important metal forming process that uses forging machinery to apply pressure to metal billets, causing them to undergo plastic deformation, thereby obtaining forgings with certain mechanical properties, shapes, and dimensions.

[0003] Metal raw materials may contain non-metallic inclusions such as oxides, sulfides, and silicates. If these inclusions are not completely removed during the smelting process, they will enter the forging process with the molten metal and form slag.

[0004] Chinese Patent Publication No. CN221087138U discloses a metal processing forging apparatus, including a machine body and a hydraulic press. The hydraulic press is embedded in the upper part of the machine body, and a pressure head is provided on the lower side of the hydraulic press. A base plate is provided on the upper side of the lower end of the inner wall of the machine body. A metal impurity cleaning device is provided between the base plate and the machine body. A drawer is provided on the upper side of the front end of the machine body. An opening is provided on the upper end of the inner wall of the machine body. A fixing frame is welded to the inner wall of the opening. A baffle is placed on the upper end of the fixing frame. Metal impurities that fall off when the pressure head forges metal will fall from the baffle into the drawer below the opening for collection. To clean the metal impurities in the drawer, the drawer is pulled outward through the slide rail fixing assembly, and the impurities in the drawer are emptied. By collecting the impurities that fall off during metal forging into the drawer, it is easy to clean the impurity materials and avoid the problem of impurity residue falling onto the ground around the machine body and being difficult to clean.

[0005] The aforementioned device lacks a structure for clamping and fixing the metal being processed during the forging process. As a result, the metal is prone to displacement due to external impacts during the forging process, thus affecting the quality of metal processing and forging. Utility Model Content

[0006] The main objective of this invention is to provide a metal processing and forging device that can effectively solve the problem that the lack of measures to fix the metal during the metal processing and forging process leads to the metal easily shifting during the processing and forging process, thereby affecting the normal progress of the processing and forging.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0008] A metal processing forging apparatus includes a work plate, with support legs fixedly connected to the four corners of the lower end of the work plate, a mounting frame and a support plate fixedly connected to the middle of the upper end of the work plate, clamping components symmetrically arranged at the middle of the front and rear ends of the work plate, a forging component arranged at the middle of the upper end of the horizontal part of the mounting frame, and a slag removal component arranged on the upper side of the support plate.

[0009] Preferably, the clamping assembly includes a fixing plate, which is fixedly connected to the middle of the rear end of the working plate. A hydraulic cylinder is fixedly connected to the upper front end of the vertical part of the fixing plate, and a clamping plate is fixedly connected to the front end of the piston rod at the output end of the hydraulic cylinder.

[0010] Preferably, the forging assembly includes a second hydraulic cylinder, which is fixedly connected to the middle of the upper end of the horizontal portion of the mounting frame. The lower end of the piston rod at the output end of the second hydraulic cylinder passes through the upper end of the horizontal portion of the mounting frame and extends to the lower side of the horizontal portion of the mounting frame. A forging plate is fixedly connected to the lower end of the piston rod at the output end of the second hydraulic cylinder.

[0011] Preferably, the slag removal assembly includes a grooved plate, with reset components symmetrically arranged at the front and rear of the upper end of the grooved plate, a lifting plate fixedly connected to the lower side of the outer surface of the piston rod at the output end of the hydraulic cylinder, the lifting plate being slidably connected to the middle of the left end of the right vertical part of the mounting frame, and pulling components symmetrically arranged at the front and rear of the lower end of the grooved plate, with a long-haired steel wire brush fixedly connected to the lower side of the two pulling components.

[0012] Preferably, the reset assembly includes a spring, the upper and lower ends of which are fixedly connected to the upper front part of the groove plate and the lower right front part of the horizontal part of the mounting bracket, respectively. The upper right front part of the horizontal part of the mounting bracket extends through and to the lower side of the horizontal part of the mounting bracket and is slidably connected to a limit rod. The limit rod is fixedly connected to the upper front part of the groove plate, and the spring is sleeved on the outer surface of the limit rod.

[0013] Preferably, the pulling assembly includes an L-shaped housing, which is fixedly connected to the lower rear side of the two vertical parts of the mounting bracket at opposite ends. A cable is slidably connected to the inner surface of the L-shaped housing, and the right side of the cable is fixedly connected to the lower rear side of the groove plate. A slider is fixedly connected to the left end of the L-shaped housing, and the slider is slidably connected to the inner surface of the L-shaped housing. A long-bristled wire brush is fixedly connected to the lower end of the slider. A second spring is fixedly connected to the left end of the slider, and the second spring is fixedly connected to the lower rear side of the right end of the left vertical part of the mounting bracket. A roller assembly is provided on the inner surface of the L-shaped housing.

[0014] Preferably, the roller assembly includes a cylinder, which is fixedly connected to both the front and rear sides of the inner surface of the L-shaped housing, and a roller is rotatably connected to the outer surface of the cylinder.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The two clamping components of this utility model can clamp and fix the metal to prevent displacement of the metal under force during processing and forging, which would affect the normal progress of processing and forging; the slag removal component can operate together with the forging component to process and forge the metal, and remove the slag generated during the processing and forging process of the metal surface. This can ensure the quality of the metal surface during processing and forging, and avoid slag accumulation on the metal surface, which would affect the quality of the processed and forged metal. At this time, both springs are under tension.

[0017] 2. The springs one and two provided in this utility model help the long-haired wire brush return to its initial position after displacement; the two roller assemblies are provided so that when the force on both cables changes, both rollers will rotate under force, which can reduce the friction between the two cables and the inner surfaces of the two L-shaped shells, making the force pulling the two cables smaller, thereby ensuring the stability of the entire operation process. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the clamping component structure of this utility model;

[0021] Figure 4 This is a partial structural schematic diagram of the present invention;

[0022] Figure 5 This is a schematic diagram of the reset component structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the pull component structure of this utility model.

[0024] In the diagram: 1. Support leg; 2. Working plate; 3. Mounting frame; 4. Support plate; 5. Clamping assembly; 51. Fixing plate; 52. Hydraulic cylinder one; 53. Clamping plate; 6. Forging assembly; 61. Hydraulic cylinder two; 62. Forging plate; 7. Slag removal assembly; 71. Groove plate; 72. Lifting plate; 73. Reset assembly; 731. Spring one; 732. Limiting rod; 74. Pulling assembly; 741. L-shaped outer shell; 742. Cable; 743. Spring two; 744. Slider; 745. Roller assembly; 7451. Cylinder; 7452. Roller; 75. Long-haired steel wire brush. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] like Figure 1 and Figure 2 As shown, a metal processing forging device includes a working plate 2. Support legs 1 are fixedly connected to the four corners of the lower end of the working plate 2. A mounting frame 3 and a support plate 4 are fixedly connected to the middle of the upper end of the working plate 2. Clamping components 5 are symmetrically arranged in the middle of the front and rear ends of the working plate 2. A forging component 6 is arranged in the middle of the upper end of the horizontal part of the mounting frame 3. A slag removal component 7 is arranged on the upper side of the support plate 4.

[0027] In practice, the metal to be forged is placed on the support plate 4 and located directly below the forging component 6, and the two clamping components 5 are activated to clamp and fix the metal.

[0028] The forging assembly 6 is activated to process and forge the metal. During operation, the forging assembly 6 will drive the slag removal assembly 7 to remove the slag generated during the forging process on the metal surface.

[0029] Specifically, in order to fix the metal during the forging process and thus ensure the stability of the forging process, see [reference needed]. Figure 3 The clamping assembly 5 includes a fixing plate 51, which is fixedly connected to the middle of the rear end of the working plate 2. A hydraulic cylinder 52 is fixedly connected to the upper front end of the vertical part of the fixing plate 51, and a clamping plate 53 is fixedly connected to the front end of the piston rod at the output end of the hydraulic cylinder 52.

[0030] In practice, the metal to be forged is placed between the two clamping plates 53 on the support plate 4. The piston rods of the two hydraulic cylinders 52 are extended, which drives the two clamping plates 53 to move closer to each other until the metal is clamped and fixed, thereby preventing the metal from shifting under force during the forging process and affecting the normal progress of the forging.

[0031] At the same time, the two hydraulic cylinders 52 are not disturbed. By extending the piston rod of one cylinder and retracting the piston rod of the other, the position of the metal on the support plate 4 can be adjusted, so that the metal can be processed and forged at various positions, thereby improving the quality of the processed and forged metal.

[0032] Specifically, in order to remove slag generated on the metal surface during the metal processing and forging process, thereby improving the surface quality of the metal and enhancing the performance of the processed and forged metal, see [reference needed]. Figure 4The forging assembly 6 includes a second hydraulic cylinder 61, which is fixedly connected to the upper middle part of the horizontal section of the mounting frame 3. The lower end of the piston rod at the output end of the second hydraulic cylinder 61 passes through the upper end of the horizontal section of the mounting frame 3 and extends to the lower side of the horizontal section of the mounting frame 3. A forging plate 62 is fixedly connected to the lower end of the piston rod at the output end of the second hydraulic cylinder 61. The slag cleaning assembly 7 includes a grooved plate 71, with reset components 73 symmetrically arranged at the front and rear of the upper end of the grooved plate 71. A lifting plate 72 is fixedly connected to the lower side of the outer surface of the piston rod at the output end of the second hydraulic cylinder 61. The lifting plate 72 is slidably connected to the middle of the left end of the right vertical section of the mounting frame 3. Pulling components 74 are symmetrically arranged at the front and rear of the lower end of the grooved plate 71. A long-haired steel wire brush 75 is fixedly connected to the lower side of the two pulling components 74.

[0033] Further reading Figure 5 The reset assembly 73 includes a spring 731. The upper and lower ends of the spring 731 are fixedly connected to the front upper part of the groove plate 71 and the front right lower part of the horizontal part of the mounting bracket 3, respectively. The front right upper part of the horizontal part of the mounting bracket 3 extends through and to the lower side of the horizontal part of the mounting bracket 3 and is slidably connected to a limit rod 732. The limit rod 732 is fixedly connected to the front upper part of the groove plate 71. The spring 731 is sleeved on the outer surface of the limit rod 732.

[0034] Further reading Figure 6 The pulling assembly 74 includes an L-shaped housing 741, which is fixedly connected to the lower rear side of the two vertical parts of the mounting bracket 3. A cable 742 is slidably connected to the inner surface of the L-shaped housing 741. The right side of the cable 742 is fixedly connected to the lower rear side of the groove plate 71. A slider 744 is fixedly connected to the left end of the L-shaped housing 741. The slider 744 is slidably connected to the inner surface of the L-shaped housing 741. A long-haired steel wire brush 75 is fixedly connected to the lower end of the slider 744. A second spring 743 is fixedly connected to the left end of the slider 744. The second spring 743 is fixedly connected to the lower rear side of the right end of the left vertical part of the mounting bracket 3. A roller assembly 745 is provided on the inner surface of the L-shaped housing 741. The roller assembly 745 includes a cylinder 7451, which is fixedly connected to the front and rear sides of the inner surface of the L-shaped housing 741. A roller 7452 is rotatably connected to the outer surface of the cylinder 7451.

[0035] The two cables 742 mentioned above are respectively attached to the outer surfaces of the two rollers 7452;

[0036] In practice, by repeatedly extending and retracting the piston rod of hydraulic cylinder 61, the forging plate 62 is driven to move up and down repeatedly, thereby realizing the processing and forging of metal.

[0037] When hydraulic cylinder 61 retracts its piston rod, it will drive the forging plate 62 and the lifting plate 72 to move upward. After the lifting plate 72 moves upward to the position where it abuts against the grooved plate 71, hydraulic cylinder 61 continues to retract its piston rod, thereby driving the lifting plate 72 to move upward. The lifting plate 72 will drive the grooved plate 71 to move upward, thereby driving both reset components 73 to move upward, thereby driving both cables 742 to move upward. At this time, both springs 731 are under pressure and in a compressed state.

[0038] Both cables 742 move upward, pulling on the two sliders 744 respectively, causing them to move from left to right. This in turn moves the long-haired wire brush 75 from left to right. As the long-haired wire brush 75 moves from left to right, it passes over the support plate 4 and the metal placed on it, thus removing the slag generated on the metal surface during continuous forging. This ensures the quality of the metal surface during forging and prevents slag from accumulating on the metal surface, which would affect the quality of the forged metal. At this time, both springs 743 are under tension.

[0039] When the piston rod of the hydraulic cylinder 61 extends, it will drive the forging plate 62 and the lifting plate 72 to move downward. When the lifting plate 72 continues to move downward, it will no longer lift the groove plate 71. At this time, both springs 731 will change from the compressed state to the extended state, and both cables 742 will start to move downward.

[0040] After both springs 731 return to their initial state, since the lifting plate 72 no longer acts on the groove plate 71, both springs 743 begin to change from the stretched state to the contracted state, thereby pulling on the two sliders 744 respectively, causing both sliders 744 to start moving from right to left, thereby driving the long-haired wire brush 75 to move from right to left, so that both sliders 744 and the long-haired wire brush 75 return to their initial positions;

[0041] When the long-bristled wire brush 75 moves from right to left, it will also pass through the support plate 4 and the metal placed on the support plate 4, thereby performing secondary cleaning of the slag generated on the metal surface during continuous processing and forging.

[0042] When the forces on both cables 742 change, both rollers 7452 will rotate under the force. This reduces the friction between the two cables 742 and the inner surfaces of the two L-shaped housings 741, resulting in a smaller pulling force on the two cables 742, thus ensuring the stability of the entire operation process.

[0043] It should be noted that the specific installation method, circuit connection method and control method of the two hydraulic cylinders 52 and 61 used in this utility model are all conventional designs, and will not be described in detail in this utility model.

[0044] The working principle of this utility model is as follows:

[0045] Place the metal to be forged on the support plate 4, open the two hydraulic cylinders 52 to extend the piston rods, and drive the two clamping plates 53 to move closer to each other until the metal is clamped and fixed.

[0046] By repeatedly extending and retracting the piston rod of hydraulic cylinder 61, the forging plate 62 is driven to move up and down repeatedly, thereby realizing the processing and forging of metal.

[0047] When the hydraulic cylinder 61 continuously retracts the piston rod, it will drive the lifting plate 72 to move upward and abut against the groove plate 71, thereby driving the lifting plate 72 to move upward continuously, which in turn drives both cables 742 to move upward, causing both sliders 744 to start moving from left to right, thereby driving the long-haired steel wire brush 75 to move from left to right to remove the slag generated on the metal surface during continuous processing and forging.

[0048] As the piston rod of the hydraulic cylinder 61 continues to extend, the lifting plate 72 no longer acts on the groove plate 71, and both cables 742 begin to move downward. Under the action of the two springs 743, both sliders 744 begin to move from right to left, thereby driving the long-haired steel wire brush 75 to move from right to left, and performing secondary cleaning of the slag generated on the metal surface during continuous forging.

[0049] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A metal processing forging apparatus, comprising a work plate (2), characterized in that: The working plate (2) is fixedly connected to four corners of the lower end with support legs (1), the working plate (2) is fixedly connected to the middle of the upper end with a mounting frame (3) and a support plate (4), the working plate (2) is symmetrically provided with clamping components (5) at the middle of the front and rear ends, the mounting frame (3) is provided with a forging component (6) at the middle of the upper end of the horizontal part, and the support plate (4) is provided with a slag removal component (7) on the upper side.

2. The metal processing and forging apparatus according to claim 1, characterized in that: The clamping assembly (5) includes a fixing plate (51), which is fixedly connected to the middle of the rear end of the working plate (2). A hydraulic cylinder (52) is fixedly connected to the upper front end of the vertical part of the fixing plate (51), and a clamping plate (53) is fixedly connected to the front end of the piston rod of the output end of the hydraulic cylinder (52).

3. The metal processing and forging apparatus according to claim 1, characterized in that: The forging assembly (6) includes a second hydraulic cylinder (61), which is fixedly connected to the middle of the upper part of the horizontal portion of the mounting frame (3). The lower end of the piston rod at the output end of the second hydraulic cylinder (61) passes through the upper part of the horizontal portion of the mounting frame (3) and extends to the lower side of the horizontal portion of the mounting frame (3). A forging plate (62) is fixedly connected to the lower end of the piston rod at the output end of the second hydraulic cylinder (61).

4. The metal processing and forging apparatus according to claim 3, characterized in that: The slag cleaning assembly (7) includes a grooved plate (71). The grooved plate (71) is symmetrically provided with reset components (73) at the front and rear of its upper end. The piston rod at the output end of the hydraulic cylinder (61) is fixedly connected to a lifting plate (72) on the lower side. The lifting plate (72) is slidably connected to the middle of the left end of the vertical part on the right side of the mounting bracket (3). The grooved plate (71) is symmetrically provided with a pulling component (74) at the front and rear of its lower end. The two pulling components (74) are fixedly connected with a long-haired steel wire brush (75) on their lower sides.

5. The metal processing and forging apparatus according to claim 4, characterized in that: The reset assembly (73) includes a spring (731), the upper and lower ends of which are fixedly connected to the front upper part of the groove plate (71) and the front right lower part of the horizontal part of the mounting bracket (3), respectively. The front right upper part of the horizontal part of the mounting bracket (3) extends through and to the lower side of the horizontal part of the mounting bracket (3) and is slidably connected to a limit rod (732). The limit rod (732) is fixedly connected to the front upper part of the groove plate (71), and the spring (731) is sleeved on the outer surface of the limit rod (732).

6. The metal processing and forging apparatus according to claim 4, characterized in that: The pulling assembly (74) includes an L-shaped housing (741), which is fixedly connected to the lower rear side of the two vertical parts of the mounting bracket (3) at opposite ends. A cable (742) is slidably connected to the inner surface of the L-shaped housing (741). The right side of the cable (742) is fixedly connected to the lower rear side of the groove plate (71). A slider (744) is fixedly connected to the left end of the L-shaped housing (741). The slider (744) is slidably connected to the inner surface of the L-shaped housing (741). A long-haired steel wire brush (75) is fixedly connected to the lower end of the slider (744). A second spring (743) is fixedly connected to the left end of the slider (744). The second spring (743) is fixedly connected to the lower rear side of the right end of the left vertical part of the mounting bracket (3). A roller assembly (745) is provided on the inner surface of the L-shaped housing (741).

7. A metal processing forging apparatus according to claim 6, characterized in that: The roller assembly (745) includes a cylinder (7451), which is fixedly connected to the front and rear sides of the inner surface of the L-shaped housing (741), and a roller (7452) is rotatably connected to the outer surface of the cylinder (7451).

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