Cutting clamp for valve machining

By designing a cutting fixture for valve processing, and utilizing a pin rod and a motor to drive the fixture structure, flexible clamping and cutting of valves can be achieved. This solves the problems of limited functionality and safety hazards of traditional fixtures, and improves processing efficiency and safety.

CN223889047UActive Publication Date: 2026-02-10JIANGSU XINHUOTEHE FAYE
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Patent Information

Application Number
CN202520405363.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-10
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Traditional valve processing fixtures have limited functionality, are difficult to adjust, pose safety hazards, and have low processing efficiency.

Method used

Design a cutting fixture for valve processing. The fixture uses a pin rod to fix the slide plate position and sets up two sets of fixture structures. The fixture and cutting blade are driven by a motor to achieve flexible clamping and cutting of the valve.

Benefits of technology

It improved the efficiency of valve processing, enhanced the safety of use, and reduced the occurrence of safety accidents.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223889047U_ABST
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Abstract

The cutting clamp for valve machining comprises a movable frame, sliding grooves are formed in the two sides of the middle of the upper portion of the movable frame, sliding plates are arranged at the two ends in the sliding grooves in a sliding fit mode, a top plate is fixedly connected to the top ends of the sliding plates, and side plate frames are fixedly connected to the two ends of the top of the top plate. And one side of the top end of the side plate frame is rotationally connected with a two-way screw rod, and the two sides of the middle of the two-way screw rod are in threaded connection with clamps. The clamps can be close to or far away from the middle, so that a valve is clamped and fixed, after clamping, a worker can slide a sliding plate to slide to the middle position of a movable frame, then the sliding plate is inserted into a plug pin hole through a plug pin rod, the position of the sliding plate is fixed, two clamp structures are arranged, clamping replacement can be conducted according to needs, and the working efficiency is improved. One group of valve bodies is operated and machined, and the other group of valve bodies is clamped, so that the machining efficiency is improved, and the use safety is improved through separated work with the cutter.
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Description

Technical Field

[0001] This utility model relates to the field of valve processing and cutting fixture technology, specifically a cutting fixture for valve processing. Background Technology

[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and regulate and control the parameters (temperature, pressure, and flow rate) of the transported medium. Based on their function, they can be classified as shut-off valves, check valves, regulating valves, etc.

[0003] Valves are control components in fluid transport systems, serving functions such as shut-off, regulation, flow guidance, backflow prevention, pressure stabilization, flow diversion, and pressure relief. Valves used in fluid control systems range from the simplest shut-off valves to the various valves used in highly complex automated control systems, exhibiting a wide variety of types and specifications.

[0004] During valve processing, clamps are used to hold and fix the valve to increase stability. Then, the excess pipe or scrap material is cut off. However, traditional clamps have limited functions, are not easy to adjust after clamping, and require workers to be below the cutter to perform the clamping work. Some workers may disassemble or process the valve without stopping the cutter in time in order to increase efficiency, which can easily lead to safety accidents. Therefore, the use of clamps is inconvenient. Utility Model Content

[0005] The purpose of this utility model is to provide a cutting fixture for valve processing. The fixture is fixed in position by inserting a pin rod into the pin hole. It has two sets of fixture structures, which can be replaced as needed. One set is used for processing while the other set clamps the valve body, thereby improving processing efficiency. Furthermore, the separation of the fixture from the cutting tool increases safety during use.

[0006] To achieve the above objectives, a cutting fixture for valve processing is provided, comprising: a movable frame, wherein sliding grooves are provided on both sides of the upper center of the movable frame, sliding plates are slidably fitted at both ends of the sliding grooves, a top plate is fixedly connected to the top of the sliding plates, side plate frames are fixedly connected to both ends of the top of the top plate, a bidirectional screw is rotatably connected to one side of the top of the side plate frame, and clamps are threadedly connected to both sides of the middle of the bidirectional screw;

[0007] An L-shaped fixing plate is fixedly connected to the middle of the rear side of the mobile frame. An electric telescopic rod is fixedly connected to the top of the L-shaped fixing plate. A fixing frame is fixedly connected to the extension end of the electric telescopic rod. A first motor is fixedly connected to one side of the fixing frame. A drive shaft is fixedly connected to the drive end of the first motor. A cutting blade is fixedly connected to one side of the drive shaft.

[0008] According to the aforementioned cutting fixture for valve processing, a turntable is rotatably connected to the middle of the top plate, and a third motor is fixedly connected to the bottom end of the top plate, with the drive end of the third motor fixedly connected to the turntable.

[0009] According to the cutting fixture for valve processing, a pin is inserted into the middle of the front side of the movable frame, and a pin hole is opened at the middle of the bottom end of the front sliding plate, with the pin and the pin hole being inserted into each other.

[0010] According to the cutting fixture for valve processing, a second motor is fixedly connected to one end of the rear side plate frame, and the drive end of the second motor is fixedly connected to a bidirectional screw.

[0011] According to the aforementioned cutting fixture for valve processing, a sliding rod is fixedly connected to the outer end of the fixture, and the sliding rod and the side plate frame are in sliding engagement.

[0012] According to the cutting fixture for valve processing, the bottom of the slide plate and the slide groove slide in a reverse T-shape.

[0013] According to the aforementioned cutting fixture for valve processing, a connecting frame is fixedly connected between the third motor and the top plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This utility model discloses a cutting fixture for valve processing. It comprises a clamp, a sliding plate, a movable frame, and a pin. The clamp can move closer to or further away from the center to hold and fix the valve. After clamping, the operator can slide the sliding plate to the center of the movable frame, and then the pin is inserted into the pin hole to fix the sliding plate in position. Two sets of clamping structures are provided, allowing for clamping and replacement as needed. One set is used for processing while the other clamps the valve body, improving processing efficiency. Furthermore, the separation of the clamping mechanism from the cutting blade increases safety during use.

[0016] This utility model discloses a cutting fixture for valve processing, which includes a first motor, a drive shaft, a cutting blade, and a second motor. The second motor drives a bidirectional screw to rotate, and the rotating fixture can move closer to or further away from the center to clamp and fix the valve. The first motor drives the drive shaft to rotate, and the cutting blade can cut the valve. After cutting, the valve can be released by rotating the second motor in the opposite direction. Subsequently, a third motor drives a turntable to rotate, and the valve body can be adjusted to perform cutting at different angles.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a three-dimensional view of the rear side of a cutting fixture for valve processing according to the present invention.

[0020] Figure 2 This is a front view of a cutting fixture for valve processing according to the present invention;

[0021] Figure 3 This utility model Figure 2 Enlarged view of point A in the image;

[0022] Figure 4 This is an enlarged view of the fixture structure of a cutting fixture for valve processing according to this utility model.

[0023] In the diagram: 1. Moving frame; 2. Slide rail; 3. Side plate frame; 4. First motor; 5. Electric telescopic rod; 6. Second motor; 7. L-shaped fixing plate; 8. Slide plate; 9. Pin rod; 10. Cutting blade; 11. Drive shaft; 12. Fixture; 13. Turntable; 14. Slide rod; 15. Clamp; 16. Double-acting screw; 17. Pin hole. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4This utility model provides a technical solution: a cutting fixture for valve processing, comprising: a movable frame 1, with sliding grooves 2 on both sides of the upper center of the movable frame 1, allowing for convenient sliding and positional movement via the structure of the sliding grooves 2 and sliding plates 8; sliding plates 8 are slidably fitted at both ends of the sliding grooves 2; a top plate is fixedly connected to the top of the sliding plates 8; side plate frames 3 are fixedly connected to both ends of the top of the top plate; a bidirectional screw 16 is rotatably connected to one side of the top of the side plate frame 3; clamps 15 are threadedly connected to both sides of the middle of the bidirectional screw 16; a turntable 13 is rotatably connected to the middle of the top plate; the valve to be processed is placed on top of the turntable 13; a third motor is fixedly connected to the bottom of the top plate, driving the turntable 13 to rotate. The valve body can be rotated to adjust its position and then cut at different angles. A connecting frame is fixedly connected between the third motor and the top plate. The drive end of the third motor is fixedly connected to the turntable 13. A second motor 6 is fixedly connected to one end of the rear side plate frame 3. Driven by the second motor 6, the bidirectional screw 16 will rotate. After rotation, it can rotate with the clamp 15 in the opposite thread. After rotation, the clamp 15 can move closer to or away from the center to clamp and fix the valve. The drive end of the second motor 6 is fixedly connected to the bidirectional screw 16. A slide rod 14 is fixedly connected to the outer end of the clamp 15. The slide rod 14 can play a limiting role to keep the clamp 15 moving stably. The slide rod 14 and the side plate frame 3 slide together.

[0026] An L-shaped fixing plate 7 is fixedly connected to the middle of the rear side of the movable frame 1. An electric telescopic rod 5 is fixedly connected to the top of the L-shaped fixing plate 7. The electric telescopic rod 5 enables the fixed frame 12 to be lowered for cutting and raised. The extension end of the electric telescopic rod 5 is fixedly connected to the fixed frame 12. A first motor 4 is fixedly connected to one side of the fixed frame 12. The first motor 4 drives the drive shaft 11 to rotate. After rotation, the valve can be cut by the cutting blade 10. The drive end of the first motor 4 is fixedly connected to the drive shaft 11. A cutting blade 10 is fixedly connected to one side of the drive shaft 11. A pin 9 is inserted into the middle of the front side of the moving frame 1. The operator can slide the slide plate 8 to the middle position of the moving frame 1. Then, the pin 9 is inserted into the pin hole 17 to fix the position of the slide plate 8. A pin hole 17 is opened in the middle of the bottom of the front slide plate 8. The pin 9 and the pin hole 17 are inserted and matched. The bottom of the slide plate 8 and the slide groove 2 slide in a reverse T-shape. The T-shaped sliding is more secure and less likely to fall off.

[0027] Working principle: In use, the valve to be processed is first placed on top of the turntable 13. Then, driven by the second motor 6, the bidirectional screw 16 rotates. After rotation, it rotates in the opposite direction to the clamp 15. The clamp 15 can move closer to or further away from the center after rotation, thereby clamping and fixing the valve. After clamping, the operator can slide the slide plate 8 to the center of the moving frame 1. Then, the pin rod 9 is inserted into the pin hole 17 to fix the position of the slide plate 8. After fixing, driven by the first motor 4, the drive shaft 11 rotates. After rotation, the valve can be cut by the cutting blade 10. After cutting, the valve can be released by the reverse rotation of the second motor 6. Then, driven by the third motor, the turntable 13 rotates. After rotation, the valve body can be rotated to adjust its position and cut at different angles again.

[0028] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A cutting fixture for valve processing, comprising: The movable frame (1) is characterized in that a sliding groove (2) is provided on both sides of the upper middle part of the movable frame (1), and a sliding plate (8) is slidably fitted at both ends of the sliding groove (2). A top plate is fixedly connected to the top of the sliding plate (8), and a side plate frame (3) is fixedly connected to both ends of the top of the top plate. A bidirectional screw (16) is rotatably connected to one side of the top of the side plate frame (3), and clamps (15) are threadedly connected to both sides of the middle part of the bidirectional screw (16). An L-shaped fixing plate (7) is fixedly connected to the middle of the rear side of the mobile frame (1). An electric telescopic rod (5) is fixedly connected to the top of the L-shaped fixing plate (7). A fixing frame (12) is fixedly connected to the extension end of the electric telescopic rod (5). A first motor (4) is fixedly connected to one side of the fixing frame (12). A drive shaft (11) is fixedly connected to the drive end of the first motor (4). A cutting blade (10) is fixedly connected to one side of the drive shaft (11).

2. The cutting fixture for valve processing as described in claim 1, characterized in that: A turntable (13) is rotatably connected to the middle of the top plate, and a third motor is fixedly connected to the bottom of the top plate. The drive end of the third motor is fixedly connected to the turntable (13).

3. A cutting fixture for valve processing as described in claim 1, characterized in that: A pin rod (9) is inserted into the middle of the front side of the movable frame (1), and a pin hole (17) is opened in the middle of the bottom end of the front sliding plate (8). The pin rod (9) and the pin hole (17) are inserted and matched.

4. A cutting fixture for valve processing as described in claim 1, characterized in that: A second motor (6) is fixedly connected to one end of the rear side plate frame (3), and the drive end of the second motor (6) is fixedly connected to the bidirectional screw (16).

5. A cutting fixture for valve processing as described in claim 1, characterized in that: The outer end of the clamp (15) is fixedly connected to a slide rod (14), and the slide rod (14) and the side plate frame (3) slide together.

6. A cutting fixture for valve processing as described in claim 1, characterized in that: The bottom of the slide plate (8) and the slide groove (2) slide in a reverse T-shape.

7. A cutting fixture for valve processing as described in claim 2, characterized in that: A connecting frame is fixedly connected between the third motor and the top plate.